Rapid Prototyping and Rapid Manufacturing Technologies

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Skorpion Engineering arranging of all the technologies of Rapid Prototyping and Rapid Manufacturing is able to construct any object starting from a mathematical 3D CAD model. Today, all sectors, from medical to automotive, from design to fashion recognize the prototype as a key point for evaluating cost, schedule, market response to any object.

Technology

pre-production seriesproducts with appeal and tactility definitive

A network of manufacturing facilities located throughout the world and, in addition, the new production centre in Piedmont, allows Skorpion Engineering to ensure a complete professional service.

Skorpion Engineering srl – Piazza Centro Commerciale, 48 – 20090 – Segrate – Milano - www.sk-e.com- info@sk-e.com

Unique binder-based 3D printing technology was developed at MIT. ExOne uses Binder Jetting technology to 3D print complex parts in industrial-grade materials. Binder Jetting is an additive manufacturing process in which a liquid binding agent is selectively deposited to join powder particles. Layers of material are then bonded to form an object. The printhead strategically drops binder into the powder. The job box lowers and another layer of powder is then spread and binder is added. Over time, the part develops through the layering of powder and binder. Binder Jetting is capable of printing a variety of materials including metals, sands and ceramics. Some materials, like sand, require no additional processing. Other materials are typically cured and sintered and sometimes infiltrated with another material, depending on the application. Hot isostatic pressing may be employed to achieve high densities in solid metals.

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Direct Metal Laser Sintering(DMLS)

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Direct metal laser sintering (DMLS) Is an additive manufacturing technique that uses a laser as the power source to sinter powdered material (typically metal), aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure. .ss. Metal powder (20μm diameter) without binder is completely melted by scanning of a high power laser beam. The density of a produced part is about 98 %. SLS has about 70 %. One advantage of DMLS compared to SLS is the small size of particles which enables very detailed parts. Working principle: Direct metal laser sintering (DMLS) is an AM process by which digital 3Ddesign data is used to build up a component in layers by depositing metal material. The system starts by applying a thin layer of the powder material to the building platform After each layer, a laser beam then fuses the powder at exactly the points defined by the computer-generated data, using a laser scanning optic . The platform is then lowered and another layer of powder is applied . Once again the material is fused so as to bond with the layer below at the predefined points resulting in a complex part. Thereby not only the part but also the final material is created in the process and defines the unique characteristics of this technology. Every single welding line creates a new micro segment of the final part and can therefore be monitored. Stacking all monitoring information on top of each other, we can visualize a 3D model of the part quality.

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