Chris Riché Flowserve

2. PREDICT – ACT – PROTECT
• Predict - Equipment
monitoring provides
opportunities to extend
equipment availability
through predictive
maintenance
• Act – Data analysis creates
opportunities to better
understand operating
conditions for intervention
• Protect – Understanding
empowers corrective action to
protect and improve equipment,
even during transient operation

3. Equipment Monitoring – Current State
Operator
Monitoring
• Once per shift
• Limited data
points
• Time-consuming
• Low connectivity
to other systems
and groups
Process
Monitoring
• Process
variables only
• Limited visibility
outside operator
groups
• Limited
adjustment
points
Machinery
Protection
Systems
• Expensive
• Tied into
equipment
control
• Limited
fundamental
understanding
• Limited
equipment
Vibration Rounds
• Once per
month/quarter
• Time-consuming
• Requires highly
trained
personnel
• Time spent on
equipment with
no issues
• Misses idle
spare equipment

4. Predict
Act
Protect
Intelligent fluid motion Insight provides more opportunities to improve
4
• Operator Monitoring
• Process Monitoring
• Machinery Protection
Systems
• Vibration Rounds
• 12 (or fewer) chances
per year to understand
Conventional
Methods
• Wireless Monitoring
• Trends every 30
minutes
• 17,280 opportunities
per year to Improve
Condition
Monitoring • Engineered Analytics
• Full insights every 30
seconds
• 1 Million opportunities
per year to Predict
Predictive
Analytics

5. 5
IoT Solutions Based on Equipment Criticality
WIRELESS CONDITION MONITORING
(80% of assets across balance of plant)
Near-time wireless monitoring (15/30 minutes)
with alerts, trends and instant notifications
PREDICTIVE ANALYTICS
(20% of assets that are
critical to production)
Real-time monitoring
and diagnostics with
recommendations
Critical Systems: 5% Key Processes: 15% Balance of Plant: 80%

6. Complete IoT Solution:
1. Customers need insights to detect problems
before they lead to downtime.
2. Flowserve Monitoring Center helps customers to
understand field readings and provide corrective
actions.
3. Flowserve’s Insight portal provides a secure
visualization and predictive analytics cloud platform,
tailor made for pumps, seals and valves monitoring.
4. Flowserve’s wired and/or wireless sensors
installed on equipment reliably gather performance
data.
5. Flowserve’s Global Quick Response Centers are
ready to support customers and take recommended
actions.
6
Cloud
PlantMaintenance
PlantOperations
and Planning
PlantReliability and
Engineering
GlobalFlowserve
Service Network
Flowserve Monitoring
Center
Pumps,Seals
and Valves
Flowserve IoT System Design
PREDICT ACT PROTECT

7. 7

8. Insight Portal – Predictive Analytics – Transient Analysis
8

9. Insight Portal – Predictive Analytics – Transient Analysis
9

10. Insight Portal – Predictive Analytics – Transient Analysis
10

11. 11
Red Raven prevented failure from cavitation event on
60-year-old Flowserve water pumps in steel mill
• US based steel mill facing long standing flow recirculation issues on river water pumps
• Flowserve predictive analytics quickly detected and diagnosed operating conditions
• Team provided improved operating regime to prevent further failures and how to improve efficiency
• Customer able to adjust operations and return equipment to service quickly
Red Raven unique predictive analytics can not only detect,
but also diagnose failures … before they occur.

12. 12
Red Raven empowered a plant operator to quickly detect, diagnose, and
prevent equipment failure … allowing them to provide stable, reliable power
• UK power plant facing on-going reliability and unpredictable maintenance issues
• Flowserve cloud-based condition monitoring and predictive analytics installed on flow control equipment
• Red Raven within days detected upstream boiler upset conditions and prevented catastrophic pump damage
• Customer able to adjust operations and return equipment to service quickly with Flowserve field support
Red Raven enables digital, real-time connections between customers, their
flow control equipment, and Flowserve technical experts

13. 13
Red Raven’s customer support capabilities helped a UK
power operator prevent further damage or injury
• UK based power plant had a “unusual” vibration event just after midnight on a cooling fan
• Red Raven condition monitoring detected the anomaly, and our team notified the operator
• Customer adjusted operations until visual inspection in the morning revealed a significant “bird strike”
• Further damage to the fan and the surrounding equipment was avoided
Red Raven provides automated alerts and alarms on critical operating equipment,
and can help prevent further damage to surrounding equipment and personnel

14. The IoT Journey to Improved Reliability
Predictive Analytics
Artificial Intelligence,
Digital Twin
System
Condition Monitoring
• Wireless connectivity
• Historical trends and
comparison
• Alerts & Alarms
• Wired data collection
• Wireless transmission to
cloud
• Algorithms to detect/predict
selected fault conditions
• Digital Twin modelling
• Simulate and then implement
• Leverage on Big Data
• AI/ML algorithms to predict fault
conditions
• System level analytics on
the connected process
• Energy transition
• Energy efficiency
Rotating Equipment
• Pumps
• Fans / Blowers
• Agitators
• Conveyors
Valves
Seals – coming soon
Motors – future development
Full-System View