The document discusses various textile finishing processes that are used to improve fabrics after production. It describes processes like scouring, bleaching, and mercerization which remove impurities and enhance whiteness. Other finishes discussed include napping, shearing, brushing and singeing to raise fibers and create texture. Further processes like calendering, creping and sizing are used to impart properties like smoothness, patterns and stiffness. The document also covers finishes for properties like water resistance, flame resistance and moth repellency.
Mercerization is a important part ofTextile. May be it help you a lot. I am trying to make it easy and important part are must be included in this slide.Thanks a lot.
preparatory process in detail - The wet processing is a term that involves the mechanical and chemical treatment to improve the aesthetic value of the fabric, yarn, fiber.
Mercerization is a important part ofTextile. May be it help you a lot. I am trying to make it easy and important part are must be included in this slide.Thanks a lot.
preparatory process in detail - The wet processing is a term that involves the mechanical and chemical treatment to improve the aesthetic value of the fabric, yarn, fiber.
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1. M S . K . K AT H I R O L I
A S S T. P R O F, H E A D , D E PA RT M E N T O F FA S H I O N
T E C H N O L O G Y
B O N S E C O U R S C O L L E G E F O R W O M E N
T H A N J AV U R
TEXTILE FINISHES
2. Textile Finishing Processes
The term finishing includes all the mechanical and chemical
processes used to improve the acceptability of the fabric.
Newly formed cloth is generally dirty, harsh, and unattractive,
requiring considerable skill for conversion into a desirable product.
Before treatment, the unfinished fabrics are referred to as gray
goods.
3. Scouring
When applied to gray fabric, scouring removes
substances that have stick to the fibre during
production of the yarn or fabric, such as dirt,
oils,etc.
4. Bleaching
Bleaching is the process of whitening fabric by removal
of natural colour, such as the tan of linen
Chemical bleaching is usually accomplished by
oxidation, destroying colour by the application of
oxygen, or by reduction, removing colour by
hydrogenation.
5. Bleaching
Cotton and other cellulosic fibres are usually
treated with heated alkaline hydrogen peroxide;
Wool and other animal fibres are subjected to such
acidic reducing agents as gaseous sulfur dioxide or
to such mildly alkaline oxidizing agents
as hydrogen peroxide.
Synthetic fibres, when they require bleaching, may
be treated with either oxidizing or reducing agents,
depending upon their chemical composition.
6. Mercerization
Mercerization is a process applied to cotton and
sometimes to cotton blends to increase lustre (thus
also enhancing appearance), to improve strength,
and to improve their affinity for dyes.
The process involves immersion under tension in a
caustic soda (sodium hydroxide) solution.
7. Finishes That Enhance Appearance
Treatments enhancing appearance include such processes
as
i. Napping and shearing,
ii. Brushing,
iii. Singeing,
iv. Beetling,
v. Decating,
vi. Tentering,
vii. Calendering or pressing,
viii. Embossing,
ix. Creping,
x. Glazing,
xi. Polishing,
xii. Optical brightening.
8. Napping Shearing
Napping is a process that
may be applied to woollens,
cottons, spun silks, and
spun rayons, to raise a
velvety, soft surface.
The process involves
passing the fabric over
revolving cylinders covered
with fine wires that lift the
short, loose fibres, usually
from the weft yarns, to the
surface, forming a nap.
Cuts the raised nap to a uniform
height and is used for the same
purpose on pile fabrics.
Shearing machines operate much
like rotary lawn mowers, and the
amount of shearing depends upon
the desired height of the nap or pile,
with such fabrics
as gabardine receiving very close
shearing.
Shearing may also be applied to
create stripes and other patterns by
varying surface height
9. Brushing
This process, applied to a
wide variety of fabrics, is
usually accomplished by
bristle-covered rollers.
The process is used to
remove loose threads and
short fiber ends from
smooth-surfaced fabrics
Brushing is frequently
applied to fabrics after
shearing, removing the cut
fibers that have fallen into
the nap.
10. Singeing
It is also called gassing, singeing is a process applied
to both yarns and fabrics to produce an even surface
by burning off projecting fibres, yarn ends, and fuzz.
This is accomplished by passing the fibre or yarn
over a gas flame or heated copper plates at a speed
sufficient to burn away the protruding.
11. Beetling
Beetling is a process applied to produce a hard, flat
surface with high lustre and also to make texture less
porous.
In this process, the fabric, dampened and wound
around an iron cylinder, is passed through
a machine in which it is pounded with heavy wooden
mallets.
12. Calendering
Calendering is a final process in which heat
and pressure are applied to a fabric by
passing it between heated rollers, imparting a
flat, glossy, smooth surface.
13. Creping
A crepe effect may be achieved
by finishing. In one method,
which is not permanent, the
cloth is passed, in the presence
of steam, between hot rollers
filled with indentations,
producing waved and puckered
areas.
In the more permanent caustic
soda method, a caustic soda
paste is rolled onto the fabric in
a patterned form, or a resist
paste may be applied to areas
to remain unpuckered, and the
entire fabric is then immersed
in caustic soda.
14. Sizing
Sizing, or dressing, agents are compounds that form
a film around the yarn or individual fibres,
increasing weight, crispness, and lustre.
Sizing substances, including starches, gelatin,
glue, casein, and clay, are frequently applied to
cottons and are not permanent.
15. Softening
Making fabrics softer and sometimes also increasing
absorbency involves the addition of such agents as
dextrin, glycerin, sulfonated oils, sulfated tallow, and
sulfated alcohols.
16. Moth-repellent treatments
Wool and silk are subject to attack by moths but may
be made moth repellent by the application of
appropriate chemicals either added in the dye bath
or applied to the finished fabric.
17. Waterproofing
and water
repellence
Waterproofing is a process applied
to such items as raincoats and
umbrellas, closing the pores of the
fabric by application of such
substances as insoluble
metallic compounds, paraffin,
bituminous materials, and drying
oils.
Water-repellent finishes are surface
finishes imparting some degree of
resistance to water but are more
comfortable to wear because the
fabric pores remain open. Such
finishes include wax and resin
mixtures, aluminum salts, silicones,
and fluoro chemicals.
19. Flameproof, fireproof, and fire-resistant
finishes
Flameproof fabrics are able to withstand
exposure to flame or high temperature. This is
achieved by application of various finishes,
depending upon the fabric treated, that cause
burning to stop as soon as the source of heat is
removed. Fireproofing is achieved by the
application of a finish that will cut off the oxygen
supply around the flame. Fire-resistant finishes
cause fabrics to resist the spread of flame.