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Shyamoli Textile Engineering College
What is Sizing?
The process of applying an adhesive
coating on the warp yarn to minimize yarn
breakage during weaving
Sizing.
is known as
Increase the
elasticity
Remove the
projecting fibers
Increase the
smoothness of
fibre
Reduce hairiness of
warp Yarn
Increase the
Strength of warp
yarn
Objectives of Sizing
Starch
Binder Softener
Anti-Septic Agent
Wetting agent
Types of sizing ingredient
Adhesive
Agent
01
02
03
04
05
To increase stiffness &
elasticity of warp yarn
To increase strength of
warp yarn
To increase smoothness
of warp yarn
Exam:Potato,CMS(Carboxy Methylated Starch),
PVA (Polyviny l Alcohol).
Softener
To decrease
stiffness
1st function
To decrease friction
and flexibility,
3rd function
To increase t he
smoothness of
warp ya rn
2nd function
To make the warp yarn
soft and slippery
4th function
Softener which are used in sizing warp yarnare soap,mineraloils,coconutoil,tallow,TRO,animal fats and
japanwax.
to protect ya rn from fungus or bacte r i a .
Contents01
to prevent mildew fo rmatio n
Contents02
to help to store t he sized warp ya rn.
Contents03
Antiseptic agent
Antiseptic agents are Phenol, Carboxylic
acid, salicylic acid. Function:
Wetting agent w hich are used in sizing are Magnesium
Chloride, soa p and sulphanol.
Wetting agents are used in Sizing -
1. To achieve uniform distribution of sizing solution,
2. To is used to increase size exha ust.
Types of sizing
This types of
sizing is done
for unbleached
fabric. 3-10%
size ingredients
are used on the
weight of
fabric.
This types of
sizing is used
for Dyeing &
Printing of
woven fabric.
11- 15% size
ingredients are
used on the
weight of fabric.
This types of
sizing is used for
increase of
strength &
weight of fabric.
16-40% size
ingredients are
used on the
weight of fabric.
This types of
sizing is used for
increase the
weight twisted &
lower count yarn.
Above 40% size
ingredients are
used on the
weight of fabric.
Pure sizing Light sizing
Medium
sizing
Heavy sizing
Sizing Techniques
Solvent
Sizing
High
Pressure
Sizing
Emulsion
Sizing
Hot Melt
Sizing
Foam
Sizing
Electrostatic
Sizing
1
2 4 6
3 5
Sizing Process
r r
Factor effecting the size Take-up percentage
05
03
01
02
04
Machine speed
Degree of Size
penetration
Squeeze roller
pressureViscosity of
the size recipe
Lubrication
Size Box
Lease rod
Main parts of sizing
machine
• Moisture Roller
Creel
Drying Cylinder
V-reed
THANK YOU

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Sizing process

  • 2.
  • 3. What is Sizing? The process of applying an adhesive coating on the warp yarn to minimize yarn breakage during weaving Sizing. is known as
  • 4. Increase the elasticity Remove the projecting fibers Increase the smoothness of fibre Reduce hairiness of warp Yarn Increase the Strength of warp yarn Objectives of Sizing
  • 5. Starch Binder Softener Anti-Septic Agent Wetting agent Types of sizing ingredient
  • 6. Adhesive Agent 01 02 03 04 05 To increase stiffness & elasticity of warp yarn To increase strength of warp yarn To increase smoothness of warp yarn Exam:Potato,CMS(Carboxy Methylated Starch), PVA (Polyviny l Alcohol).
  • 7. Softener To decrease stiffness 1st function To decrease friction and flexibility, 3rd function To increase t he smoothness of warp ya rn 2nd function To make the warp yarn soft and slippery 4th function Softener which are used in sizing warp yarnare soap,mineraloils,coconutoil,tallow,TRO,animal fats and japanwax.
  • 8. to protect ya rn from fungus or bacte r i a . Contents01 to prevent mildew fo rmatio n Contents02 to help to store t he sized warp ya rn. Contents03 Antiseptic agent Antiseptic agents are Phenol, Carboxylic acid, salicylic acid. Function:
  • 9. Wetting agent w hich are used in sizing are Magnesium Chloride, soa p and sulphanol. Wetting agents are used in Sizing - 1. To achieve uniform distribution of sizing solution, 2. To is used to increase size exha ust.
  • 10. Types of sizing This types of sizing is done for unbleached fabric. 3-10% size ingredients are used on the weight of fabric. This types of sizing is used for Dyeing & Printing of woven fabric. 11- 15% size ingredients are used on the weight of fabric. This types of sizing is used for increase of strength & weight of fabric. 16-40% size ingredients are used on the weight of fabric. This types of sizing is used for increase the weight twisted & lower count yarn. Above 40% size ingredients are used on the weight of fabric. Pure sizing Light sizing Medium sizing Heavy sizing
  • 13. Factor effecting the size Take-up percentage 05 03 01 02 04 Machine speed Degree of Size penetration Squeeze roller pressureViscosity of the size recipe Lubrication
  • 14. Size Box Lease rod Main parts of sizing machine • Moisture Roller Creel Drying Cylinder V-reed