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Ian Wykes 12th
April 2012
1
The Following information is intended to provide a cursory overview of building engineering with the hope that it will give the
reader an enlightened sense of perspective.
The role and mandate of any property engineering department is the
Protection of the buildings/owners assets; the structure of the facade or building envelope to the integrity of the floors, walls,
ceilings and all of the furniture, fixtures and equipment (FF&E).contained therein. This includes electrical transformers and
the distribution throughout, the domestic water distribution and sewage, the heating-ventilation-air conditioning system,
(HVAC), the fire alarm system and fire safety components, the vertical transport system (elevators, Lifts), the property
surroundings like parking and landscaping and pest control. Utility Management such as electrical, gas, water, steam.
Kitchen and laundry equipment. Lighting and sound systems and on and on.
The items in the preceding paragraph I like to prefer to as the base building system or the physical plant as these
components form the basis of all properties whether office or hotel or apartment block. A building is a building. The end use
or purpose of a building is what differentiates how the engineering department is managed, and indeed, how the building is
operated.
Aside from the base building, office buildings are quite easy to maintain. Generally, offices and shops within a commercial
building are subject to various lease arrangements, with tenant often being responsible for all maintenance and repairs
within their space and proportionate costs of the utilities and taxes. The property operators are usually responsible for the
base building and common areas. The same concept being applied to apartments and condominiums.
The important element here is what is contained in the lease or rental agreement. Office building hours are usually fixed,
say 7.00am to 6.00pm; electronically controlled locks securing every outside door, and alarm systems readied by time
clocks. Security guards sweeping all areas at random and responding to any alarm calls. Weekends are generally in lock-
down mode 24 hours a day. The afterhours involvement of building staff are the building cleaners, normally contracted,
however, engineering is rarely called for afterhours situations. Tenants that would use their offices during off base building
hours may contract for HVAC services and pay for the cost.
Hotels are much more extensive and demanding. The engineering department has the responsibility of everything in the
building as well. Depending on the organizational structure of the hotel, some elements are assigned to other departments.
The security or loss prevention department may take on the task of fire systems but ultimately this is the responsibility of the
engineering department as the building operators to monitor for regularity compliance.
Hotels have often been given the analogy of a cruise ship or a hospital in that the operation is 24-7. 24 hours a day 7 days a
week. When the guests are sound asleep the systems of the building continue to operate. The heating and ventilation units
are running , the domestic hot water is being heated, the laundry maybe operating, the night cleaners making their rounds,
desk clerks and night auditors all doing what they have to do. Behind the scenes, there is a flurry of activity, and everything
has to work so that everyone can do their jobs and the guests are safe and comfortable.
Without minimizing the contribution of other departments, of which there maybe 10 or more, the bottom line is if there is no
engineering department there is no hotel. Take away those services like hot water or lifts, heating or cooling, electricity,
Kitchen equipment, Laundry equipment etc; you simply would have no customers. When everything is working the next
An Introduction to Hotel Engineering
By Ian Wykes
With over 20 years experience holding Unit Property
Manager Positions also Project and Facilities Manager
positions both Regional and National Level
Ian Wykes 12th
April 2012
2
significant department is housekeeping whose efforts keep the property clean and attractive, tending to guests comforts in
their rooms. Removing a Restaurant from the system will not close the hotel, or closing a bar or lounge will not cause the
hotel to cease operations. Again all departments should contribute to a seamless operation where the guest comfort and
safety and satisfaction are paramount.
The pages following should attempt to shed some light of various segments of hotel engineering although some aspects are
interrelated and not really separable. Hopefully, by narrowing the focus the reader will gain a rudimentary or cursory
understanding of the role of engineering department.
Staffing
Staffing levels are going to be dictated by a number of variables. The variable that seems to pre-empt all others is the
financial performance of the property, although manipulating the contribution or size of the engineering department will only
defer more costs to further down the road. Factors other than financial can be building specific; the amount of rooms,
meeting space, grounds, age of the building, available talent pool, plant size (boiler rooms etc) swimming pools and
peripheral equipment.
The class of hotel also influence the calibre of maintenance. You can repair everything with sticky tape and glue, or you can
do it right and replace the part. Scheduling plays a role depending on how busy it can be on any given shift. Hotels can be
very busy in the evenings after dinner when guests return to their rooms and start using all the equipment. More engineering
staff maybe required on the afternoon shift. Does the hotel require a midnight or graveyard shift?
The general rule/ formula for the staffing level or department size is when all the operating equipment, systems, building
services, are taken into consideration it is determined by following manufactures recommendations and current best
methods, that in the areas of preventative maintenance and frequencies of maintenance required, the formula is 3.1
engineering fulltime equivalents per 100 available rooms.
That means a hotel that has 500 rooms would have 15 FTE’s to properly maintain a building in a state of good repair. Some
hotels have other appendages such as retail, commercial, residential, or convention which will ADD to the maintenance
requirements. Mistakes are made in dismissing these areas as self maintained because of triple net leases, where tenants
handle their own maintenance. This is not to be confused with a building of unitary function as previously mentioned, such
as office buildings, apartment buildings, and factory or retail premises.
Forgotten behind the scenes is that the plumbing, ventilation, and virtually all the systems are sized larger and are generally
more extensive in providing services for these locations. The Tenants themselves have requests of maintenance and their
own work has to be approved and monitored the common areas still have to be maintained. Adjustments to the
recommended FTE’s are feasible if the work is contracted out. Unionized properties may or may not have issues with
contracting out.
The formula of 3.1/100 available rooms is arbitrary as the physical property will dictate the staff required to maintain the
building in a state of good repair. The cyclical financial pressure that has plagued most building operators and the slash and
burn mentality that prevails will have a negative impact on the quantity and quality of maintenance.
The hotel is a business, and the prudent operator should operate it as such, however, should be cognizant, that saving a
pound on maintenance today will cost two pound tomorrow. During the course of my 20 years in the business of property
services. I have seen all too often where managers have cut costs irregardless of financial performance but based on their
own political ambitions. The other greatest folly is rewarding by way of bonus or other accolades the engineering manager
for budget performance.
I have seen where engineering managers have received hefty bonuses at the end of the year and behind the scenes have
left devastation. Fan damper motors tied together with coat hangers, leaking pipes with little wooden wedges hammered into
the holes, fire dampers wedged open because the fusible links had failed. Had these things been repaired and the money
spent the bonus would have been less. Temporarily increasing profits may lead to a managers promotion or transfer, and in
a year or two they have gone leaving their successor holding the bag as the deferred maintenance comes back to haunt.
Ian Wykes 12th
April 2012
3
These temporary measures are sometimes necessary and a recent survey of several hotels has shown that the common
level for engineering during a crisis period is 2.3/100 available rooms after cut backs. This is crisis management. These level
of cut backs should only be sustained for a number of weeks as guaranteed deterioration will make it difficult to catch up or
recover.
Never, should it be expected that requests for projects or creating what never existed should be handled by in-house staff
when the department is staffed at the lower level; a misconception is that is business as usual and other departments
wonder why it may take so long to honour their wish list.
Generally, without getting into specific trades, a smaller operation can do well with generalists. A person who is proficient in
electrical, in plumbing, in mechanical, in carpentry, painting suffice a person with the mechanical aptitude and skill. Caution
should be exercised in the level of the repair undertaken by any one trade person so as not to exceed his or her expertise or
to do work when a permit or license is required.
Local regulations and authorities have jurisdiction should be consulted to determine if there are any code violations.
Depending on the staffing level you could hire a kitchen or laundry mechanic, at minimum staffing levels-these could be
contracted out. Generalists by nature can be quite proficient in a variety of trades and excel at either one or more and are
usually less expensive.
To hire a licensed tradesperson is not feasible and hotels usually will not compete on a salary basis as it could cost as much
as two or three times more what they would normally pay. The trades person would have little versatility outside their
specific training and would only be suited to a larger hotel that had sufficient amount of work to keep them fully occupied in
that particular trade.
It would make no sense to hire an electrician for £37,000 a year unless that person would have sufficient volume of electrical
work (£37,000 +) to make it cheaper to have one on staff. More often than not, if a licensed trade person is working for you it
is only because they are between jobs and will leave when there is an opening elsewhere for their skills.
For the complexities of a building and it’s systems it normally takes a good year and sometimes more to learn where
everything is and how everything works. From valve locations, breakers, systems layout to operating procedures. Seasonal
layoffs should never be considered for a couple of reasons; one, a year or more has been spent on training the individual
who May permanently leave.
This is not the same as a person who is a server who is required to walk from a kitchen to a table. Secondly, the hotels off-
peak season is the engineering departments busiest time as they are now able to access low or un-occupied areas.
Managers of other departments having little to do often invent or create make-work projects for engineering which effectively
competes for time and money from the areas that have been deferred.
The organizational chart of a typical engineering department would normally consist of the following criteria:
Sample: 450 room hotel. 3.1/100
Director of Engineering
Administrative Assistant- Asst Chief Engineer
Shift Engineers (4)
Engineer Generalists (7)
The position of the Director of Engineering or Chief Engineer or Maintenance Manager or by whatever the position is called,
is usually certified, as well as the assistant position. Some of the major hotels make it mandatory. The position should only
report to the General Manager and is an executive committee member. There are properties where the reporting line of the
Director of Engineering is to a rooms Division Manager, or other; which defies logic.
Ian Wykes 12th
April 2012
4
Engineering is a department with a function of its own and an Engineering Manager has to insist that the engineering
department comes first. The Guest comes first. Engineering has responsibility of all departments including those areas –
boiler rooms, mechanical plant rooms, all behind the scenes, that a rooms division could never fathom. Rooms can
represent a small piece of the pie when compared to food and beverage and the building mechanics. Engineering in some
instances should only report to a corporate engineering position whose neutrality would ensure that budget funds are
funnelled to the building and assets.
The administrative assistant given today’s phenomenal amount of paperwork, records keeping, parts ordering, purchase
orders, inventory, payroll and job assignment and dispatch is an essential full time position. Scheduling of work will enable
response to issuing departments on a timetable. This position only reports to the Director of Engineering.
The assistant Chief Engineer or assistant property manager whatever term is used must be able to make instant decisions
and operate the department effectively. This position has full authority over the departments operations and shift engineers
and engineers. The position reports to the Director of Engineering and in his absence the General Manager.
The shift engineers are normally the runners that carry the radio or pager and their primary function is to respond to the day
to day maintenance requests generated by housekeeping department or PBX, or those that maybe assigned to them and it
is emphasised written maintenance requests depending on the nature of the request. A direct verbal request by a guest is
given the first priority and paged. Fire or Flood is paged.
All else is to be written on a maintenance request form that is then distributed or assigned by the administrative assistant.
The nature of the frequent spontaneous requests by the shift engineers especially at night when they are by themselves,
should not be assigned tasks such as painting or projects of long duration.
The engineers are those general workers whose skills are utilised by the assistant chief engineer for those jobs outside the
scope of the shift engineer requiring longer time to complete or are more extensive. Staffing levels in crisis mode should
determine that it is maintain only and that other projects or wishes or to create what never existed is costed out to
appropriate trades. To do otherwise is detrimental to the property.
Communication
The most disruptive method of communication for a maintenance request is VERBAL.
Normally when an engineer is sighted on route to a job site it inevitably happens that someone “could you fix this?” I
suppose it’s normal for everyone to take the easiest route or path of least resistance. When an engineering person is on
route to a job they generally have brought the tools and materials for that particular job and while on route forming a plan of
attack in troubleshooting. I recall sending an individual on a job that would of taken thirty minutes including travel time, to
come back an hour and a half later because he was interrupted with other jobs while on the way. (I would not dream of
redeploying another department’s team member then why do they think it is acceptable to redeploy mine?).
Verbal request should not only be avoided, but refused.
The best way of communicating maintenance requests has always been to fill out the appropriate maintenance request form
and submit for action. Each area department head should inspect their areas daily, making out request forms as they go.
Managers work in their areas every day but seem oblivious to deficiencies. It is not nor should it be the responsibility of
the engineering department to inspect and maintain areas managed by others.
Walkthroughs are another good method of keeping on top of the properties condition. A walkthrough should be conducted
monthly of all public or common areas. Public or common areas are those areas of the building that do not specifically come
under the jurisdiction of anyone department or departmental head; such as lobby, grounds, and public washrooms.
If walkthroughs are to be conducted of a restaurant or lounge or meeting room etc. The department head is responsible
should be held to accountable for any deficiency and able to produce a copy of the maintenance request form for that
particular item. If the question is one of cleanliness, then again show a request for the housekeeping department to acrtion.
Too often, engineering will get a request for a burnt light or paint or touch up just before a guest arrives.
Ian Wykes 12th
April 2012
5
I read somewhere once that the lack of planning on your part should not make it a crisis on my part.
The message for other departments is to be a little more proactive. In just about every hotel i have had the pleasure of
working in, and in discussions with colleagues at other properties, the most offending department is banqueting.
They are usually the ones who call ten minutes before a meeting starts to report a critical light out or a piece of equipment
isn’t working. Meeting rooms will have holes poked in the ceiling or walls, doors knocked of their hinges. I have had scrapes
in walls repaired only to see them damaged again within minutes. All hotels seem to have the same common challenges
with the banquets department.
In their defence i have observed with banquets that it may be a staffing issue where part timers are only called at the last
minute for functions and they really don’t care. Regular staffs are too few to handle equipment properly as i see many a
banquet person moving an eight foot table by themselves and of course smacking into doors and walls. I never see
supervisors “supervising” or inspecting vacant meeting rooms.
List of actions due to inspections are also good, however it then makes it incumbent on the engineering department to then
write up maintenance request forms for assignment.
The maintenance request form is one of the most essential tools for which the engineering departments operates. They are
used to track trends, monitor inventory and labour to ensure that things are not forgotten. Completed maintenance request
forms should be sorted by type such as plumbing, electrical etc to indicate trends and frequencies. They can then be
auctioned in an attempt to eliminate repeating problems.
A good example of studying trends towards a solution is a hotel where i started to work and it was mentioned to me that all
the guests fan coil units leaked condensation in the summer when the air conditioning is on. Too late to investigate and
repair 450 units we set up a room layout template and proceeded to chart each report of a leaking air conditioning unit
during the summer season.
We would normally try to pre-empt any guest complaint but as the situation was happening for the previous 25 years that
one more season wouldn’t hurt. The survey indicated that 25% of the fan coil units had leaked and resulted in many repeat
complaints exaggerating the extent of the problem. Unfortunately more than a 100 units were leaking which went back to a
construction deficiency where all the drain lines of these units were sloped uphill.
The fault was not only with the plumbers however, the drywall installers pushed up the metal studs pushing up on the drain
lines. The plumbing error is where they measured from the ceiling concrete slab to slant the drain line but the slab they
measured was poured on a slope as well. Engineering had one person on each shift who did nothing but drain these
condensation pans daily to prevent their leaking. They did this for 25 years! Now that the drains have been corrected and
the problem resolved the engineers can do other things. Tracking request History is important. At another hotel I worked in
they had strong smells of effluent and rodent issues in a restaurant ceiling void for over 25 years on investigation of the
ceiling void there was an open soil stack which was removed totally and a chimney stack was used for a soil pipe run from a
bedroom which was severed half way down which was rectified and we opened up the airbrick ventilation which someone
had blocked off and now all is well with the restaurant and the diners can have a pleasant experience.
Budgets
Budgets by and large are an interesting vehicle of fiscal manipulation. The engineering budget is split into two categories,
heat light and power, and repair and maintenance. Depending on the location of the hotel the heat light and power budget
might consume 4% or more of sales revenue with repairs and maintenance at about 5 to 6 %. The combined average being
around 10% of sales revenue. Note that a renowned consulting group determined, albeit 2006, that of full service hotels over
200 rooms and an average rate of £55 or more, it would cost about 10.3% of revenue.
It should be understood that HLP consumptions and costs are variable due to the weather, room occupancy, restaurant and
banquets covers, and market price volatility. Predictability can only be assumed, however, common baselines for utility
consumption can be established to provide a relatively accurate consumption pattern for billing units. Regression analysis is
one such method.
Ian Wykes 12th
April 2012
6
Keeping records of utilities, heating degree- days, cooling degree-days, guest in-house, covers will provide background
information to weigh against billing unit consumption. Meter information should be gathered on a daily basis to quickly
diagnose any anomaly in consumption such as major leaks or equipment malfunction. The general ledger, chart of accounts
will indicate each utility, i.e.; electricity, natural gas, steam, water and sewage costs etc.
Caution should be exercised when gathering utility history from P&L statements as these statements have sometimes gone
through numerical gymnastics. I once had a utility budget pared down by a financial controller telling me to just say “tell them
the weather changed”.
The repair and maintenance portion, R&M Covers the balance of the engineering budgets such as labour, building,
mechanical equipment repairs, kitchen repairs, uniforms and so on. Covering almost all repair contingencies.
What must be understood with any budget it is a guide only. Engineering budgets are best replicating historic data for that
particular property. Zero based budgeting is not possible, or at least not accurate at year end. When budgets are made it is
only a foggy view of the next fiscal year.
An unexpected pump failure could cost £8,000 to name only one incident or the cost of natural gas goes up 150% in a
month. There are some hotels attempting at monthly forecasts that as a tool may arrive at some idea on how achievable the
budget might be next month. Engineering forecasts are best kept to the weather.
Inevitably once the engineering manager submits the annual budget it is often massaged to placate corporate offices.
The end result of any budget is a reflection of managements commitment level of maintenance they would like to see in their
property.
Scheduled Maintenance
A plan to do maintenance work in the future is usually of two types and that is scheduled maintenance and preventative
maintenance. Scheduled maintenance is that type of work that requires longer durations to complete, planning of manpower
and tools and materials required co-ordination with other trades and possibly outside contractors.
The timely replacement or maintenance on a major piece of equipment could involve shut downs of other departments or
blocks of guest rooms. Projects such as building of walls or complete painting of areas could also come under scheduled
maintenance. Indeed, any project requires scheduling and planning.
Preventative maintenance as the name implies is the intent to perform timed inspections, minor adjustments, and
lubrications based on manufacturer’s recommendations with the ultimate goal of preventing unscheduled breakdowns and
prolonging the life and proficiency of the equipment. During the course of the inspection if it is determined that major work be
required, then work orders are generated to schedule the maintenance.
Room maintenance, both guest and meeting rooms again follows the above with inspections and generating work orders to
schedule and correct deficiencies. The frequency of inspections should be determined to happen sometime before the area
slow periods.
If guest room occupancy is peak in the summer then schedule the inspection just prior to the downturn as it will give time to
order necessary materials and schedule the labour to accomplish the tasks. The importance of inspections cannot be over
emphasised because i have yet to see room attendants or banquet staff adequately report deficiencies.
Breakdown maintenance can be both negative and positive. Negative if it has a guest impact on the guest comfort, safety, or
detrimental to the smooth flow of production that keeps other departments operational.
Breakdowns can be very expensive if it happens out of hours and outside contractors are required. Or if say the main chiller
shuts down and all your guests walk out. Positive as you would not want to spend £100 a year on a blender worth £50 Also,
in maintenance repairs don’t waste £20 worth of time to repair something only worth £10.
Ian Wykes 12th
April 2012
7
Contract maintenance is mandated in some instances such as for lift services, kitchen hood extract cleaning and fire
systems. The reason behind this is to ensure that the work is performed by qualified technicians, and may also require
licenses or certification and special knowledge. Local regulations and insurance companies usually require these contracts.
It also serves the purpose of making sure the work gets done ir-regardless of budget restraints. Maintenance contracts or
contracting out is almost always necessary to compliment the engineering department that is undersized.
Hiring
The hiring of engineering management personnel is unfortunately processed by persons without a technical and mechanical
background. The difficulty with some properties is that they may not have the corporate resources to use an engineering
person on staff, either at head office or a similar hotel in a chain. The benefit of experience and certification in property and
hotel operation is apparent.
Often, again for the sake of the bottom line engineering management is hired based on little experience or know how to
save on money There are some instances where power engineering qualifications are required to satisfy boiler and pressure
vessel regulations. Suitably qualified engineers must be appointed for the department to meet the day to day statutory
compliance.
Engineering does not confer on anyone the ability to operate buildings, especially hotels but could be an indicator of
mechanical and electrical aptitude. There are other preferred courses in property management and building operations. Like
anything else you get what you pay for!
For your thoughts to take into consideration when reviewing what does Hotel Engineering Involve.
What does your perception of engineering look like now?
I hope this has been of use to you the reader and given you a better understanding and insight to how it all works.
It has been a pleasure to be able to share my 20 years of property maintenance experience hopefully now you will be able
to avoid some of the pitfalls.
I have thoroughly enjoyed my property maintenance experiences and the challenges and variety it brings. Day by day
Yours sincerely
Ian Wykes

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Wykes hotel engineering

  • 1. Ian Wykes 12th April 2012 1 The Following information is intended to provide a cursory overview of building engineering with the hope that it will give the reader an enlightened sense of perspective. The role and mandate of any property engineering department is the Protection of the buildings/owners assets; the structure of the facade or building envelope to the integrity of the floors, walls, ceilings and all of the furniture, fixtures and equipment (FF&E).contained therein. This includes electrical transformers and the distribution throughout, the domestic water distribution and sewage, the heating-ventilation-air conditioning system, (HVAC), the fire alarm system and fire safety components, the vertical transport system (elevators, Lifts), the property surroundings like parking and landscaping and pest control. Utility Management such as electrical, gas, water, steam. Kitchen and laundry equipment. Lighting and sound systems and on and on. The items in the preceding paragraph I like to prefer to as the base building system or the physical plant as these components form the basis of all properties whether office or hotel or apartment block. A building is a building. The end use or purpose of a building is what differentiates how the engineering department is managed, and indeed, how the building is operated. Aside from the base building, office buildings are quite easy to maintain. Generally, offices and shops within a commercial building are subject to various lease arrangements, with tenant often being responsible for all maintenance and repairs within their space and proportionate costs of the utilities and taxes. The property operators are usually responsible for the base building and common areas. The same concept being applied to apartments and condominiums. The important element here is what is contained in the lease or rental agreement. Office building hours are usually fixed, say 7.00am to 6.00pm; electronically controlled locks securing every outside door, and alarm systems readied by time clocks. Security guards sweeping all areas at random and responding to any alarm calls. Weekends are generally in lock- down mode 24 hours a day. The afterhours involvement of building staff are the building cleaners, normally contracted, however, engineering is rarely called for afterhours situations. Tenants that would use their offices during off base building hours may contract for HVAC services and pay for the cost. Hotels are much more extensive and demanding. The engineering department has the responsibility of everything in the building as well. Depending on the organizational structure of the hotel, some elements are assigned to other departments. The security or loss prevention department may take on the task of fire systems but ultimately this is the responsibility of the engineering department as the building operators to monitor for regularity compliance. Hotels have often been given the analogy of a cruise ship or a hospital in that the operation is 24-7. 24 hours a day 7 days a week. When the guests are sound asleep the systems of the building continue to operate. The heating and ventilation units are running , the domestic hot water is being heated, the laundry maybe operating, the night cleaners making their rounds, desk clerks and night auditors all doing what they have to do. Behind the scenes, there is a flurry of activity, and everything has to work so that everyone can do their jobs and the guests are safe and comfortable. Without minimizing the contribution of other departments, of which there maybe 10 or more, the bottom line is if there is no engineering department there is no hotel. Take away those services like hot water or lifts, heating or cooling, electricity, Kitchen equipment, Laundry equipment etc; you simply would have no customers. When everything is working the next An Introduction to Hotel Engineering By Ian Wykes With over 20 years experience holding Unit Property Manager Positions also Project and Facilities Manager positions both Regional and National Level
  • 2. Ian Wykes 12th April 2012 2 significant department is housekeeping whose efforts keep the property clean and attractive, tending to guests comforts in their rooms. Removing a Restaurant from the system will not close the hotel, or closing a bar or lounge will not cause the hotel to cease operations. Again all departments should contribute to a seamless operation where the guest comfort and safety and satisfaction are paramount. The pages following should attempt to shed some light of various segments of hotel engineering although some aspects are interrelated and not really separable. Hopefully, by narrowing the focus the reader will gain a rudimentary or cursory understanding of the role of engineering department. Staffing Staffing levels are going to be dictated by a number of variables. The variable that seems to pre-empt all others is the financial performance of the property, although manipulating the contribution or size of the engineering department will only defer more costs to further down the road. Factors other than financial can be building specific; the amount of rooms, meeting space, grounds, age of the building, available talent pool, plant size (boiler rooms etc) swimming pools and peripheral equipment. The class of hotel also influence the calibre of maintenance. You can repair everything with sticky tape and glue, or you can do it right and replace the part. Scheduling plays a role depending on how busy it can be on any given shift. Hotels can be very busy in the evenings after dinner when guests return to their rooms and start using all the equipment. More engineering staff maybe required on the afternoon shift. Does the hotel require a midnight or graveyard shift? The general rule/ formula for the staffing level or department size is when all the operating equipment, systems, building services, are taken into consideration it is determined by following manufactures recommendations and current best methods, that in the areas of preventative maintenance and frequencies of maintenance required, the formula is 3.1 engineering fulltime equivalents per 100 available rooms. That means a hotel that has 500 rooms would have 15 FTE’s to properly maintain a building in a state of good repair. Some hotels have other appendages such as retail, commercial, residential, or convention which will ADD to the maintenance requirements. Mistakes are made in dismissing these areas as self maintained because of triple net leases, where tenants handle their own maintenance. This is not to be confused with a building of unitary function as previously mentioned, such as office buildings, apartment buildings, and factory or retail premises. Forgotten behind the scenes is that the plumbing, ventilation, and virtually all the systems are sized larger and are generally more extensive in providing services for these locations. The Tenants themselves have requests of maintenance and their own work has to be approved and monitored the common areas still have to be maintained. Adjustments to the recommended FTE’s are feasible if the work is contracted out. Unionized properties may or may not have issues with contracting out. The formula of 3.1/100 available rooms is arbitrary as the physical property will dictate the staff required to maintain the building in a state of good repair. The cyclical financial pressure that has plagued most building operators and the slash and burn mentality that prevails will have a negative impact on the quantity and quality of maintenance. The hotel is a business, and the prudent operator should operate it as such, however, should be cognizant, that saving a pound on maintenance today will cost two pound tomorrow. During the course of my 20 years in the business of property services. I have seen all too often where managers have cut costs irregardless of financial performance but based on their own political ambitions. The other greatest folly is rewarding by way of bonus or other accolades the engineering manager for budget performance. I have seen where engineering managers have received hefty bonuses at the end of the year and behind the scenes have left devastation. Fan damper motors tied together with coat hangers, leaking pipes with little wooden wedges hammered into the holes, fire dampers wedged open because the fusible links had failed. Had these things been repaired and the money spent the bonus would have been less. Temporarily increasing profits may lead to a managers promotion or transfer, and in a year or two they have gone leaving their successor holding the bag as the deferred maintenance comes back to haunt.
  • 3. Ian Wykes 12th April 2012 3 These temporary measures are sometimes necessary and a recent survey of several hotels has shown that the common level for engineering during a crisis period is 2.3/100 available rooms after cut backs. This is crisis management. These level of cut backs should only be sustained for a number of weeks as guaranteed deterioration will make it difficult to catch up or recover. Never, should it be expected that requests for projects or creating what never existed should be handled by in-house staff when the department is staffed at the lower level; a misconception is that is business as usual and other departments wonder why it may take so long to honour their wish list. Generally, without getting into specific trades, a smaller operation can do well with generalists. A person who is proficient in electrical, in plumbing, in mechanical, in carpentry, painting suffice a person with the mechanical aptitude and skill. Caution should be exercised in the level of the repair undertaken by any one trade person so as not to exceed his or her expertise or to do work when a permit or license is required. Local regulations and authorities have jurisdiction should be consulted to determine if there are any code violations. Depending on the staffing level you could hire a kitchen or laundry mechanic, at minimum staffing levels-these could be contracted out. Generalists by nature can be quite proficient in a variety of trades and excel at either one or more and are usually less expensive. To hire a licensed tradesperson is not feasible and hotels usually will not compete on a salary basis as it could cost as much as two or three times more what they would normally pay. The trades person would have little versatility outside their specific training and would only be suited to a larger hotel that had sufficient amount of work to keep them fully occupied in that particular trade. It would make no sense to hire an electrician for £37,000 a year unless that person would have sufficient volume of electrical work (£37,000 +) to make it cheaper to have one on staff. More often than not, if a licensed trade person is working for you it is only because they are between jobs and will leave when there is an opening elsewhere for their skills. For the complexities of a building and it’s systems it normally takes a good year and sometimes more to learn where everything is and how everything works. From valve locations, breakers, systems layout to operating procedures. Seasonal layoffs should never be considered for a couple of reasons; one, a year or more has been spent on training the individual who May permanently leave. This is not the same as a person who is a server who is required to walk from a kitchen to a table. Secondly, the hotels off- peak season is the engineering departments busiest time as they are now able to access low or un-occupied areas. Managers of other departments having little to do often invent or create make-work projects for engineering which effectively competes for time and money from the areas that have been deferred. The organizational chart of a typical engineering department would normally consist of the following criteria: Sample: 450 room hotel. 3.1/100 Director of Engineering Administrative Assistant- Asst Chief Engineer Shift Engineers (4) Engineer Generalists (7) The position of the Director of Engineering or Chief Engineer or Maintenance Manager or by whatever the position is called, is usually certified, as well as the assistant position. Some of the major hotels make it mandatory. The position should only report to the General Manager and is an executive committee member. There are properties where the reporting line of the Director of Engineering is to a rooms Division Manager, or other; which defies logic.
  • 4. Ian Wykes 12th April 2012 4 Engineering is a department with a function of its own and an Engineering Manager has to insist that the engineering department comes first. The Guest comes first. Engineering has responsibility of all departments including those areas – boiler rooms, mechanical plant rooms, all behind the scenes, that a rooms division could never fathom. Rooms can represent a small piece of the pie when compared to food and beverage and the building mechanics. Engineering in some instances should only report to a corporate engineering position whose neutrality would ensure that budget funds are funnelled to the building and assets. The administrative assistant given today’s phenomenal amount of paperwork, records keeping, parts ordering, purchase orders, inventory, payroll and job assignment and dispatch is an essential full time position. Scheduling of work will enable response to issuing departments on a timetable. This position only reports to the Director of Engineering. The assistant Chief Engineer or assistant property manager whatever term is used must be able to make instant decisions and operate the department effectively. This position has full authority over the departments operations and shift engineers and engineers. The position reports to the Director of Engineering and in his absence the General Manager. The shift engineers are normally the runners that carry the radio or pager and their primary function is to respond to the day to day maintenance requests generated by housekeeping department or PBX, or those that maybe assigned to them and it is emphasised written maintenance requests depending on the nature of the request. A direct verbal request by a guest is given the first priority and paged. Fire or Flood is paged. All else is to be written on a maintenance request form that is then distributed or assigned by the administrative assistant. The nature of the frequent spontaneous requests by the shift engineers especially at night when they are by themselves, should not be assigned tasks such as painting or projects of long duration. The engineers are those general workers whose skills are utilised by the assistant chief engineer for those jobs outside the scope of the shift engineer requiring longer time to complete or are more extensive. Staffing levels in crisis mode should determine that it is maintain only and that other projects or wishes or to create what never existed is costed out to appropriate trades. To do otherwise is detrimental to the property. Communication The most disruptive method of communication for a maintenance request is VERBAL. Normally when an engineer is sighted on route to a job site it inevitably happens that someone “could you fix this?” I suppose it’s normal for everyone to take the easiest route or path of least resistance. When an engineering person is on route to a job they generally have brought the tools and materials for that particular job and while on route forming a plan of attack in troubleshooting. I recall sending an individual on a job that would of taken thirty minutes including travel time, to come back an hour and a half later because he was interrupted with other jobs while on the way. (I would not dream of redeploying another department’s team member then why do they think it is acceptable to redeploy mine?). Verbal request should not only be avoided, but refused. The best way of communicating maintenance requests has always been to fill out the appropriate maintenance request form and submit for action. Each area department head should inspect their areas daily, making out request forms as they go. Managers work in their areas every day but seem oblivious to deficiencies. It is not nor should it be the responsibility of the engineering department to inspect and maintain areas managed by others. Walkthroughs are another good method of keeping on top of the properties condition. A walkthrough should be conducted monthly of all public or common areas. Public or common areas are those areas of the building that do not specifically come under the jurisdiction of anyone department or departmental head; such as lobby, grounds, and public washrooms. If walkthroughs are to be conducted of a restaurant or lounge or meeting room etc. The department head is responsible should be held to accountable for any deficiency and able to produce a copy of the maintenance request form for that particular item. If the question is one of cleanliness, then again show a request for the housekeeping department to acrtion. Too often, engineering will get a request for a burnt light or paint or touch up just before a guest arrives.
  • 5. Ian Wykes 12th April 2012 5 I read somewhere once that the lack of planning on your part should not make it a crisis on my part. The message for other departments is to be a little more proactive. In just about every hotel i have had the pleasure of working in, and in discussions with colleagues at other properties, the most offending department is banqueting. They are usually the ones who call ten minutes before a meeting starts to report a critical light out or a piece of equipment isn’t working. Meeting rooms will have holes poked in the ceiling or walls, doors knocked of their hinges. I have had scrapes in walls repaired only to see them damaged again within minutes. All hotels seem to have the same common challenges with the banquets department. In their defence i have observed with banquets that it may be a staffing issue where part timers are only called at the last minute for functions and they really don’t care. Regular staffs are too few to handle equipment properly as i see many a banquet person moving an eight foot table by themselves and of course smacking into doors and walls. I never see supervisors “supervising” or inspecting vacant meeting rooms. List of actions due to inspections are also good, however it then makes it incumbent on the engineering department to then write up maintenance request forms for assignment. The maintenance request form is one of the most essential tools for which the engineering departments operates. They are used to track trends, monitor inventory and labour to ensure that things are not forgotten. Completed maintenance request forms should be sorted by type such as plumbing, electrical etc to indicate trends and frequencies. They can then be auctioned in an attempt to eliminate repeating problems. A good example of studying trends towards a solution is a hotel where i started to work and it was mentioned to me that all the guests fan coil units leaked condensation in the summer when the air conditioning is on. Too late to investigate and repair 450 units we set up a room layout template and proceeded to chart each report of a leaking air conditioning unit during the summer season. We would normally try to pre-empt any guest complaint but as the situation was happening for the previous 25 years that one more season wouldn’t hurt. The survey indicated that 25% of the fan coil units had leaked and resulted in many repeat complaints exaggerating the extent of the problem. Unfortunately more than a 100 units were leaking which went back to a construction deficiency where all the drain lines of these units were sloped uphill. The fault was not only with the plumbers however, the drywall installers pushed up the metal studs pushing up on the drain lines. The plumbing error is where they measured from the ceiling concrete slab to slant the drain line but the slab they measured was poured on a slope as well. Engineering had one person on each shift who did nothing but drain these condensation pans daily to prevent their leaking. They did this for 25 years! Now that the drains have been corrected and the problem resolved the engineers can do other things. Tracking request History is important. At another hotel I worked in they had strong smells of effluent and rodent issues in a restaurant ceiling void for over 25 years on investigation of the ceiling void there was an open soil stack which was removed totally and a chimney stack was used for a soil pipe run from a bedroom which was severed half way down which was rectified and we opened up the airbrick ventilation which someone had blocked off and now all is well with the restaurant and the diners can have a pleasant experience. Budgets Budgets by and large are an interesting vehicle of fiscal manipulation. The engineering budget is split into two categories, heat light and power, and repair and maintenance. Depending on the location of the hotel the heat light and power budget might consume 4% or more of sales revenue with repairs and maintenance at about 5 to 6 %. The combined average being around 10% of sales revenue. Note that a renowned consulting group determined, albeit 2006, that of full service hotels over 200 rooms and an average rate of £55 or more, it would cost about 10.3% of revenue. It should be understood that HLP consumptions and costs are variable due to the weather, room occupancy, restaurant and banquets covers, and market price volatility. Predictability can only be assumed, however, common baselines for utility consumption can be established to provide a relatively accurate consumption pattern for billing units. Regression analysis is one such method.
  • 6. Ian Wykes 12th April 2012 6 Keeping records of utilities, heating degree- days, cooling degree-days, guest in-house, covers will provide background information to weigh against billing unit consumption. Meter information should be gathered on a daily basis to quickly diagnose any anomaly in consumption such as major leaks or equipment malfunction. The general ledger, chart of accounts will indicate each utility, i.e.; electricity, natural gas, steam, water and sewage costs etc. Caution should be exercised when gathering utility history from P&L statements as these statements have sometimes gone through numerical gymnastics. I once had a utility budget pared down by a financial controller telling me to just say “tell them the weather changed”. The repair and maintenance portion, R&M Covers the balance of the engineering budgets such as labour, building, mechanical equipment repairs, kitchen repairs, uniforms and so on. Covering almost all repair contingencies. What must be understood with any budget it is a guide only. Engineering budgets are best replicating historic data for that particular property. Zero based budgeting is not possible, or at least not accurate at year end. When budgets are made it is only a foggy view of the next fiscal year. An unexpected pump failure could cost £8,000 to name only one incident or the cost of natural gas goes up 150% in a month. There are some hotels attempting at monthly forecasts that as a tool may arrive at some idea on how achievable the budget might be next month. Engineering forecasts are best kept to the weather. Inevitably once the engineering manager submits the annual budget it is often massaged to placate corporate offices. The end result of any budget is a reflection of managements commitment level of maintenance they would like to see in their property. Scheduled Maintenance A plan to do maintenance work in the future is usually of two types and that is scheduled maintenance and preventative maintenance. Scheduled maintenance is that type of work that requires longer durations to complete, planning of manpower and tools and materials required co-ordination with other trades and possibly outside contractors. The timely replacement or maintenance on a major piece of equipment could involve shut downs of other departments or blocks of guest rooms. Projects such as building of walls or complete painting of areas could also come under scheduled maintenance. Indeed, any project requires scheduling and planning. Preventative maintenance as the name implies is the intent to perform timed inspections, minor adjustments, and lubrications based on manufacturer’s recommendations with the ultimate goal of preventing unscheduled breakdowns and prolonging the life and proficiency of the equipment. During the course of the inspection if it is determined that major work be required, then work orders are generated to schedule the maintenance. Room maintenance, both guest and meeting rooms again follows the above with inspections and generating work orders to schedule and correct deficiencies. The frequency of inspections should be determined to happen sometime before the area slow periods. If guest room occupancy is peak in the summer then schedule the inspection just prior to the downturn as it will give time to order necessary materials and schedule the labour to accomplish the tasks. The importance of inspections cannot be over emphasised because i have yet to see room attendants or banquet staff adequately report deficiencies. Breakdown maintenance can be both negative and positive. Negative if it has a guest impact on the guest comfort, safety, or detrimental to the smooth flow of production that keeps other departments operational. Breakdowns can be very expensive if it happens out of hours and outside contractors are required. Or if say the main chiller shuts down and all your guests walk out. Positive as you would not want to spend £100 a year on a blender worth £50 Also, in maintenance repairs don’t waste £20 worth of time to repair something only worth £10.
  • 7. Ian Wykes 12th April 2012 7 Contract maintenance is mandated in some instances such as for lift services, kitchen hood extract cleaning and fire systems. The reason behind this is to ensure that the work is performed by qualified technicians, and may also require licenses or certification and special knowledge. Local regulations and insurance companies usually require these contracts. It also serves the purpose of making sure the work gets done ir-regardless of budget restraints. Maintenance contracts or contracting out is almost always necessary to compliment the engineering department that is undersized. Hiring The hiring of engineering management personnel is unfortunately processed by persons without a technical and mechanical background. The difficulty with some properties is that they may not have the corporate resources to use an engineering person on staff, either at head office or a similar hotel in a chain. The benefit of experience and certification in property and hotel operation is apparent. Often, again for the sake of the bottom line engineering management is hired based on little experience or know how to save on money There are some instances where power engineering qualifications are required to satisfy boiler and pressure vessel regulations. Suitably qualified engineers must be appointed for the department to meet the day to day statutory compliance. Engineering does not confer on anyone the ability to operate buildings, especially hotels but could be an indicator of mechanical and electrical aptitude. There are other preferred courses in property management and building operations. Like anything else you get what you pay for! For your thoughts to take into consideration when reviewing what does Hotel Engineering Involve. What does your perception of engineering look like now? I hope this has been of use to you the reader and given you a better understanding and insight to how it all works. It has been a pleasure to be able to share my 20 years of property maintenance experience hopefully now you will be able to avoid some of the pitfalls. I have thoroughly enjoyed my property maintenance experiences and the challenges and variety it brings. Day by day Yours sincerely Ian Wykes