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#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 1 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
Defence Case Studies
Unizen focuses on providing Product Engineering, Professional Services and Turn-key Solutions in
Defence, Lifestyle and Industrial segments. Unizen has strong expertise in Hardware, Software, and
FPGA and Application Design & Development.
Unizen has vast experience in developing Safety & Mission Critical Systems for Defence & Aerospace
applications.
1. Domain Expertise – Defence & Aerospace
 Safety & Mission Critical System Development
 Data Acquisition Systems
 Radar Applications
 Telemetry Systems
 Video & Graphics Applications
 DO178B Compliant Software Development, Verification & Validation
 MIL Grade Hardware Development – Multicore SoCs, FPGA, High Speed ADC/DACs
 FPGA RTL Design & Development – Altera & Xilinx FPGA
 VxWorks/LynxOS/QNX/Linux BSP Porting, Device Driver Development
 VxBus Compliant VxWorks Device Driver Development
 VxWorks to Linux Migration
 Expertise in PCI-e, SRIO, Aurora, SFP, VME, MIL-1553, ARINC429 Driver Development
2. Defence Project Case Studies
2.1 3U VPX Quad Channel High-Speed ADC Board
2.1.1 Business Context
Defence Lab: CABS, Bangalore
Unizen develops a 3U VPX Quad-Channel 256 MSPS ADC/DAC Board with FMC interface for I/O
expansion, for CABS, Bangalore. Scope also involves porting VxWorks 6.9 BSP and Linux BSP for this
board
2.1.2 Solution Overview
Scope of this work involves
 Developing 3U VPX Quad Channel High-Speed ADC Hardware
 Level-0 Diagnostics
 VxWorks 6.9 BSP Development
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 2 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
Figure 1 3U VPX Quad Channel High-Speed ADC Board
2.1.3 Features
2.1.3.1 3U VPX High Speed ADC Board
 Zynq 7035 SoC with Dual ARM Cortex A9 Cores and Xilinx FPGA
 Quad Channels 14-bit 250 MSPS ADC Board
 1 GB DDR3
 64 MB NOR Flash
 512 MB NAND Flash
 Gigabit Ethernet
 RS232
 VPX Interface
o x4 PCI-e Gen2
o Gigabit Ethernet
o 2 x RS422
 FMC Interface for I/O Expansion
o 2 x SPI
o 2 x I2C
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 3 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
o 80 Discrete I/Os
2.1.3.2 Level-0 Diagnostics
 U-Boot Level-0 Diagnostics for all the hardware interfaces of the 3U VPX High-Speed ADC
Hardware
2.1.3.3 VxWorks 6.9 BSP
 VxWorks 6.9 SMP BSP for the 3U VPX High-Speed ADC Board
 VxBus Drivers for all the Hardware interfaces of the Board
o x4 PCI-e, 2 x GigE, ADC, 2 x SPI, I2C, RS232, RS422, Discrete I/Os
o NAND Flash, NOR Flash
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 4 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
2.2 LynxOS 5.0 AHCI Compliant SATA Driver Development
2.2.1 Business Context
Defence Lab: BEL, Bangalore
Unizen develops a LynxOS 5.0 AHCI compliant SATA driver for a PMC card that has Marvel 88SE9235
SATA Controller and PLX PEX8114 PCie Bridge. The driver is developed for a PowerPC 8641D based
SBC.
2.2.2 Solution Overview
Scope of this work involves
 Developing AHCI compliant SATA Driver for PMC SATA card based on Marvel 88SE9235 SATA
Controller
 PLX PEX 8114 PCI-X to PCIe Bridge Configuration
 Throughput Optimization
 FAT File System Support
Figure 2 LynxOS 5.0 AHCI Driver for Marvel 88SE9235 SATA Controller
2.2.3 Features
 PLX PEX 8114
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 5 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
o 133 MHz PCI-X Host Interface
o 2.5 GHz x2PCI-e Lanes on the SATA Controller interface
o Configured in Reverse Bridge and Transparent Bridge Mode
 Marvel 88SE9235 SATA Controller
o 4 x 6 Gbps SATA Interfaces
o AHCI 1.3.1 Compliance
o Native Command Queuing
o Hot Plug support
 Interface to LynxOS SCSI Driver
 FAT32 File System Support
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 6 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
2.3 U-Boot and VxWorks 6.9 BSP Development for QorIQ T2080 based 3U SBC
2.3.1 Business Context
Defence Lab: DLRL, Hyderabad
Unizen’s Customer developed a custom 3U VPX SBC based on Freescale QorIQ T2080 Processor and
Xilinx 7 FPGA, for DLRL, Hyderabad. Unizen ported U-Boot and VxWorks 6.9 BSP & Drivers for this 3U
VPX SBC Board.
2.3.2 Solution Overview
Unizen Software development scope consists of following features
 Level 0 Diagnostics
 U-Boot Boot Loader Porting & Board Bring-Up
 VxWorks 6.9 BSP & Device Drivers Porting
 BIT – POST, CBIT & IBIT
 PPC T2080 – Xilinx7 FPGA – IPC Library Development
Figure 3 3U VPX SBC Block Diagram
2.3.3 Features
 U-Boot Level 0 Diagnostics
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 7 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
o RS232, I2C-1, I2C-2, DDR3, Clock Generator, Clocks, Flash, Ethernet-0, Ethernet-1,
GPIO, RS422, Voltage Monitor, Temperature Sensor, RTC, SPI, SATA, PCI-e, FPGA
 VxWorks 6.9 BSP and VxBus Drivers for following peripherals
o RS232
o RS422
o Clock
o 2 x Gigabit Ethernet
o Temperature Sensors
o Voltage Monitor
o FPGA
o Memory Bus Interface
o 4 x PCIe
o 4 x SRIO
o Aurora
o I2C
o SPI
o GPIO
o 16 x LVDS I/O
 Built-In-Tests
o Power-On Self-Test (POST)
o Continuous Built-In Test (CBIT)
o Initiated Built-In Test (IBIT)
 IPC Library for Reliable and High Speed data communication between Processor and FPGA
o Through 4xSRIO using DMA
o Through 4xPCI-e using DMA
 FPGA Control & Configuration
o Through IFC Memory Bus interface
o Through SPI interface
 Backplane Communication – Aurora, SFP, x4 PCI-e and x4 SRIO interfaces
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 8 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
2.4 VC++ based Radar Scan Controller Software
2.4.1 Business Context
Defence Lab: DLRL, Hyderabad
Unizen’s Customer developed Border Surveillance Post Controller system for ELSEC, DLRL, and
Hyderabad. Unizen developed the VC++ based Radar Scan Controller Software for the Border
Surveillance Post Controller system.
Radar Scan Controller Software is a High Speed Real Time Radar Scanner Host Application which co-
ordinates with various Remote Embedded Controllers and provides the operator the Console to view
and control the Real Time Spectrum, Digital Modulation, Histogram, etc.
2.4.2 Solution Overview
Scope of this work involves
 Develop MFC VC++ based Radar Scan Controller Software
Figure 4 Radar Scan Controller Software
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 9 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com
2.4.3 Features
Radar Scan Convertor Application supports View, Command and Control various Remote Controllers
 Antenna Rotation, Azimuth and Elevation Position,
 Spectrum Data Recorder
 Playback the Recorded Spectrum
 BITE Signal Generator
 TD Mux Engine
 View Digital Modulation
 View Modulation Histogram
 Symbol Rate Estimation
 Activity Polar Plot
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 10 Phone: +91-99451 16443 • contact@unizentechnologies.com •
www.unizentechnologies.com
2.5 Beam Steering Controller for AEWACS System
2.5.1 Business Context
Defence Lab: CABS, Bangalore
This project was executed by one of the Unizen’s Director in his previous stint.
Beam Steering Controller system controls Radar Beam position of the Primary Radar (PR) and
Secondary Surveillance Radar (SSR) of AWACS system.
Primary Radar (PR) contains Active Electronically Steered Radar (AESA) and Mono-pulse Unit. It
supports scanning in Azimuth & Elevation planes.
Secondary Surveillance Radar (SSR) contains Electronically Scanned Antenna Array (ESSA) and
Monopulse Unit. It supports Friend-or-Foe Detection.
Scope of this project involves Beam Steering Controller Hardware, Software and RTL Controllers of the
Beam Steering Controller System. Unizen’s Director played the Software Architect role in this project.
2.5.2 Solution Overview
Role of Unizen’s Director in Beam Steering Controller System development involves
 System Requirement Capture & Management
 System Design
 Design & Development of Beam Steering Controller Application
 Design & Development of Planar Near Field Application (PNFM) Application
 Host GUI Application for Calibration, Collimation and Verification & Validation of the Beam
Steering Controller System
 VxWorks 6.3 BSP Porting for Beam Steering Controller Hardware
 Design & Development of POST, CBIT, IBIT and MBIT
 Support for System Integration and Verification & Validation
 Support for CEMILAC Certification
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 11 Phone: +91-99451 16443 • contact@unizentechnologies.com •
www.unizentechnologies.com
Figure 5 Beam Steering Controller System
2.5.3 Features
 BSC Hardware
o PPC 440 SoC, Xilinx Virtex 5 FPGA, 2 x GigE, DDR3, NOR Flash, LVDS, RS232, RS422
 VxWorks 6.9 BSP and Device Drivers for following peripherals
o GigE, LVDS, RS422, RS232, NOR Flash, DDR3, RTC, Timers, Temperature Sensors
 Subsystems
o PR Antenna Array Controller
o SSR Antenna Array Controller
o Monopulse Unit
o MSRU Unit
Calibration
Network
NETWORK
SSR Antenna
Array
PR Antenna Array
LVDS
MSRU
Mono Pulse
Unit
(1-Module)
BSC-Controller
RS422
LVDS
LVDS
LVDS
PC/RDC
RS422/RS232
MOPS
RS485
RTC
RS422
Shutter Motor
RS422
SSR-CU
RS422
LAN
MSC PR-CU
LVDSRS422
#34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034
19 Aug, 2016, Page 12 Phone: +91-99451 16443 • contact@unizentechnologies.com •
www.unizentechnologies.com
o Multi-Output Power Supply
o Shutter Motor
o Planar Near Field Application for Calibration & Collimation of BSC System
o PR Controller Unit I/F
o SSR Controller Unit I/F
o Mission Computer I/F
o Host Application for Calibration, Collimation and Verification & Validation of BSC
System
o POST, CBIT, IBIT, MBIT
 DO178B Level C compliant Software Development and Verification & Validation
 MIL-498 Standard compliant Documentation

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Unizen defense case_studies_19aug16

  • 1. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 1 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com Defence Case Studies Unizen focuses on providing Product Engineering, Professional Services and Turn-key Solutions in Defence, Lifestyle and Industrial segments. Unizen has strong expertise in Hardware, Software, and FPGA and Application Design & Development. Unizen has vast experience in developing Safety & Mission Critical Systems for Defence & Aerospace applications. 1. Domain Expertise – Defence & Aerospace  Safety & Mission Critical System Development  Data Acquisition Systems  Radar Applications  Telemetry Systems  Video & Graphics Applications  DO178B Compliant Software Development, Verification & Validation  MIL Grade Hardware Development – Multicore SoCs, FPGA, High Speed ADC/DACs  FPGA RTL Design & Development – Altera & Xilinx FPGA  VxWorks/LynxOS/QNX/Linux BSP Porting, Device Driver Development  VxBus Compliant VxWorks Device Driver Development  VxWorks to Linux Migration  Expertise in PCI-e, SRIO, Aurora, SFP, VME, MIL-1553, ARINC429 Driver Development 2. Defence Project Case Studies 2.1 3U VPX Quad Channel High-Speed ADC Board 2.1.1 Business Context Defence Lab: CABS, Bangalore Unizen develops a 3U VPX Quad-Channel 256 MSPS ADC/DAC Board with FMC interface for I/O expansion, for CABS, Bangalore. Scope also involves porting VxWorks 6.9 BSP and Linux BSP for this board 2.1.2 Solution Overview Scope of this work involves  Developing 3U VPX Quad Channel High-Speed ADC Hardware  Level-0 Diagnostics  VxWorks 6.9 BSP Development
  • 2. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 2 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com Figure 1 3U VPX Quad Channel High-Speed ADC Board 2.1.3 Features 2.1.3.1 3U VPX High Speed ADC Board  Zynq 7035 SoC with Dual ARM Cortex A9 Cores and Xilinx FPGA  Quad Channels 14-bit 250 MSPS ADC Board  1 GB DDR3  64 MB NOR Flash  512 MB NAND Flash  Gigabit Ethernet  RS232  VPX Interface o x4 PCI-e Gen2 o Gigabit Ethernet o 2 x RS422  FMC Interface for I/O Expansion o 2 x SPI o 2 x I2C
  • 3. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 3 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com o 80 Discrete I/Os 2.1.3.2 Level-0 Diagnostics  U-Boot Level-0 Diagnostics for all the hardware interfaces of the 3U VPX High-Speed ADC Hardware 2.1.3.3 VxWorks 6.9 BSP  VxWorks 6.9 SMP BSP for the 3U VPX High-Speed ADC Board  VxBus Drivers for all the Hardware interfaces of the Board o x4 PCI-e, 2 x GigE, ADC, 2 x SPI, I2C, RS232, RS422, Discrete I/Os o NAND Flash, NOR Flash
  • 4. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 4 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com 2.2 LynxOS 5.0 AHCI Compliant SATA Driver Development 2.2.1 Business Context Defence Lab: BEL, Bangalore Unizen develops a LynxOS 5.0 AHCI compliant SATA driver for a PMC card that has Marvel 88SE9235 SATA Controller and PLX PEX8114 PCie Bridge. The driver is developed for a PowerPC 8641D based SBC. 2.2.2 Solution Overview Scope of this work involves  Developing AHCI compliant SATA Driver for PMC SATA card based on Marvel 88SE9235 SATA Controller  PLX PEX 8114 PCI-X to PCIe Bridge Configuration  Throughput Optimization  FAT File System Support Figure 2 LynxOS 5.0 AHCI Driver for Marvel 88SE9235 SATA Controller 2.2.3 Features  PLX PEX 8114
  • 5. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 5 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com o 133 MHz PCI-X Host Interface o 2.5 GHz x2PCI-e Lanes on the SATA Controller interface o Configured in Reverse Bridge and Transparent Bridge Mode  Marvel 88SE9235 SATA Controller o 4 x 6 Gbps SATA Interfaces o AHCI 1.3.1 Compliance o Native Command Queuing o Hot Plug support  Interface to LynxOS SCSI Driver  FAT32 File System Support
  • 6. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 6 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com 2.3 U-Boot and VxWorks 6.9 BSP Development for QorIQ T2080 based 3U SBC 2.3.1 Business Context Defence Lab: DLRL, Hyderabad Unizen’s Customer developed a custom 3U VPX SBC based on Freescale QorIQ T2080 Processor and Xilinx 7 FPGA, for DLRL, Hyderabad. Unizen ported U-Boot and VxWorks 6.9 BSP & Drivers for this 3U VPX SBC Board. 2.3.2 Solution Overview Unizen Software development scope consists of following features  Level 0 Diagnostics  U-Boot Boot Loader Porting & Board Bring-Up  VxWorks 6.9 BSP & Device Drivers Porting  BIT – POST, CBIT & IBIT  PPC T2080 – Xilinx7 FPGA – IPC Library Development Figure 3 3U VPX SBC Block Diagram 2.3.3 Features  U-Boot Level 0 Diagnostics
  • 7. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 7 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com o RS232, I2C-1, I2C-2, DDR3, Clock Generator, Clocks, Flash, Ethernet-0, Ethernet-1, GPIO, RS422, Voltage Monitor, Temperature Sensor, RTC, SPI, SATA, PCI-e, FPGA  VxWorks 6.9 BSP and VxBus Drivers for following peripherals o RS232 o RS422 o Clock o 2 x Gigabit Ethernet o Temperature Sensors o Voltage Monitor o FPGA o Memory Bus Interface o 4 x PCIe o 4 x SRIO o Aurora o I2C o SPI o GPIO o 16 x LVDS I/O  Built-In-Tests o Power-On Self-Test (POST) o Continuous Built-In Test (CBIT) o Initiated Built-In Test (IBIT)  IPC Library for Reliable and High Speed data communication between Processor and FPGA o Through 4xSRIO using DMA o Through 4xPCI-e using DMA  FPGA Control & Configuration o Through IFC Memory Bus interface o Through SPI interface  Backplane Communication – Aurora, SFP, x4 PCI-e and x4 SRIO interfaces
  • 8. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 8 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com 2.4 VC++ based Radar Scan Controller Software 2.4.1 Business Context Defence Lab: DLRL, Hyderabad Unizen’s Customer developed Border Surveillance Post Controller system for ELSEC, DLRL, and Hyderabad. Unizen developed the VC++ based Radar Scan Controller Software for the Border Surveillance Post Controller system. Radar Scan Controller Software is a High Speed Real Time Radar Scanner Host Application which co- ordinates with various Remote Embedded Controllers and provides the operator the Console to view and control the Real Time Spectrum, Digital Modulation, Histogram, etc. 2.4.2 Solution Overview Scope of this work involves  Develop MFC VC++ based Radar Scan Controller Software Figure 4 Radar Scan Controller Software
  • 9. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 9 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com 2.4.3 Features Radar Scan Convertor Application supports View, Command and Control various Remote Controllers  Antenna Rotation, Azimuth and Elevation Position,  Spectrum Data Recorder  Playback the Recorded Spectrum  BITE Signal Generator  TD Mux Engine  View Digital Modulation  View Modulation Histogram  Symbol Rate Estimation  Activity Polar Plot
  • 10. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 10 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com 2.5 Beam Steering Controller for AEWACS System 2.5.1 Business Context Defence Lab: CABS, Bangalore This project was executed by one of the Unizen’s Director in his previous stint. Beam Steering Controller system controls Radar Beam position of the Primary Radar (PR) and Secondary Surveillance Radar (SSR) of AWACS system. Primary Radar (PR) contains Active Electronically Steered Radar (AESA) and Mono-pulse Unit. It supports scanning in Azimuth & Elevation planes. Secondary Surveillance Radar (SSR) contains Electronically Scanned Antenna Array (ESSA) and Monopulse Unit. It supports Friend-or-Foe Detection. Scope of this project involves Beam Steering Controller Hardware, Software and RTL Controllers of the Beam Steering Controller System. Unizen’s Director played the Software Architect role in this project. 2.5.2 Solution Overview Role of Unizen’s Director in Beam Steering Controller System development involves  System Requirement Capture & Management  System Design  Design & Development of Beam Steering Controller Application  Design & Development of Planar Near Field Application (PNFM) Application  Host GUI Application for Calibration, Collimation and Verification & Validation of the Beam Steering Controller System  VxWorks 6.3 BSP Porting for Beam Steering Controller Hardware  Design & Development of POST, CBIT, IBIT and MBIT  Support for System Integration and Verification & Validation  Support for CEMILAC Certification
  • 11. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 11 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com Figure 5 Beam Steering Controller System 2.5.3 Features  BSC Hardware o PPC 440 SoC, Xilinx Virtex 5 FPGA, 2 x GigE, DDR3, NOR Flash, LVDS, RS232, RS422  VxWorks 6.9 BSP and Device Drivers for following peripherals o GigE, LVDS, RS422, RS232, NOR Flash, DDR3, RTC, Timers, Temperature Sensors  Subsystems o PR Antenna Array Controller o SSR Antenna Array Controller o Monopulse Unit o MSRU Unit Calibration Network NETWORK SSR Antenna Array PR Antenna Array LVDS MSRU Mono Pulse Unit (1-Module) BSC-Controller RS422 LVDS LVDS LVDS PC/RDC RS422/RS232 MOPS RS485 RTC RS422 Shutter Motor RS422 SSR-CU RS422 LAN MSC PR-CU LVDSRS422
  • 12. #34, II Floor, 1st Main, 1st Block, Koramangala, Bangalore – 560 034 19 Aug, 2016, Page 12 Phone: +91-99451 16443 • contact@unizentechnologies.com • www.unizentechnologies.com o Multi-Output Power Supply o Shutter Motor o Planar Near Field Application for Calibration & Collimation of BSC System o PR Controller Unit I/F o SSR Controller Unit I/F o Mission Computer I/F o Host Application for Calibration, Collimation and Verification & Validation of BSC System o POST, CBIT, IBIT, MBIT  DO178B Level C compliant Software Development and Verification & Validation  MIL-498 Standard compliant Documentation