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CSC Services Guide to Polyurea in Power Stations
The document introduces a high-performance polyurea surface protection system by VIP Germany, suitable for various applications including wastewater treatment, oil and gas, military, and food manufacturing. It emphasizes the system's fast application, long life cycle, and resistance to chemicals, UV, and moisture, while detailing the importance of proper substrate preparation for effective application. CSC Services offers comprehensive support, including surface preparation, specialized coatings, and quality assurance practices.
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CSC Services Guide to Polyurea in Power Stations
- 2. Introducing Polyurea – VIPGermany High performance surface protection system
- 3. • Waste watertreatment plants • Oil and gas / Petrochemical • Military and defence • Mining • Infrastructure • Food manufacturing Fields of application
- 4. Bunded Areas UnderTanks, Finland • Ashland Chemicals • Sealed and coated existing bunded areas to prevent chemical spillage • Application completed in very short time, not disrupting loading of tanks and manufacturing process
- 5. • CW Coolingsystems including: • Drum screens • water boxes • puddle pipes • culverts • Steel storage tanks • Concrete bunds • Internal and external pipe-work Power industry structures
- 6. 1. Fast returnto service • Fast reactivity and cure times from 5 seconds up • Can build to any thickness in one application • Tack free • Can be applied in sub-zero temperatures • Insensitive to moisture and humidity during application • Use of catalysts not required
- 7. 2. Long lifecycle • Once cured leaves a flexible, durable tough surface • High impact and abrasion resistance • Resistant to most aggressive chemicals, solvents, acids and caustics • UV, chlorine and saltwater resistant
- 8. 3. Formulated fordifferent physical properties • Seamless application – no joints or weak spots • High elongation • High tensile strength • Hard or soft compound • Varying levels of chemical resistance Chemical Bund Lining
- 9. • Pure Polyurethane •High Polyurethane • Hybrid Polyurea • Pure Polyurea • 100% Pure Polyurea Pure Polyurea? Quickcoat lining for fish farm holding tanks
- 10. • Knowledge tocorrectly assess project • Substrate preparation options and knowledge • Priming options and procedures • Correct product selection • Technical knowledge of equipment • Quality control knowledge Application success
- 11. • High performancelining for when performance is critical • 100% UV stable • Elongation 400% • Tensile strength 32 mpa – 4650 psi • Hardness 45 Shore D QuickSpray Supreme HP
- 12. • Moisture insubstrates must be controlled • Substrates MUST be clean and MUST have correct profile • Holes cannot be filled with chemical lining product • Trapped contaminants will cause outgassing and / or blistering • Lining will follow existing substrate profile Substrate preparation
- 13. • Deteriorations • Dryingshrinkage cracks • Crazing • Cold joints • Honeycombing • Pinholes • Contamination • Dusting • Efflorescence Concrete surface defects
- 14. Old coatings Waterjetting/grit blasting Salts Water jetting/grit blasting Micro-organisms Hypochlorite Laitance Water jetting/grit blasting Oil & grease Water jetting/grit blasting Preparing Concrete
- 15. • All industrialsteel applications require surface preparation by grit blasting to a minimum of SA2.5 Substrate preparation steel
- 16. Most lining failuresrelate to: 1. Poor substrate prep 2. Lack of understanding of the relationship between substrate, primer and membrane 3. The primers role is – mechanical bond with substrate , chemical bond with top coat Primers and Priming
- 18. • CSC hasa range of 100% polyurea products • CSC has latest Graco Reactor Hot Spray System • Professional advice on best products to use • Trained and competent operatives • One –stop service Why choose CSC Services?
- 19. • Grit blasting •Precision dustless blasting • Ultra high pressure water jetting Cleaning and Preparation
- 20. • Concrete repairs •Culvert repairs • Expansion joint repair • Machine grouting • Resin injection Repairs
- 21. • Cementitious coatings •Chemical coatings • Epoxy resin coatings • Industrial painting • Waterproof coatings • Waterproof membranes • Pipework blasting, painting (offsite service) Coating Specialist
- 22. • Confined spaceworking • Ladder/handrail installation • Trained excavator drivers • Reactive work Specialist Services
- 23. • Quality Assurance •ISO 9001 and ISO 14001 • Detailed quality plans • High quality method statements • Detailed quality and safety records • Management of none conformances Commitment to quality
- 24. • Mick Flounders,Contracts Director • E-mail: mick@csc-services.co.uk • 07795411803 • csc-services.co.uk More information
Editor's Notes
- #4 Just some of the areas polyurea is being applied across the world.
- #5 Good example of where VIP Germany product was selected and used.
- #10 Do you know what product you need to use ?
- #11 Applying plural component protective linings is NOT like applying paint
- #13 Moisture in substrates must be controlled Eliminates outgassing, adhesion and curing problems Substrates MUST be clean and MUST have correct profile Holes cannot be filled with chemical lining product Trapped contaminants (moisture laden air, water, release agents concrete curing agents and solvents) will cause outgassing and / or blistering Lining will follow existing substrate profile
- #17 HENCE – The importance of substrate prep and substrate profile