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POLYUREA
         by VIP Germany



     The new Generation in
Surface Coating and Joint Filling

  For a brilliant performance.
What is Polyurea?




A high performance polymer coating
2 liquid components (Part A + B)
Normally hot spray applied at 70° C
Nominal 1 to 1.5mm thickness
Rapid cure from liquid to plastic coating
Flexible
Waterproof
Has outstanding physical properties




      → Polyurea beats traditional coatings…
Basic Application options


Low Pressure / Cold Sprays
   Equipment required:
   - Low pressure proportioning unit
   - Lower costs than high pressure units
   - Cartridge guns 125 psi / 6-8 bar air driven
     with no Power required

   Where to use:
   - Repair & maintenance projects only (+/- 10m2)

   Key points:
   - Lower physical properties than high pressure


   VIP products are called QUICK SPRAY ECO
Basic Application options
                                                                   continued




High pressure application / Hot Spray

   Equipment required
        Plural component proportioning units
        High pressure at app. 2200 psi (155 bar)
        Heats material to approx 70°C
   Where to use
        Majority of projects
        High volume applications (up to 1000m2/day)
   Key points
        Fast application rate
        Around 20 seconds gel time
        Have the most formulation options

   VIP Products are called
   QUICK SPRAY ECO, INDUSTRIAL AND SUPREME
Basic versions
                                          of
                                   POLYUREA


Aromatic → Workhorse and base coat
                                                   Aliphatic → Superior and top coat
       Will tend to chalk or darken            100% colour stable, non-yellowing, exhibit good
 in color with extended exposure to UV.      outdoor weathering, extremely chemical resistance.
        Average thickness about                          Average thickness about
       40mils/ 1000micron/ ≈1mm                        10mils/ 250micron/ ≈0,25mm
POLYUREA
                                                   The System



                                         Topcoat (aliphatic)



                                 POLYUREA Coat (aromatic)


                        Primer

            Substrate                  Substrate
Substrate                  Substrate                    Substrate
Basic Formulation types



    Coatings              Joint Fillers              Primers

  Quick Spray Eco            Quick Fill SL           Quick Prime
                                                    Concrete Plus
Quick Spray Industrial       Quick Fill NS
                                                 Quick Prime Concrete
Quick Spray Supreme      Quick Fill Asphalt ST
  W/Water ; S/Slow                                Quick Prime Metal
                         Quick Fill Asphalt FL
Quick Spray Top Coat                                 Quick Block
                                                   Moisture Barrier
     Quick Roll
    Roof Coating
Basic Formulation types


QUICK SPRAY ECO
Fast Modified Polyurea Hybrid

     Polyurethane formulations are those containing >80% hydrol polyols
     Polyurea formulations are those containing >80% amine or polyetheramines
     Formulations between the above are considered blended or hybrid

     Advantages:
            Softer than pure polyurea
            Lower raw material cost & selling price

     Disadvantages
            Moisture sensitive during application
            Shorter shelf life
            Has lower general physical properties
                   Elongation
                   Temperature resistance
                   Tensile strength
                   Chemical resistance

     Hence is used in lower abuse areas, waterproofing, buried structures and
     podium decks
Basic Formulation types


QUICK SPRAY INDUSTRIAL
Fast aromatic Pure Polyurea

     Will be chosen 70% of the time
     Lowest cost vs physical properties
     100% UV stable
     Not 100% colour stable

     Applications:
          Industrial applications such as external pipe
          coating, protection to cooling towers, steel or
          concrete chemical tanks, process areas, flooring
          Roofing, waterproofing to podium decks
          Base coat for Aliphatic Top Coat
Basic Formulation types


QUICK SPRAY SUPREME
W (water): potable water approved ; S (slow): delayed gel time
     Advantages:
               Higher Chemical resistance
               Better Abrasion resistance
               Higher Elongation
               Higher Tear strength
               Lower permeability
               Potable water approval or delayed gel time
     Disadvantages
               Selling price reflects the cost of modification

     Hence used in aggressive chemical & abrasion
     environments, i.e water & wastewater applications
Basic Formulation types


QUICK SPRAY TOP COAT
Slow aliphatic Pure Polyurea


     Higher cost but good physicals
     100% UV stable
     100% colour stable
     High and low gloss finish possible
     Applied at lower DFT´s (appr. 0,25mm)
     Applied by airless spray, brush or rollers
     Does not require heating to apply

     Applications:
          Colour stable top coats (also anti-skid) for tanks,
          pools, floors & roofs
POLYUREA
                                                      QuickSpray - QuickFill - QuickRoll




                                                                           1.000L
       600ml               2x 20L                              1x 200L
                         2x 20L             2x 200L   1x 20L
                                         2x 200L




QuickSpray - Cartridge      QuickSpray                  QuickRoll        QuickSpray
QuickFill                   QuickFill                                    QuickFill
                                                                         QuickRoll
What does this mean for your applications compared to
        Polyurethane and Epoxy coatings?
POLYUREA
                                                                        QuickSpray - QuickFill


Properties                  Polyurethane          Epoxy                  Polyurea VIP QuickSpray
Working times               Slow                  Slow                   Extremly fast (5 seconds to 45 minutes)
Moisture sensitivity        Yes                   Yes                    No, moisture insensitve
Elongation                  600%                  Tend to get brittle    Upto 700%
Colour stability            Average, yellowing    Average, yellowing     Aromatics: average
                                                                         Aliphatics: 100% UV resistant and colour
                                                                         stable
Abrasion resistance         Average               Good                   Very good
Superior tensile strength   Good                  Average                Good
Chemical resistance         Good                  Good                   Excellent
VOC free                    No                    No                     Yes
Temperature resistance      From -30° to +140°
                                     C        C   From -20° to +110°
                                                           C        C    From -50° to +150°
                                                                                  C        C

Seamless                    No                    No                     Yes, unlimited mil thickness with one layer

Coverage                    Different             Different              Average 1L = 1m2 = 1mm
Duration                    Good                  Average                Excellent
POLYUREA
                                                 QuickSpray


QuickSpray provides a huge range of application possibilities. The most
popular applications worldwide are:


                              others
                               10%                        Concrete
                     Roofs
                                                            40%
                      10%




                      Steel
                       30%                Truck & Transport
                                                 10%
QUICKSPRAY application:

                                     ► Petrochemical Industry


Protects steel pipes & tanks from chemically corrosive
environments
Applicable during primary construction or re-development
Superior elongation & tensile strength
Usable for pipes with PU-foam insulation
Reduces maintenance services and costs
Fast cure decreases return-to-service time
Supports environmental stewardship
Refineries, tank exteriors, oil platforms, piplines, gas
stations, etc.
Please ask for separate VIP presentation „Pipeline Coating“
QUICKSPRAY application:

                                    ► Power Industry


Offers a longer lasting protection against
corrosion, chemical attack and high
temperatures
Nuclear, fossil, hydro, wind and alternative
generation
Prevents transmission towers and substation
structures form weathering
Flooring systems for power plants
Nuclear containment structures
Oil, water and chemical storage tanks and
containment areas
Tank liners, cooling towers, stack, secondary
containment, splash zones, cable ducts, etc.
QUICKSPRAY application:

                                               ► Water & Wastewater Treatment



   High bandwidth form potable water to hazardous wastewater
   No VOC, no effect on potable water
   Specific VIP- systems for potable water
   approved (USDA/US, WRAS/UK)
   Virtually no permeability to water
   Great acid and microbial resistance
   Withstands constant immersion
   Remains flexible and resilient
   Short construction window makes it highly cost-effective
   Less expensive than previous GRP liners
   Potable water reservoirs, sewage treatment plants, primary/secondary
   containments, chlorination basins, clarifiers, filtration systems, pump
   stations, aeration tanks, digesters, sludge compartments, etc.

WRAS: Water Regulations Advisory Scheme (UK)
QUICKSPRAY application:

                                   ► Manhole & Sewer linings



Rehabilitaion of manholes & sewer systems
Excellent adhesion to brick, block and concrete
Resistant to caustic or corrosive chemicals/ gases
Moisture insensitive
Maintains tensile strenght and flexibility
Excellent crack-bridging ability
Protects cavity from sediment
Provides structural enhancement
Long-term stability and life
Fast cure decreases the return-to-service time
Less expensive than previous GRP liners
QUICKSPRAY application:

              ► Industrial flooring




         Hospitals
        Warehouses
       Power industry
      Pharmaceutical areas
     Manufacturing industry
    Food & Beverage production

   ► Quick processing
  ► Extreme durability
  ► High chemical resistance
 ► Reduction of maintenance cycles
► Professional and industrial look
QUICKSPRAY application:

                                ► Transportation & Trucks


QuickSpray bedliners form a durable,
permanent, water-tight liner
Abrasion resistance protects from
harsh environments against rust and
corrosion
Easy to clean
Available in many colors
Pick-up trucks, animal transport,
refrigerator trucks, dump trucks,
cement mixers, rail cars, steel
containers, mining trucks, etc.
QUICKSPRAY application:

                                  ► Infrastructure


2 step application vs. 4-5 step painting systems
Ability to outlast paint/varnish and fight off
corrosion
High resistance to saltwater and UV-exposure
Resistance to exhaust gases and de-icing salts
Waterproofing for tunnel structure
Excellent noise and vibration damping
Withstands movements
Fast coating keep pace with the construction
schedule
Meets goverments´ pollution-protection standards
Bridges and tunnels, steel & concrete piles, roads
and for other transportation applications
QUICKSPRAY application:

                                ► Parkdecks & Flooring


Rapid turnaround installation
capabilities

Extremely durable and ideal for use
in areas of high traffic

Coatings to protect from pressure
cleaning operations

Flexible and resilient

Exposed and internal decks, ramps
and (road)-markings
QUICKSPRAY application:

                               ► Hotel & Leisure park industry


Chemical resistance to sweat,
suncremes, UV-exposure and chlorine

Replacement for paint and fiberglass

Ability to form custom shaped walls

Variety of colors

Waterscapes, molded slides, coating
for seats in wet/dry conditions,
aquariums, pools, non-skid areas,
ponds, etc.
QUICKSPRAY application:

                                 ► Marine / Gel Coating




Effective in protecting steel,
aluminium and fiberglass above
and in water
Sound attenuation for engine
compartments
Non-skid application on decks
Cruise ship, tankships, cargo
ships, container vessels, jet-skis,
buoys & fender, etc.
QUICKFILL

                                  VIP POLYUREA
                                     Advanced
                                     Polymers




          QUICKSPRAY                                        QUICKFILL
              FOR                                              FOR
           COATINGS                                        JOINT-FILLING




                                           Quick Fill SL & NS          Quick Fill Asphalt
Hybrids    Industrial   Supreme              Self Leveling                 ST & FL
                                               & Non Sag               Standard & Flex
QUICKFILL

QuickFill is a multi-purpose joint fill,
caulking and sealant material

Flexible, durable, weather-tight and traffic
resistant seal

Excellent crack-bridging properties with
high elongation and tensile strength

Fast cure time

Insensitivity to moisture

Usable for expansion joints and control
joints, concrete & asphalt repair
QUICKFILL (Asphalt) application:

                                ► Airport/ airfields


Runways, shoulders and aprons are
cracking because of heavy duty
Repair applications for concrete and
asphalt in combination is needed
QuickFill and QuickFill Asphalt are
reducing man hours for airfield re-
development
QuickFill and QuickFill Asphalt are
acting as adhesives to bond firmly the
floor structure
Girt sand is used as a filler
Also applicable for inductive loops,
docking light systems, helipads, etc.
QUICKFILL application:

                                ► LED installations


Embedded LED guidance lighting

Withstands high impact, vibrations and
heavy loads

Protection against weathering and
UV-exposure

Resistance to chemical attack

In-pavement signage, runway lighting,
lead-in lines, highways, etc.
Technical Support




Product Champion Seminars In-house

        On the job training

    „Train the Trainer“ seminars
Please contact us!

                   !
           ! New             .com
                   olut ions
         lyur ea-s
w   ww.po



                   VOELKEL INDUSTRIE PRODUKTE GMBH
                              LOHENSTR. 11
                 D-82166 GRÄFELFING (MUNICH) – GERMANY

                              T. +49 – (0)89- 895 5809 0
                              F. +49 – (0)89- 895 5809 99

                                    www.vip-gmbh.com
                                    info@vip-gmbh.com

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VIP GMBH Polyurea Presentation

  • 1. POLYUREA by VIP Germany The new Generation in Surface Coating and Joint Filling For a brilliant performance.
  • 2. What is Polyurea? A high performance polymer coating 2 liquid components (Part A + B) Normally hot spray applied at 70° C Nominal 1 to 1.5mm thickness Rapid cure from liquid to plastic coating Flexible Waterproof Has outstanding physical properties → Polyurea beats traditional coatings…
  • 3. Basic Application options Low Pressure / Cold Sprays Equipment required: - Low pressure proportioning unit - Lower costs than high pressure units - Cartridge guns 125 psi / 6-8 bar air driven with no Power required Where to use: - Repair & maintenance projects only (+/- 10m2) Key points: - Lower physical properties than high pressure VIP products are called QUICK SPRAY ECO
  • 4. Basic Application options continued High pressure application / Hot Spray Equipment required Plural component proportioning units High pressure at app. 2200 psi (155 bar) Heats material to approx 70°C Where to use Majority of projects High volume applications (up to 1000m2/day) Key points Fast application rate Around 20 seconds gel time Have the most formulation options VIP Products are called QUICK SPRAY ECO, INDUSTRIAL AND SUPREME
  • 5. Basic versions of POLYUREA Aromatic → Workhorse and base coat Aliphatic → Superior and top coat Will tend to chalk or darken 100% colour stable, non-yellowing, exhibit good in color with extended exposure to UV. outdoor weathering, extremely chemical resistance. Average thickness about Average thickness about 40mils/ 1000micron/ ≈1mm 10mils/ 250micron/ ≈0,25mm
  • 6. POLYUREA The System Topcoat (aliphatic) POLYUREA Coat (aromatic) Primer Substrate Substrate Substrate Substrate Substrate
  • 7. Basic Formulation types Coatings Joint Fillers Primers Quick Spray Eco Quick Fill SL Quick Prime Concrete Plus Quick Spray Industrial Quick Fill NS Quick Prime Concrete Quick Spray Supreme Quick Fill Asphalt ST W/Water ; S/Slow Quick Prime Metal Quick Fill Asphalt FL Quick Spray Top Coat Quick Block Moisture Barrier Quick Roll Roof Coating
  • 8. Basic Formulation types QUICK SPRAY ECO Fast Modified Polyurea Hybrid Polyurethane formulations are those containing >80% hydrol polyols Polyurea formulations are those containing >80% amine or polyetheramines Formulations between the above are considered blended or hybrid Advantages: Softer than pure polyurea Lower raw material cost & selling price Disadvantages Moisture sensitive during application Shorter shelf life Has lower general physical properties Elongation Temperature resistance Tensile strength Chemical resistance Hence is used in lower abuse areas, waterproofing, buried structures and podium decks
  • 9. Basic Formulation types QUICK SPRAY INDUSTRIAL Fast aromatic Pure Polyurea Will be chosen 70% of the time Lowest cost vs physical properties 100% UV stable Not 100% colour stable Applications: Industrial applications such as external pipe coating, protection to cooling towers, steel or concrete chemical tanks, process areas, flooring Roofing, waterproofing to podium decks Base coat for Aliphatic Top Coat
  • 10. Basic Formulation types QUICK SPRAY SUPREME W (water): potable water approved ; S (slow): delayed gel time Advantages: Higher Chemical resistance Better Abrasion resistance Higher Elongation Higher Tear strength Lower permeability Potable water approval or delayed gel time Disadvantages Selling price reflects the cost of modification Hence used in aggressive chemical & abrasion environments, i.e water & wastewater applications
  • 11. Basic Formulation types QUICK SPRAY TOP COAT Slow aliphatic Pure Polyurea Higher cost but good physicals 100% UV stable 100% colour stable High and low gloss finish possible Applied at lower DFT´s (appr. 0,25mm) Applied by airless spray, brush or rollers Does not require heating to apply Applications: Colour stable top coats (also anti-skid) for tanks, pools, floors & roofs
  • 12. POLYUREA QuickSpray - QuickFill - QuickRoll 1.000L 600ml 2x 20L 1x 200L 2x 20L 2x 200L 1x 20L 2x 200L QuickSpray - Cartridge QuickSpray QuickRoll QuickSpray QuickFill QuickFill QuickFill QuickRoll
  • 13. What does this mean for your applications compared to Polyurethane and Epoxy coatings?
  • 14. POLYUREA QuickSpray - QuickFill Properties Polyurethane Epoxy Polyurea VIP QuickSpray Working times Slow Slow Extremly fast (5 seconds to 45 minutes) Moisture sensitivity Yes Yes No, moisture insensitve Elongation 600% Tend to get brittle Upto 700% Colour stability Average, yellowing Average, yellowing Aromatics: average Aliphatics: 100% UV resistant and colour stable Abrasion resistance Average Good Very good Superior tensile strength Good Average Good Chemical resistance Good Good Excellent VOC free No No Yes Temperature resistance From -30° to +140° C C From -20° to +110° C C From -50° to +150° C C Seamless No No Yes, unlimited mil thickness with one layer Coverage Different Different Average 1L = 1m2 = 1mm Duration Good Average Excellent
  • 15. POLYUREA QuickSpray QuickSpray provides a huge range of application possibilities. The most popular applications worldwide are: others 10% Concrete Roofs 40% 10% Steel 30% Truck & Transport 10%
  • 16. QUICKSPRAY application: ► Petrochemical Industry Protects steel pipes & tanks from chemically corrosive environments Applicable during primary construction or re-development Superior elongation & tensile strength Usable for pipes with PU-foam insulation Reduces maintenance services and costs Fast cure decreases return-to-service time Supports environmental stewardship Refineries, tank exteriors, oil platforms, piplines, gas stations, etc. Please ask for separate VIP presentation „Pipeline Coating“
  • 17. QUICKSPRAY application: ► Power Industry Offers a longer lasting protection against corrosion, chemical attack and high temperatures Nuclear, fossil, hydro, wind and alternative generation Prevents transmission towers and substation structures form weathering Flooring systems for power plants Nuclear containment structures Oil, water and chemical storage tanks and containment areas Tank liners, cooling towers, stack, secondary containment, splash zones, cable ducts, etc.
  • 18. QUICKSPRAY application: ► Water & Wastewater Treatment High bandwidth form potable water to hazardous wastewater No VOC, no effect on potable water Specific VIP- systems for potable water approved (USDA/US, WRAS/UK) Virtually no permeability to water Great acid and microbial resistance Withstands constant immersion Remains flexible and resilient Short construction window makes it highly cost-effective Less expensive than previous GRP liners Potable water reservoirs, sewage treatment plants, primary/secondary containments, chlorination basins, clarifiers, filtration systems, pump stations, aeration tanks, digesters, sludge compartments, etc. WRAS: Water Regulations Advisory Scheme (UK)
  • 19. QUICKSPRAY application: ► Manhole & Sewer linings Rehabilitaion of manholes & sewer systems Excellent adhesion to brick, block and concrete Resistant to caustic or corrosive chemicals/ gases Moisture insensitive Maintains tensile strenght and flexibility Excellent crack-bridging ability Protects cavity from sediment Provides structural enhancement Long-term stability and life Fast cure decreases the return-to-service time Less expensive than previous GRP liners
  • 20. QUICKSPRAY application: ► Industrial flooring Hospitals Warehouses Power industry Pharmaceutical areas Manufacturing industry Food & Beverage production ► Quick processing ► Extreme durability ► High chemical resistance ► Reduction of maintenance cycles ► Professional and industrial look
  • 21. QUICKSPRAY application: ► Transportation & Trucks QuickSpray bedliners form a durable, permanent, water-tight liner Abrasion resistance protects from harsh environments against rust and corrosion Easy to clean Available in many colors Pick-up trucks, animal transport, refrigerator trucks, dump trucks, cement mixers, rail cars, steel containers, mining trucks, etc.
  • 22. QUICKSPRAY application: ► Infrastructure 2 step application vs. 4-5 step painting systems Ability to outlast paint/varnish and fight off corrosion High resistance to saltwater and UV-exposure Resistance to exhaust gases and de-icing salts Waterproofing for tunnel structure Excellent noise and vibration damping Withstands movements Fast coating keep pace with the construction schedule Meets goverments´ pollution-protection standards Bridges and tunnels, steel & concrete piles, roads and for other transportation applications
  • 23. QUICKSPRAY application: ► Parkdecks & Flooring Rapid turnaround installation capabilities Extremely durable and ideal for use in areas of high traffic Coatings to protect from pressure cleaning operations Flexible and resilient Exposed and internal decks, ramps and (road)-markings
  • 24. QUICKSPRAY application: ► Hotel & Leisure park industry Chemical resistance to sweat, suncremes, UV-exposure and chlorine Replacement for paint and fiberglass Ability to form custom shaped walls Variety of colors Waterscapes, molded slides, coating for seats in wet/dry conditions, aquariums, pools, non-skid areas, ponds, etc.
  • 25. QUICKSPRAY application: ► Marine / Gel Coating Effective in protecting steel, aluminium and fiberglass above and in water Sound attenuation for engine compartments Non-skid application on decks Cruise ship, tankships, cargo ships, container vessels, jet-skis, buoys & fender, etc.
  • 26. QUICKFILL VIP POLYUREA Advanced Polymers QUICKSPRAY QUICKFILL FOR FOR COATINGS JOINT-FILLING Quick Fill SL & NS Quick Fill Asphalt Hybrids Industrial Supreme Self Leveling ST & FL & Non Sag Standard & Flex
  • 27. QUICKFILL QuickFill is a multi-purpose joint fill, caulking and sealant material Flexible, durable, weather-tight and traffic resistant seal Excellent crack-bridging properties with high elongation and tensile strength Fast cure time Insensitivity to moisture Usable for expansion joints and control joints, concrete & asphalt repair
  • 28. QUICKFILL (Asphalt) application: ► Airport/ airfields Runways, shoulders and aprons are cracking because of heavy duty Repair applications for concrete and asphalt in combination is needed QuickFill and QuickFill Asphalt are reducing man hours for airfield re- development QuickFill and QuickFill Asphalt are acting as adhesives to bond firmly the floor structure Girt sand is used as a filler Also applicable for inductive loops, docking light systems, helipads, etc.
  • 29. QUICKFILL application: ► LED installations Embedded LED guidance lighting Withstands high impact, vibrations and heavy loads Protection against weathering and UV-exposure Resistance to chemical attack In-pavement signage, runway lighting, lead-in lines, highways, etc.
  • 30. Technical Support Product Champion Seminars In-house On the job training „Train the Trainer“ seminars
  • 31. Please contact us! ! ! New .com olut ions lyur ea-s w ww.po VOELKEL INDUSTRIE PRODUKTE GMBH LOHENSTR. 11 D-82166 GRÄFELFING (MUNICH) – GERMANY T. +49 – (0)89- 895 5809 0 F. +49 – (0)89- 895 5809 99 www.vip-gmbh.com info@vip-gmbh.com