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PRODUCTIVITY MEASUREMENT
PRODUCTIVITY MEASUREMENT
 A high level of productivity can be achieved if
the following factors are managed properly on
construction sites and at the head office. These
are as follow:
 Pre-construction activities
 Site/project manager Characteristics
 Management Factors
 Resource Management
 Management Systems
PRODUCTIVITY
MEASUREMENT
Labour Characteristics
Waste on site
Delay and disruption
Motivating Factors
Hygiene Factors
Manufacturers measure productivity
using the notion of ‘sales return on
capital employed’ or ‘profit to assets’
ratio.
PRODUCTIVITY
MEASUREMENT
These are used as a measure of success
for business efficiency and some
managers use this as a measure of
productivity.
Some of the formulas used by managers
to measure the level of their success,
profitability or output are listed below.
Current (liquidity) ratio = Current
asset Value/Current liabilities
PRODUCTIVITY
MEASUREMENT
Current assets are:
Cash
account receivable
market securities
inventories.
Current liabilities are:
Debts
bank overdrafts
PRODUCTIVITY MEASUREMENT
tax payable
and other expenses.
For the purpose of this Power
Point, productivity is defined as:
The ratio of output/input
The output is the final product
and the input is all the resources
used.
PRODUCTIVITY MEASUREMENT
The resources may be:
Land
Materials
Machinery
Tools
manpower
The output is higher for firm(a) when
compared with firm(b) with the
same amount of input,
a>b in terms of productivity.
PRODUCTIVITY MEASUREMENT
or the same output is achieved but
with a lesser input
then the productivity is considered
to be high for that firm.
Other methods of measuring
productivity are described below
The advantages or disadvantages of
them are mentioned.
PRODUCTIVITY MEASUREMENT
Baseline
 The baseline is an estimate of the best
productivity level that a contractor can
achieve during the construction work on a
particular work.
 The baseline presents actual performance
(disruption to the work is minimal or none at
all).
 It is a function of the design complexity
(Thomas et at, 1999).
PRODUCTIVITY MEASUREMENT
Efficiency is defined as:
The ratio between useful outputs
compared to input
 Within the construction industry
‘input’ includes a wide range of
different resources such as:
PRODUCTIVITY MEASUREMENT
 labour
 material
 plant and finance
 ‘Output’ is the final product,
which may be a simple
Housing Development or a
more complex project such as a
nuclear plant.
PRODUCTIVITY MEASUREMENT
 Units of input and output are generally
different
 This problem can be overcome to some
extent by the use of monetary units.
 The ratio of value or profit to cost could be
used as an indicator of efficiency, since
 V/C= (P+C)/C=1+P/C+ …..
 V = Value
 C = Cost
 P = Profit
PRODUCTIVITY
MEASUREMENT
This ratio cannot be used to
compare efficiency between
different sites because:
it depends on the contractor’s
judgement;
it cannot be defined in
absolute terms.
PRODUCTIVITY
MEASUREMENT
 Cost Control is one of the most important
objective in Construction Management and
Construction Scheduling.
 The actual control is achieved through the
ultimate decision of the manager that
something should be done differently and the
translation of that decision into practice.
The elements of a cost control system are:
 Observation and collection of information;
PRODUCTIVITY MEASUREMENT
Comparison of observation with base
line or benchmark or benchmarking
0ther desired standard.
Corrective action to be taken if
necessary ASAP.
A construction cost control system
should enable the management team
to observe current cost levels.
PRODUCTIVITY
MEASUREMENT
Be able to compare them with a
standard plan or norm.
To take immediate corrective
action to keep cost within the
budget.
Most construction cost control
systems should have an
immediate response mechanism.
PRODUCTIVITY
MEASUREMENT
The best cost control system
AVAILABLE provides
information on what was
happening last week or last
month.
In construction projects some
activities finish in a week or a
month.
PRODUCTIVITY MEASUREMENT
No action could be taken if the
performance of such activities was
reported a month later.
In case of smaller projects,
sometimes cost overrun is assessed
at the end of the project.
PRODUCTIVITY
MEASUREMENT
There most be a method to report to
the management the cost overrun for
each activity as it happens,
Software’s such as ‘asta’ shows the
cumulative cost of the project,
There is no method of estimating
cost overrun for a small project such
as:
PRODUCTIVITY
MEASUREMENT
1. Short term scheduling and
control.
2. Project Cost model.
3.Quantitative scheduling
For more detail on these
three cost control go to Cost
control PPTs
PRODUCTIVITY MEASUREMENT
Descriptive analysis-
continue
An investigation into 32 case
studies with 16 cases with high
productivity and another 16 with
low productivity.
All housing developments.
It was also important to find out if a
finished project was built within
their budget.
To see how the net rate for each
activity was derived.
If it was met at the end of the
process.
A formula was derived to
measure the productivity loss or
gain for each selected activity for
several case studies.
PRODUCTIVITY
MEASUREMENT
The Formula enables managers to
monitor and find out why
productivity has been low for a given
project activity.
If managers specifically know where
and by how much there was a loss or
gain in productivity it would become
easier to remedy the causes of
productivity decline
PRODUCTIVITY MEASUREMENT
They can pursue successful
strategies for maintaining high
productivity levels.
From collected information
managers can re-adjust the Net
rate (Bench mark).
Gross rate for their future
pricing.
PRODUCTIVITY
MEASUREMENT
This is very time consuming and a
software based on these formula
must be designed.
This technique will aid a firm to
have a stronger edge for bidding
lower for a job.
Will help them to remain more
competitive.
The formula can be demonstrated as:
PRODUCTIVITY
MEASUREMENT
 Let MD=Cost of Material /unit
 A =% allowed for material wastage in the
schedule of rate.
 X=% actual recorded waste after completion
of the job.
 Productivity change relating to wastage is
measured:
 by the difference between the expected
level of waste on site as normally scheduled
in SPONS or LAXTON’s price book
 and the actual recorded waste after the
completion of the job.
PRODUCTIVITY
MEASUREMENT
AC = a EC (1+Σ xi) and similarly AL = a EL (1+Σ xi)
xi = % of influential factors such as weather, crew size, absenteeism, machinery,
accidents on site, etc.
•With the aid of a mathematical
formulas labour and craft productivity
for a number of activities on
construction site is calculated.
•These tables enable managers to see
which activities were completed within
the budget/on time,
PRODUCTIVITY MEASUREMENT
and allow them to evaluate the
quality of the completed work.
Tables entitled ‘Productivity
measurement tables shown
below.
also gives the level of
productivity loss or gain for
selected case studies.
PRODUCTIVITY
MEASUREMENT
 The success or failure of a project is measured
by considering whether a project has met its
targets.
 However, it was also important to find out if a
completed project was built within their
budget.
 and to see how the net rate for each activity
was derived.
 and if it was met at the end of the process.
PRODUCTIVITY MEASUREMENT CASE 1
STEP-1 (next page)
 Step 1-pull information from bill of quantity
Step 2-carry out calculations-use Dr F.Dejahang’s Formulas.
 COST CONTROL-AOA
PRODUCTIVITY
MEASUREMENT
PRODUCTIVITY
MEASUREMENT
 Design of project control software,
 Based on the mathematical formulas
mentioned above,
 ACTIVITIES 1-2, 2-3, 3-4, 1-12, 1-9, ….
To measure Items such as:
 Time (increase/decrease),
 Cost (increase/decrease),
 Labour (increase/decrease),
 Material (Material waste-
increase/decrease)
 Machinery (efficiency increase/decrease).
PRODUCTIVITY
MEASUREMENT
Compare Actual completion time for
Activities 1-2, 2-3,..agonist allocated
time for Activities 1-2, 2-3,
Compare Actual completion cost for
Activities 1-2, 2-3,..against allocated
cost for Activities 1-2, 2-3,
Compare Actual waste allowed(%)
for Activities 1-2, 2-3,..against
allowed waste (%) for Activities 1-2,
2-3,
COST OF MATERIALS
31.14
5% WASTE ALLOWED
6.50% WASTE EXPERIENCED
31.14(6.50-5)=31.14X1.50=£46.71
46.71X156=7286.76
THE ESTIMATED COST FOR THIS ITEM=
7286.76-46.71=7240.05
Total MD
=Cost
of
material
Waste Waste
Quanti
ty
(TQ)
Deliver
ed to
site
(Estima
te)
(Actual
)
(Act-) % %
156 31.14 5% 6.50%
264 18.88 5% 6.50%
282 8 5% 7.00%
708 1.71 5% 6.50%

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094 Productivity Measurement

  • 2. PRODUCTIVITY MEASUREMENT  A high level of productivity can be achieved if the following factors are managed properly on construction sites and at the head office. These are as follow:  Pre-construction activities  Site/project manager Characteristics  Management Factors  Resource Management  Management Systems
  • 3. PRODUCTIVITY MEASUREMENT Labour Characteristics Waste on site Delay and disruption Motivating Factors Hygiene Factors Manufacturers measure productivity using the notion of ‘sales return on capital employed’ or ‘profit to assets’ ratio.
  • 4. PRODUCTIVITY MEASUREMENT These are used as a measure of success for business efficiency and some managers use this as a measure of productivity. Some of the formulas used by managers to measure the level of their success, profitability or output are listed below. Current (liquidity) ratio = Current asset Value/Current liabilities
  • 5. PRODUCTIVITY MEASUREMENT Current assets are: Cash account receivable market securities inventories. Current liabilities are: Debts bank overdrafts
  • 6. PRODUCTIVITY MEASUREMENT tax payable and other expenses. For the purpose of this Power Point, productivity is defined as: The ratio of output/input The output is the final product and the input is all the resources used.
  • 7. PRODUCTIVITY MEASUREMENT The resources may be: Land Materials Machinery Tools manpower The output is higher for firm(a) when compared with firm(b) with the same amount of input, a>b in terms of productivity.
  • 8. PRODUCTIVITY MEASUREMENT or the same output is achieved but with a lesser input then the productivity is considered to be high for that firm. Other methods of measuring productivity are described below The advantages or disadvantages of them are mentioned.
  • 9. PRODUCTIVITY MEASUREMENT Baseline  The baseline is an estimate of the best productivity level that a contractor can achieve during the construction work on a particular work.  The baseline presents actual performance (disruption to the work is minimal or none at all).  It is a function of the design complexity (Thomas et at, 1999).
  • 10. PRODUCTIVITY MEASUREMENT Efficiency is defined as: The ratio between useful outputs compared to input  Within the construction industry ‘input’ includes a wide range of different resources such as:
  • 11. PRODUCTIVITY MEASUREMENT  labour  material  plant and finance  ‘Output’ is the final product, which may be a simple Housing Development or a more complex project such as a nuclear plant.
  • 12. PRODUCTIVITY MEASUREMENT  Units of input and output are generally different  This problem can be overcome to some extent by the use of monetary units.  The ratio of value or profit to cost could be used as an indicator of efficiency, since  V/C= (P+C)/C=1+P/C+ …..  V = Value  C = Cost  P = Profit
  • 13. PRODUCTIVITY MEASUREMENT This ratio cannot be used to compare efficiency between different sites because: it depends on the contractor’s judgement; it cannot be defined in absolute terms.
  • 14. PRODUCTIVITY MEASUREMENT  Cost Control is one of the most important objective in Construction Management and Construction Scheduling.  The actual control is achieved through the ultimate decision of the manager that something should be done differently and the translation of that decision into practice. The elements of a cost control system are:  Observation and collection of information;
  • 15. PRODUCTIVITY MEASUREMENT Comparison of observation with base line or benchmark or benchmarking 0ther desired standard. Corrective action to be taken if necessary ASAP. A construction cost control system should enable the management team to observe current cost levels.
  • 16. PRODUCTIVITY MEASUREMENT Be able to compare them with a standard plan or norm. To take immediate corrective action to keep cost within the budget. Most construction cost control systems should have an immediate response mechanism.
  • 17. PRODUCTIVITY MEASUREMENT The best cost control system AVAILABLE provides information on what was happening last week or last month. In construction projects some activities finish in a week or a month.
  • 18. PRODUCTIVITY MEASUREMENT No action could be taken if the performance of such activities was reported a month later. In case of smaller projects, sometimes cost overrun is assessed at the end of the project.
  • 19. PRODUCTIVITY MEASUREMENT There most be a method to report to the management the cost overrun for each activity as it happens, Software’s such as ‘asta’ shows the cumulative cost of the project, There is no method of estimating cost overrun for a small project such as:
  • 20.
  • 21. PRODUCTIVITY MEASUREMENT 1. Short term scheduling and control. 2. Project Cost model. 3.Quantitative scheduling For more detail on these three cost control go to Cost control PPTs
  • 22. PRODUCTIVITY MEASUREMENT Descriptive analysis- continue An investigation into 32 case studies with 16 cases with high productivity and another 16 with low productivity. All housing developments. It was also important to find out if a finished project was built within their budget.
  • 23. To see how the net rate for each activity was derived. If it was met at the end of the process. A formula was derived to measure the productivity loss or gain for each selected activity for several case studies.
  • 24. PRODUCTIVITY MEASUREMENT The Formula enables managers to monitor and find out why productivity has been low for a given project activity. If managers specifically know where and by how much there was a loss or gain in productivity it would become easier to remedy the causes of productivity decline
  • 25. PRODUCTIVITY MEASUREMENT They can pursue successful strategies for maintaining high productivity levels. From collected information managers can re-adjust the Net rate (Bench mark). Gross rate for their future pricing.
  • 26. PRODUCTIVITY MEASUREMENT This is very time consuming and a software based on these formula must be designed. This technique will aid a firm to have a stronger edge for bidding lower for a job. Will help them to remain more competitive. The formula can be demonstrated as:
  • 27. PRODUCTIVITY MEASUREMENT  Let MD=Cost of Material /unit  A =% allowed for material wastage in the schedule of rate.  X=% actual recorded waste after completion of the job.  Productivity change relating to wastage is measured:  by the difference between the expected level of waste on site as normally scheduled in SPONS or LAXTON’s price book  and the actual recorded waste after the completion of the job.
  • 28.
  • 29. PRODUCTIVITY MEASUREMENT AC = a EC (1+Σ xi) and similarly AL = a EL (1+Σ xi) xi = % of influential factors such as weather, crew size, absenteeism, machinery, accidents on site, etc. •With the aid of a mathematical formulas labour and craft productivity for a number of activities on construction site is calculated. •These tables enable managers to see which activities were completed within the budget/on time,
  • 30. PRODUCTIVITY MEASUREMENT and allow them to evaluate the quality of the completed work. Tables entitled ‘Productivity measurement tables shown below. also gives the level of productivity loss or gain for selected case studies.
  • 31. PRODUCTIVITY MEASUREMENT  The success or failure of a project is measured by considering whether a project has met its targets.  However, it was also important to find out if a completed project was built within their budget.  and to see how the net rate for each activity was derived.  and if it was met at the end of the process. PRODUCTIVITY MEASUREMENT CASE 1 STEP-1 (next page)
  • 32.  Step 1-pull information from bill of quantity
  • 33. Step 2-carry out calculations-use Dr F.Dejahang’s Formulas.
  • 36. PRODUCTIVITY MEASUREMENT  Design of project control software,  Based on the mathematical formulas mentioned above,  ACTIVITIES 1-2, 2-3, 3-4, 1-12, 1-9, …. To measure Items such as:  Time (increase/decrease),  Cost (increase/decrease),  Labour (increase/decrease),  Material (Material waste- increase/decrease)  Machinery (efficiency increase/decrease).
  • 37. PRODUCTIVITY MEASUREMENT Compare Actual completion time for Activities 1-2, 2-3,..agonist allocated time for Activities 1-2, 2-3, Compare Actual completion cost for Activities 1-2, 2-3,..against allocated cost for Activities 1-2, 2-3, Compare Actual waste allowed(%) for Activities 1-2, 2-3,..against allowed waste (%) for Activities 1-2, 2-3,
  • 38.
  • 39. COST OF MATERIALS 31.14 5% WASTE ALLOWED 6.50% WASTE EXPERIENCED 31.14(6.50-5)=31.14X1.50=£46.71 46.71X156=7286.76 THE ESTIMATED COST FOR THIS ITEM= 7286.76-46.71=7240.05 Total MD =Cost of material Waste Waste Quanti ty (TQ) Deliver ed to site (Estima te) (Actual ) (Act-) % % 156 31.14 5% 6.50% 264 18.88 5% 6.50% 282 8 5% 7.00% 708 1.71 5% 6.50%