Electron Beam Welding is a fusion welding process in which a beam of high-velocity electrons is applied to the material to be joined. The work-piece melt as the kinetic energy of the electrons is transformed into heat upon impact. The EBW process is well-positioned to provide industries with highest quality welds and machine designs that have proven to be adaptable to specific welding tasks and production environments.
One of the welding processes that used in Engineering field is the resistance welding. There are several types of welding processes similar to this, but resistance welding has its unique features.
Thanks for the colleagues who give this slides to publish.
One of the welding processes that used in Engineering field is the TIG welding. There are several types of welding processes similar to this, but tig welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Electron Beam Welding is a fusion welding process in which a beam of high-velocity electrons is applied to the material to be joined. The work-piece melt as the kinetic energy of the electrons is transformed into heat upon impact. The EBW process is well-positioned to provide industries with highest quality welds and machine designs that have proven to be adaptable to specific welding tasks and production environments.
One of the welding processes that used in Engineering field is the resistance welding. There are several types of welding processes similar to this, but resistance welding has its unique features.
Thanks for the colleagues who give this slides to publish.
One of the welding processes that used in Engineering field is the TIG welding. There are several types of welding processes similar to this, but tig welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Welding process
Arc Welding
Resistance Welding
Oxy fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Weld Quality
Weld ability
Design Considerations in Welding
Welding process
Arc Welding
Resistance Welding
Oxy fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Weld Quality
Weld ability
Design Considerations in Welding
Gas Metal Arc Welding or MIG welding .
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join
pulsed spray
globular spray
This project are for understanding the working, advantages and disadvantages of plasma arc welding, the viewers can also use it for their needful purpose.
Demand of welding increase of new materials.
-- ceramics and metal matrix composites.
-- High strength low-alloy (HSLA) steels
Lack of skilled labours
Traditional welding techniques are costly
Safety concerns.
Need to improve the total cost effectiveness of the welding
Lalit Yadav
One of the welding processes that used in Engineering field is the plasma arc welding. There are several types of welding processes similar to this, but plasma arc welding has its unique features.
Thanks for the colleagues who give this slides to publish.
An electric vehicle, also called an EV, uses one or more electric motors or traction motors
for propulsion instead of the traditional fossil fuel.
• First electric carriage was built in 1830s and the first electric automobile was built in 1891
in the United States.
• Types : Battery electric Vehicle
Hybrid Electric Vehicle
Plug-in Hybrid Electric Vehicle
Fuel Cell Electric Vehicle
• Electric vehicles will play a pivot role in changing the environment and economy around
the globe in the next two decades.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
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Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
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Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Courier management system project report.pdfKamal Acharya
It is now-a-days very important for the people to send or receive articles like imported furniture, electronic items, gifts, business goods and the like. People depend vastly on different transport systems which mostly use the manual way of receiving and delivering the articles. There is no way to track the articles till they are received and there is no way to let the customer know what happened in transit, once he booked some articles. In such a situation, we need a system which completely computerizes the cargo activities including time to time tracking of the articles sent. This need is fulfilled by Courier Management System software which is online software for the cargo management people that enables them to receive the goods from a source and send them to a required destination and track their status from time to time.
2. • Carbon arc welding
• Gas metal arc welding(GMAW)(MIG)
• Gas tungsten arc welding(GTAW)(TIG)
• Submerged arc welding
• Electro slag welding
• etc
YoucaN
3. • Carbon Arc Welding (CAW) is a welding process, in
which heat is generated by an electric arc struck between
an carbon electrode and the work piece.
• The arc heats and melts the work pieces edges, forming
a joint.
• Electrode is non-consumable.
• Shields (neutral gas, flux) may be used for weld pool
protection depending on type of welded metal.
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4. CARBON ARC WELDING (CAW)
Carbon electrode
Weld Bead
Developed in 1884
1. Power source
2. Holder cable
3. Earth cable
4. Work
5. Carbon electrode &
6.Filler rod
YoucaN
6. Advantages of Carbon Arc Welding:
• Low cost of equipment and welding operation;
• High level of operator skill is not required;
• The process is easily automated;
• Low distortion of work piece.
Disadvantages of Carbon Arc Welding:
• Unstable quality of the weld (porosity);
• Carbon of electrode contaminates weld material with
carbides.
YoucaN
8. • It is also known as TIG welding.
• It uses tungsten as electrode (added with 1-2% thorium and
zircon. It improves electron emission and arc stability) that
is non-consumable (3400 o C )
• Electrode holder is used to fix it.
• Instead of flux An inert gas is supplied from a
cylinder passes through the nozzle to protect the welding zone.
• It surrounds the arc from the atmosphere and make a defect
free weld also it protects the tungsten electrode.
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9. Welding head:
• Light weight handle having tungsten holder.
• Gas flow – (also cooled the electrode)
• For high heat – water cooled guns.
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15. AWS Chemical Composition Requirements
C = 0.06 – 0.15 Ni = 0.15 max
Mn = 1.40 – 1.85 Cr = 0.15 max
Si = 0.80 – 1.15 Mo = 0.15 max
P = 0.025 max V = 0.03 maxYoucaN
• ER indicates filler metal may be used as either an electrode or rod.
• 70 indicates in 1000 psi(pounds per square inch) increments the
minimum tensile strength of the weld metal produced by the
electrode when tested according to the specification. In this case, 70
indicates 70,000 psi.
• S indicates that the filler metal wire is solid.
• 6 indicates the chemical composition of the solid filler
metal wire. This wire has a Charpy V Notch impact property of -29 C.
16. • Filler material may or may not be used.
• Mostly DCSP (straight polarity ie. electrode to w/p electron
flow)is used. Because DCRP melts the tungsten.
• Used to weld: steel, aluminium, CI, stainless steel, nickel
based alloy, copper based alloy and low alloy steels.
• Used upto thickness 6.5mm.
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17. Applications
• Welding of sheet metal and thinner sections
• Precision welding in aircraft, chemical and instrumental
industries.
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18. • Advantages:
• No flux
• Speed welding
• Used in both ferrous and non-ferrous welding
• High quality welding
• No weld cleaning is necessary
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22. YoucaN
• Is a process where a continuously fed metal
electrode (Wire) contacts the base metal and
produces heat. The arc is shielded by an inert
gas
39. • DC or Direct Current power supply
• Electrode or wire feed controller
• Wire drive roller assembly
• Shielding gas source (cylinder) & regulator
• Manually held Gun & ground clamps
• Wire reel
YoucaN
40. • In MIG consumable electrode is used.
• Shielded gas also used (stable gases Ar, He,CO2). The gases
must be clean and free form moisture.
• Automatic wire feed mechanism.
• Wire Speed is depends on voltage.
• The GMAW process is performed using DCEP (Direct Current
Electrode Positive)
• Alternating current is never used for GMAW
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41. • Helium(He)
Better penetration, minimizing distortion, costly.
• Argon
Good electrical property(low ionization voltage ), cheaper than He,
superior oxide cleaning.
Due to its softer arc and less penetration it is best for thin metals.
• Carbon dioxide:
Cheaper one. But produces spatter and poor bead shape.
YoucaN
42. Type, intensity and polarity of welding current
Electrode size
Electrode composition
Electrode extension
Shielding gas mix composition
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43. • Dip or short circuit- Electrode wire dips in weld pool, causing a
momentary shot circuit, burns the wire. This takes place at very
high speed 100 dips/s. drops of liquid metal get transferred by
gravity and surface tension.
• Globular- Drop by gravity, low current and voltage
• Spray- High current density, very small droplets and more
frequent.
• Pulsed arc welding- A duel power unit, rapid acceleration of
droplets due to peak and low current cycles.
YoucaN
45. Operates at low voltages and welding current
Small fast-freezing weld puddle obtained
Useful in joining thin materials in any position, as
well as thick materials in vertical and overhead
positions
Metal transfer occurs when an electrical short
circuit is established
this cycle can repeat itself between 20 and as
much as 250 times per second.
YoucaN
46. YoucaN
A - Electrode is short circuited to base
metal. No arc, and current is flowing
through electrode wire and base metal.
B - Resistance increases in electrode wire
causing it to heat, melt and “neck down”.
C - Electrode wire separates from weld
puddle, creating an arc. Small portion of
electrode wire
is deposited which forms a weld puddle.
D - Arc length and load voltage are at
maximum. Heat of arc is flattening the puddle
and increasing the diameter tip of electrode.
E - Wire feed speed overcomes heat of arc
and wire approaches base metal again.
F - Arc is off and the short circuit cycle
starts again.
47. Welding current and wire speed are increased above
maximum for short circuit
Droplets of metal have a greater diameter than the
wire being used
Spatter present
Welding is most effectively done in the flat position when
using globular transfer
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48. YoucaN
Globular transfer is often
a high voltage, high
amperage, high wire
feed speed transfer, and
is the result of using CO2
shielding gas (or 75%
AR-25% CO2) with
parameters higher than
the short-circuiting
range.
49. Occurs when the current and voltage settings are
increased higher than that used for Globular Transfer
Used on thick sections of base material, best suited for
flat position due to large weld puddle.
The spray is projected by electromagnetic forces
towards the weld pool
Spatter is minimal to none
Uses 5% to 10% CO2 mix with argon or oxygen.
>Forms very small droplets of metal
>Very good stability
>Very little spatter YoucaN
50. YoucaN
Spray arc transfer “sprays” a
stream
of tiny molten droplets across the
arc, from the electrode wire to the
base metal.
Spray arc transfer uses relatively
high voltage, wire feed speed and
amperage values, compared to
short
circuit transfer.
51. GMAW-P was developed for two demanding reasons:
control of weld spatter and the elimination of incomplete
fusion defects common to globular and short-circuiting
transfer.
The welding current alternates between a peak
current and a lower background current.
This faster-freezing weld puddle is what allows the
pulsed-spray transfer to be used fort thinner metals,
Better control on out-of-position work.
Allows for larger wire sizes to be used on varied metal
thicknesses.
YoucaN
52. YoucaN
In pulse spray transfer (GMAW-P)
the welding power source’s pulse
control pulses the welding output
with high peak currents
(amperage) which are set at levels
which will cause the transfer to go
into a spray. The background current
(amperage) is set at a level that will
maintain the arc, but is too low for
any metal transfer to occur.
53. • Most common application of MIG welding is automotive
repair and manufacturing.
• It can be even be used to reinforce the surface of a worn
out railroad track.
• Highly economic one so it is widely used in industries.
• Welding tool steels and dies.
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54. • No flux is used so no need to clean.
• Produce very high quality weld
• Weld zone is visible
• No possibility of cracks.
• There is no frequent change of electrode, so it is more
efficiency.
• Easily automated.
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55. • Weld surface must be clean and free from oil, grease, paint.
• On site welding is difficult one.
• Difficult to weld in small corners
• Equipment is costly
• Less portable one
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56. • Non consumable
electrode
• Tungsten electrode
• Electrode only generates
arc and does not melt.
• Water cooled torch
• Used to join dissimilar
metals.
• Join thin plates
• Filler rod is used
• Consumable electrode
• Bare welding wire made of
desire composition
• Electrode generates arc
and melts
• Water or air cooled torch
• Used to join similar metals
• Widely used for thick plate
joining
• No filler rod usedYoucaN
57. • 5. GMAW MIG Welding _ Wire Feed Welding
(go to 2 min 25sec)
• 6.MIG_Welding_Principles
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