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WIRE ROPE FLAW DETECTOR
LGBS600
MM MATRIX INTEGRITY (M) SDN BHD
Introduction
Applications
Features & Technical Specifications
Operations
•What is wire rope?
Wire rope a length of rope made from wires twisted
together as strands (two or more wires concentrically laid
around a center wire). There are three components of a
wire rope include wires, strands, and the core
•What is function of wire rope?
Wire ropes are used dynamically for lifting and hoisting in
cranes and elevators, and for transmission of mechanical
power.
•What is the difference between cable and wire rope?
In general, wire rope refers to diameters larger than 10mm.
Sizes smaller than this are designated as cable or cords.
APPLICATION
 For regular inspection and maintenance of the wire rope
 Widely used in various industries
Mining industry, ropeway, lifting equipment, elevator, port machinery, cable
bridge etc.
APPLICATION
• 2- Lifting machinery / Construction / Inspection Institute
APPLICATION
• 3- Electric power / Water conservancy
• 4- Mining industry / Port / Ropeways
APPLICATION
APPLICATION
• 5- Oil field / Vessel / Floating platform
APPLICATION
• 6- Special Fields: Military Industry / Hanging Cable
Diameter of Cable:
• 1-5mm
• Sensor need to be
customized
REASONS FOR PERIODIC INSPECTION
ONTHE ROPE
• To decide if the wire rope can safely remain in service and by which latest
time it shall undergo its next periodic inspection
• Action to withdraw the damaged wire rope immediately or within a
specified timeframe.
• If it is intended to carry out a wire rope flaw detection as an element in
periodic inspection, the rope should be subjected to an initial examination
(base trace) as soon as possible in its lifetime to serve as a “datum”
reference point (sometimes referred to as “rope signature”) for future
comparison.
• To be included in the samples of the test taken at office.
KEY AREASTHAT REQUIRES CLOSE
INSPECTION
• sections spooling on drum at
point of load being lifted and
other sections suffering greatest
interference
• section(s) entering block
sheave(s) at point of load being
lifted
• sections in direct contact with
compensating sheave,
particularly at points of entry
Single layer spooling
KEY AREASTHAT REQUIRES CLOSE
INSPECTION
• crossover zones and those sections
suffering greatest interference
• section where rope enters head
sheave at point of load being lifted
• section(s) entering bottom block
sheave(s) at point of load being
lifted
• point of attachment to crane
Multi-Layer Spooling
External Wear
Crown Wire Breaks External Wire Breaks
External Wire Breaks
Waviness
Basket Deformation Core Protrusion – Single Layer Rope
Protrusion of inner rope
of rotation resistant rope
VISIBLE DEFECT
Strand Protrusion / Distortion
Local increase in rope diameter
due to core distortion
Flattened portion
Wire Protrusion
Flattened Portion
Kink
Kink (Negative)
Kink (Positive)
Local Reduction in Diameter Rope
(Sunken Strand)
ValleyWire Breaks
External Corrosion
Internal Corrosion
The common method to determine the wire rope is good
condition is by VISUAL TEST. It is time consuming and solely
rely on the inspector experience and judgement.
Why Magnetic Wire Rope Flaw Detector LGBS600?
Test
Fast and accurate scanning evaluation and diagnosis of various flaws on wire
rope such as internal/external breakage, abrasion, corrosion, loose strands,
wire jumping etc.
Judge
Test data provide a basis judging whether the wire rope should be scrapped or
continue being used.
• Method
1- Electromagnetic Instrument Sensor- Head
• Method
2- Permanent Magnet (Magnetic Flux) Instrument
• Method
3- Magnetic Flux Leakage Instruments
• Terminology
Local Flaw (LF)
- A discontinuity in a rope such as a broken or
damaged wire, a groove wire or any other
damage that degrades the integrity of the
rope.
- The loss of metallic area resulting from LF is
determined independently of the rope
construction. The discard values for loss of
metallic area can be read over a length of 6d
or over a length of 30d from Table C.1.
Loss of Metallic Cross-sectional
Area (LMA)
- Material (mass) loss of the test
point comparing with the maximum
metallic cross-sectional area of the
rope.
FEATURES
• Component
FEATURES
TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION
WIRE ROPE REAL-TIME
SAMPLING ANALYSIS SYSTEM
• Minimum hardware requirement
WIRE ROPE REAL-TIME
SAMPLING ANALYSIS SYSTEM
WIRE ROPE REAL-TIME
SAMPLING ANALYSIS
SYSTEM
OPERATION
FLOWCHART
Install
Connect
Set
Parameters
Sampling
Analysis
Report
OPERATION
Basic Settings
Definition of parameters Sampling
OPERATION
• Data Analysis
OPERATION
• Report (LF)
WIRE ROPE DETECTION REPORT
WHY CHOOSETO BUYWITH US?
•PRICE = 3,000 USD
•Provide training with HRDF claimable (UWEC training
centre)
•Provide a qualification certificate from MM Matrix
Integrity (M) Sdn Bhd verified by ChongQingLeeb
Instrument Co.Ltd
•Provide technical support on the installation and
application of Leeb Wire Rope Flaw Detector
PRICE COMPARISON
WIRE ROPE PAST
PRESENTATION (DUNHAM-BUSH)
WIRE ROPE PAST
PRESENTATION (DUNHAM-BUSH)
WIRE ROPE PAST
PRESENTATION (GROWA CRANE)
THANKYOU

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WIRE ROPE FLAW DETECTOR_Updated.pdf

  • 1. WIRE ROPE FLAW DETECTOR LGBS600 MM MATRIX INTEGRITY (M) SDN BHD
  • 3. •What is wire rope? Wire rope a length of rope made from wires twisted together as strands (two or more wires concentrically laid around a center wire). There are three components of a wire rope include wires, strands, and the core
  • 4. •What is function of wire rope? Wire ropes are used dynamically for lifting and hoisting in cranes and elevators, and for transmission of mechanical power. •What is the difference between cable and wire rope? In general, wire rope refers to diameters larger than 10mm. Sizes smaller than this are designated as cable or cords.
  • 5. APPLICATION  For regular inspection and maintenance of the wire rope  Widely used in various industries Mining industry, ropeway, lifting equipment, elevator, port machinery, cable bridge etc.
  • 6. APPLICATION • 2- Lifting machinery / Construction / Inspection Institute
  • 7. APPLICATION • 3- Electric power / Water conservancy
  • 8. • 4- Mining industry / Port / Ropeways
  • 10. APPLICATION • 5- Oil field / Vessel / Floating platform
  • 11. APPLICATION • 6- Special Fields: Military Industry / Hanging Cable Diameter of Cable: • 1-5mm • Sensor need to be customized
  • 12. REASONS FOR PERIODIC INSPECTION ONTHE ROPE • To decide if the wire rope can safely remain in service and by which latest time it shall undergo its next periodic inspection • Action to withdraw the damaged wire rope immediately or within a specified timeframe. • If it is intended to carry out a wire rope flaw detection as an element in periodic inspection, the rope should be subjected to an initial examination (base trace) as soon as possible in its lifetime to serve as a “datum” reference point (sometimes referred to as “rope signature”) for future comparison. • To be included in the samples of the test taken at office.
  • 13. KEY AREASTHAT REQUIRES CLOSE INSPECTION • sections spooling on drum at point of load being lifted and other sections suffering greatest interference • section(s) entering block sheave(s) at point of load being lifted • sections in direct contact with compensating sheave, particularly at points of entry Single layer spooling
  • 14. KEY AREASTHAT REQUIRES CLOSE INSPECTION • crossover zones and those sections suffering greatest interference • section where rope enters head sheave at point of load being lifted • section(s) entering bottom block sheave(s) at point of load being lifted • point of attachment to crane Multi-Layer Spooling
  • 15. External Wear Crown Wire Breaks External Wire Breaks External Wire Breaks
  • 16. Waviness Basket Deformation Core Protrusion – Single Layer Rope Protrusion of inner rope of rotation resistant rope
  • 17. VISIBLE DEFECT Strand Protrusion / Distortion Local increase in rope diameter due to core distortion Flattened portion Wire Protrusion
  • 19. Local Reduction in Diameter Rope (Sunken Strand) ValleyWire Breaks External Corrosion Internal Corrosion
  • 20.
  • 21. The common method to determine the wire rope is good condition is by VISUAL TEST. It is time consuming and solely rely on the inspector experience and judgement. Why Magnetic Wire Rope Flaw Detector LGBS600? Test Fast and accurate scanning evaluation and diagnosis of various flaws on wire rope such as internal/external breakage, abrasion, corrosion, loose strands, wire jumping etc. Judge Test data provide a basis judging whether the wire rope should be scrapped or continue being used.
  • 22. • Method 1- Electromagnetic Instrument Sensor- Head
  • 23. • Method 2- Permanent Magnet (Magnetic Flux) Instrument
  • 24. • Method 3- Magnetic Flux Leakage Instruments
  • 25. • Terminology Local Flaw (LF) - A discontinuity in a rope such as a broken or damaged wire, a groove wire or any other damage that degrades the integrity of the rope. - The loss of metallic area resulting from LF is determined independently of the rope construction. The discard values for loss of metallic area can be read over a length of 6d or over a length of 30d from Table C.1. Loss of Metallic Cross-sectional Area (LMA) - Material (mass) loss of the test point comparing with the maximum metallic cross-sectional area of the rope.
  • 31. WIRE ROPE REAL-TIME SAMPLING ANALYSIS SYSTEM
  • 32. • Minimum hardware requirement WIRE ROPE REAL-TIME SAMPLING ANALYSIS SYSTEM
  • 33. WIRE ROPE REAL-TIME SAMPLING ANALYSIS SYSTEM OPERATION FLOWCHART Install Connect Set Parameters Sampling Analysis Report
  • 38. WHY CHOOSETO BUYWITH US? •PRICE = 3,000 USD •Provide training with HRDF claimable (UWEC training centre) •Provide a qualification certificate from MM Matrix Integrity (M) Sdn Bhd verified by ChongQingLeeb Instrument Co.Ltd •Provide technical support on the installation and application of Leeb Wire Rope Flaw Detector