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Laser Metal Deposition
3D Printing Applications
2
Extended building enveloppe XXL 3D printing of metallic parts
Increased productivity  cost-effective production
Hybrid manufacturing  efficient use of 3D Printing & Near-Nett-Shape manufacturing
Graded materials  functionalied parts, better wear, better toughness
LCV-Form Features
3
LCV Introduction
Our Mission: Enable our customers to have better
products with sustainable manufacturing
How we work: Practice excellence in Laser Cladding
Metal
Powder
Ceramic
Powder
Powder and transport gas
Laser
Melt pool
Shield gas
Laser cladding is a high-yield 3D printing process for metallic alloys
4
Large scale 3D printing
Gantry systems
3000*1500*1000 MM
Robot cell systems
4000*6000*2000 MM
5
Productivity
20
163
430
1400
0 200 400 600 800 1000 1200 1400 1600
Q4 2016
Q2 2017
Q4 2017
Q2 2018
cm³/h
Productivity roadmap
6
Extrusion
Screws
Repair and increase of
lifetime
Hybrid machiningCase Dry Ice Nozzle, material 316L
Substrate on
turn-tilt
Hybrid LMD of
inlet
re-orientation
for vertical
material
deposition
7Graded Materials
Case automotive gear, Cr13 steel
Bending fatigue 800-850 Mpa
Contact fatigue 110 Mpa at 25 million
cycles reached
8
Materials and specifications
• Titanium ; Ti Gr2, Ti Gr 5, Ti Gr 23
• SST ; 316L, 17-4PH
• Toolsteel ; H11, H13, M2
• Ni-alloys; Inconel 625,718
• MMC; Tungsten carbide
• Resolution; 0,3 MM
• Material density; approx. 99,5%
• Max overhang; 15-20 MM
• Min roughness; Ra 10
• Remelting possible
• Substrate; metallic
• Min substrate thickness, 0,3-6 MM
TiGr5
9
CONTACT
SALES
JAN LAMBRECT
CEO
Jan.Lambrecht@lcv.be
+32 89 65 10 22
ENGINEERING
Gerard Coppejans
3DP Project Manager
Gerard.Cloppejans@lc
v.be
+32 89 65 10 22
Thank You
Address
Laser Cladding Venture nv
Nijverheidslaan 1500
3660 Opglabbeek
Belgium
Phone & E-mail
Tel.: 32 89 65 10 22
E-mail: info@lcv.be
Website: http://www.lcv.be/

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XXL Metal 3D Printing with LMD technology

  • 1. Laser Metal Deposition 3D Printing Applications
  • 2. 2 Extended building enveloppe XXL 3D printing of metallic parts Increased productivity  cost-effective production Hybrid manufacturing  efficient use of 3D Printing & Near-Nett-Shape manufacturing Graded materials  functionalied parts, better wear, better toughness LCV-Form Features
  • 3. 3 LCV Introduction Our Mission: Enable our customers to have better products with sustainable manufacturing How we work: Practice excellence in Laser Cladding Metal Powder Ceramic Powder Powder and transport gas Laser Melt pool Shield gas Laser cladding is a high-yield 3D printing process for metallic alloys
  • 4. 4 Large scale 3D printing Gantry systems 3000*1500*1000 MM Robot cell systems 4000*6000*2000 MM
  • 5. 5 Productivity 20 163 430 1400 0 200 400 600 800 1000 1200 1400 1600 Q4 2016 Q2 2017 Q4 2017 Q2 2018 cm³/h Productivity roadmap
  • 6. 6 Extrusion Screws Repair and increase of lifetime Hybrid machiningCase Dry Ice Nozzle, material 316L Substrate on turn-tilt Hybrid LMD of inlet re-orientation for vertical material deposition
  • 7. 7Graded Materials Case automotive gear, Cr13 steel Bending fatigue 800-850 Mpa Contact fatigue 110 Mpa at 25 million cycles reached
  • 8. 8 Materials and specifications • Titanium ; Ti Gr2, Ti Gr 5, Ti Gr 23 • SST ; 316L, 17-4PH • Toolsteel ; H11, H13, M2 • Ni-alloys; Inconel 625,718 • MMC; Tungsten carbide • Resolution; 0,3 MM • Material density; approx. 99,5% • Max overhang; 15-20 MM • Min roughness; Ra 10 • Remelting possible • Substrate; metallic • Min substrate thickness, 0,3-6 MM TiGr5
  • 9. 9 CONTACT SALES JAN LAMBRECT CEO Jan.Lambrecht@lcv.be +32 89 65 10 22 ENGINEERING Gerard Coppejans 3DP Project Manager Gerard.Cloppejans@lc v.be +32 89 65 10 22
  • 10. Thank You Address Laser Cladding Venture nv Nijverheidslaan 1500 3660 Opglabbeek Belgium Phone & E-mail Tel.: 32 89 65 10 22 E-mail: info@lcv.be Website: http://www.lcv.be/