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Transnet’s Competitive Supplier
 Development Program (CSDP)
               (Part 1)

  Presented by Fanie van der Walt CSDP
        Implementation Manager
               2009-01-29
CSDP Purpose for Transnet

Background
• For the pat 30 years, the capacity of Transnet’s supply base for capital good has declined
   along with their capital investment.
• However Transnet is now investing strongly in infrastructure again.
From NIPP to CSDP
• Cabinet approved the new policy on 25 January 2007
• The DPE established a Competitive Supplier Development Program (CSDP) to which Transnet
   GCE formally gave notification in February 2007 to DPE that Transnet wishes to participate.
Programme Aim
• Transnet’s long-term aim with CSDP is to localise its supply chain of imported manufactured
   goods or services to a reasonable level while promoting local industries and South Africa as an
   off-shore site of choice for OEMs’ and multi-nationals’ procurement personnel.
• This will depend on Transnet’s ability to create a cohesive picture of future spend, to be the
   catalyst for local suppliers’ investment in their own capacity and in their capability to meet
   Transnet’s future manufactured equipment requirements.
Approach to CSDP
• To achieve this ambitious aim, over the next five years Transnet will implement CSDP in a
   phased manner, starting off by engaging with opportunities in two priority-focus areas, namely
   Rolling Stock and Port Equipment, while preparing SM staff to exploit emerging localisation
   opportunities.
• Transnet’s CSDP rollout will be supported by a holistic Change Management Programme, which
   will include a strong focus on stakeholder management and communication.
CSDP focus areas: Rolling Stock & Port Equipment
Transnet Spend 2008 – 2012*
CSDP: Current & Future Objectives




 Focus Area
                Focus Area
                              Focus Area        Focus Area
  Priority 1
                Priority 2
                             Future Priority   Focus Priority
Locomotives –
                             Infrastructure       Other
 components      Harbour
  and spares
Transnet’s CSDP Approach
    Transnet’s CSDP phase one Strategic Approach will be to focus on Tier 1
    suppliers and to assist them in engaging local Tier 2 suppliers

     Supplier                                                                                                                             Supplier
                                                                             Supplier Base
   Development                                                                                                                          Development
    Category                                                                                                                             Activities
                                                                                                                               Export
Transnet’s CSDP




                                            Port Equipment                                                 Rolling Stock                SM personnel
                                                                                                                                        lobby with
                                                                          Sphere of Control                                             OEM Global
                                                                                                                                        Sourcing Team
                                            OEMs: Kalmar, Liebherr
                                                                                                         OEMs: GE, GM, EMD,
                                            Cranes, Straddle Carriers,                                                                  SM personnel
Focus




                                                                                                         Mitsui, Alstom, Siemens
                                            RTGs, Tugs, Dredgers                                                                        RFx process
                                                                                        Tier 1                                          and contract
                                                                                                                               OEM
                                                                                        Systems –                                       negotiation
                                                                                                                      IP
                                                                                       Subsystems                    FDI
                  CSDP Focus




                                                                                                         TRE
                  Suppliers’




                                                                                                                                        SM personnel
                                            Kalmar                                                       DCD                            advise on
                                            Liebherr / CPS Projects                                                                     available
                                                                                                         UCW
                                                                                        Tier 2                               Goods
                                                                                                                                        partners and
                                            Alstom                                                       SURTEES* s         Services
                                                                                                                                        TRE
                                                                                      Assemblies                                        involvement
 Transnet’s ED




                                                                             Skills
                      Suppliers’ PP Focus




                                                                                                                                        SM personnel
 Focus




                                                                                        Tier 3                                          identify ED
                                                                                                                                        opportunities
                                                                                      Components


                                                                         Sphere of Influence
 Transnet’s
 PP Focus




                                                                                        Other


                                                           *SURTEES IS A WAGON MANUFACTURER IN MINING INDUSTRY
                                                           **ED – Enterprise Development / PP – Preferential Procurement
Railway and Harbour Association
                      & Tender Process


                                                                      OEM’s
OPERATORS                      SUPPLIERS
 SA Regional                    Rail and Harbor
   SADEC

   Tier 0                           Tier 2/3                          Tier 1




                                Operator process

Plan           Tender RFP   Award      Contract      Implementation


DEAD ZONE – NO COMMUNICATION                      OPEN ZONE - COMMUNICATION
Railway & Harbour Supply Chain Association



                           CSDP
                      (Transnet Contracts)
 Meeting 15 Aug 08
    (Operator)
                              +
                       Administration
           +                                 www.rhsupplychain.com
                        (Railways Africa)


                             +                        * Training
                                                      * Self Assessment
Meeting 25th Aug 08                                   * Final Assessment
                        Benchmarking
(OEM’s, Suppliers)                                    * Networking
                            (UNIDO)
                                                 www.benchmark2grow.org

                             +                        * Professionalization - IPSA
                                                      * CIPS/ NQF Qualifications
                      Skills Development              * Boot Camps
Railway & Harbour Supply Chain Association


The initial foundations for the affiliation between UNIDO and CIPS is based on:

In the case of CIPS*

          • to assist the purchasing and procurement officers of private and public organizations
          • in gaining greater transparency on possibilities for local procurement in developing
             country environments; and
          • in making more informed procurement decisions.

In the case of UNIDO**

          • to assist local enterprises in developing countries to be more visible and attractive as
            suppliers; and
          • expand their market access through supplier contracts.


                                   RRA
           Foundry                 Rail & Road Association
           Foundation of
                                   SARA
           South Africa            Southern African
           (Supported by CSIR)     Railway Association
New Association Structure
                                             OEM’s



                                           RHSCA
                                                                                          Operators
                Suppliers


                                    Communication
                                Administration & Marketing


                                                                                  Chair DPE
                                      Steer Committee
                                                                                  Phillippa
                                         (Founders)
                                                                                  Fanie, Karen - Transnet
                                                                                  Yolandi - IPSA
                                       Working Group


                                                       Priority Work Streams (Focus areas)



CSDP: Fanie
IPSA - Yolandi
UNIDO - Herman
                                      components and




                                                                Ports & Harbour
                                       Locomotives –




Marketing & Admin - Phillippa
                                                                                         Infrastructure                Current
Technology R&D - Phillippa
                                          Priority 1




                                                                    Priority 2




                                                                                            Priority 3




                                                                                                          Priority 4
                                                                                                                       Priority
                                           spares




                                                                                                           Other
Foundry – Fanie                                                                                                        Focus Area
OEM’s
                                                                                                                       Future
Suppliers
                                                                                                                       Priority
Other Operators
                                                                                                                       Focus Area
Professionalization: Benchmarking
                                               Graduate Diploma     Leading                  Supply Chain                 Strategic
                                           6   in Purchasing and    and Influencing          Management                 Supply Chain
                                               Supply               in Purchasing             in Practice               Management
National Qualifications Framework Levels



                                                                    Plus 2 choice units from 3 options
                                                                    Legal Aspects in Purchasing and Supply;
                                                                    Advanced Project Management;
                                                                    Finance for Purchasers

                                               Advanced Diploma     Management in           Risk Management              Improving
                                           5   in Purchasing and    the Purchasing           and Supply Chain             Supply Chain
                                               Supply               Function                 Vulnerability                Performance

                                                                     Plus 2 choice units from 3 options
                                                                    Marketing for Purchasers; Storage and Distribution; Operations Management
                                                                    in the Supply Chain

                                               Foundation Diploma   Effective         Purchasing   Developing     Measuring      Managing
                                           4   in Purchasing and    Negotiation in    Contexts     Contracts in   Purchasing     Purchasing
                                               Supply               Purchasing                     Purchasing     Performance    and Supply
                                                                    and Supply                     and Supply                    Relation
                                                                                                                                 ships

                                               Certificate in       Understanding     Purchasing   Client and     Securing       Purchasing
                                           3   Purchasing and       the Purchasing    Operations   Supplier       Supply         in Action
                                               Supply               Environment                    Relationship

                                               Introductory         The Role and      Systems      Working with   The
                                           2   Certificate in       Scope of          and          Suppliers      importance
                                               Purchasing and       Purchasing        Procedures                  of Purchase
                                               Supply                                 in                          Contracts
                                                                                      Purchasing
CSDP SUCCESSES TO DATE: PRACTICAL EXAMPLES
                  APRIL - DECEMBER 2008
                          • Achievements                                                •   Next steps
                                              –                                              –
                     Ports                        Kalmar has submitted the plan                  Working with Kalmar to
•   Supplier                                      to the DTI to satisfy their NIPP               finalise the plan.
                     – Kalmar
                                                  obligations (over Euro 26m).
    Implement
                     – Liebherr                   This plan will satisfy our
                                                  requirements, as it is a Cartego
                                                  School (fright solution training
                                                  for container cargo).
                                              –   Liebherr have considered two               –   Set up meeting end
                                                  CSDP options – both in training.               November with Liebherr
                                                  The Austrian Ship-to-Shore                     to discuss next steps.
                                                  training school is at full capacity
                                                  and they want to create a
                                                  second site here. Also there is a
                                                  possibility to send welders to an
                                                  apprentice programme in
                                                  Ireland.

                     Rolling Stock                                                           –   Ongoing
                     – GE
                                              –   SSM working with TRE continue
                     – EMD                        discussions on localised part
                     – MARS (Mitsui)              manufacture, such as traction
                                                  motors, with GE and EMD for
                                                  current fleet.
                     –   Other OEM’s (TBD)*
                                              –   SSM working with TFR on new
                                                  loco RFP documentation,
                                                  including CSDP.


         * TBD = To Be
         Determined
CSDP SUCESSES TO DATE: PRACTICAL EXAMPLES
                        APRIL - DECEMBER
                • Area               • Achievements                                      •   Next steps
                                                                                         –   Ongoing
                                               – Meeting with Operators & Suppliers
                   * Railways and Harbours
                       Supply Chain              from Railways and Harbours occurred.
•   Current
                       Association             – Well attended
    Activities
                                               – Industry voted

                                               – Nature & Mandate of Association
                                                 Established

                                               – Web Page Created

                                               – Networking

                                               – AC DC Locomotive discussion
                                                                                         –   UNIDO to perform training & perform
                                               – UNIDO Training in progress to develop
                                                                                             final Supplier Assessments by end
                                                 Champions to perform benchmarking
                                                                                             February 2009; All suppliers to be
                   * Top 20 Strategic Local      assessment (Tier 2 &3)
                                                                                             registered on Association & Yellow
                       Suppliers for Rolling
                                                                                             Pages database by end December
                       Stock (Loco’s)
                                                                                             2008
                       Identified- 80: 20
                                               – Suppliers identified      (Tier 2 &3)   –
                       Principal                                                             All suppliers to be registered on
                                                                                             Association & Yellow Pages database
                                                                                             by end December 2008
                   * Top 60 Tactical Local
                                               – Road shows were held with Suppliers
                       Suppliers for Rolling
                       Stock (Loco’s)                                                    –   All suppliers to be registered on
                       Identified                                                            Association & Yellow Pages database
                                                                                             by end December 2008
                                               – Interest shown by other SOE’s which
                   * Transnet Port Terminals     contacted Transnet to assist in
                                                                                         –
                                                 Identifying Synergies                       Alignment meeting to be held
                     Supplier list
                                                                                             1December 2008 followed by future
                                                                                             rhythm meetings to Identify Synergies
                   * ESCOM & PetroSA
CSDP Challenges
April – October 2008

 Resistance to Change
     - Both Internally & Externally
     - Transet was not allowed to Negotiate up to 2005
     - Transet Business Units operated in Silo’s
 Time Constraints
     - Limited Resources
     - Training & On boarding time of Suppliers
     - Synchronization of Supplier Development & Capital Expenditure (Tenders)

 Sustainability of Capability & Capacity Building
    - Poor Sustainable Demand Management & Forecasting
Closing Summary


  Continue with Capability & Capacity Building through:
    - CSDP Methodology
    - Working with RAILWAY & Harbour Supply Chain Association
    - UNIDO Benchmarking
    - IPSA Skill Development

  Collaborate with other SOE’s
    - Identify Synergies
    - Combine efforts & Resources
    - Share Lessons Learned & Successes
Questions
Transnet’s Competitive Supplier
 Development Program (CSDP)
   Part 2 (Supplier Benchmarking)

  Presented by Fanie van der Walt CSDP
        Implementation Manager
               2009-01-29
The main objectives and value proposition for Benchmarking

• From a supply chain perspective we aim to achieve the following:
• Improved alignment between buyer and supplier organisations which improves the
  effectiveness of the total supply chain;
• More sustainable trading relationships based on clear measures and expectations;
• An increase in local participation in both local and global supply chain
  opportunities;
• A more sustainable business by accelerating the competitiveness of the
  participating individual firms and the industry as a whole; and
• Providing suppliers with a network of support organisations and possible funding to
  focus on specific change interventions.

The high level process

• The benchmarking and development process will be implemented in stages,
  starting with the locomotive contracts and the harbour equipment contract
  opportunities, from where it would be rolled out to other commodities.
A collaborative framework to accelerate
industrial development across the economy




                        Alignment

                        •   Common assessment
                        •   Benchmarking
                        •   Cluster development
                        •   Industry-wide development
                        •   Shared IT platform
                        •   Visibility
The Benchmarking and Supplier
     Development Process

                  Supplier Benchmarking and Development Process
            Inputs
            • Benchmarking information
                                                                                         Improvement Cycle
            • Comparative country strengths
            • Other industry studies
            • Supplier Development Plans



                                                                                               7
                                     2                                 Do any local
              1                                                                                    Possible shortlisting
                  Identify focus           Buyers capture             suppliers meet
 Buyers                                                                                             for participation in
                  areas for local           requirements                  buyer
                                                                                                   buyer’s supply chain
                   procurement            (assisted by UNIDO)         requirements?




                                     3
                                                                 UNIDO facilitates access to govt./buyer/donor
                                          Invite all potential
                                                                 supplier development programmes
 UNIDO                                       suppliers to
                                              participate




                                      4                          5                             6
                                            Assisted self                Develop                        Implement
Suppliers
                                            assessments              improvement plan               improvement plan


                                                                       Ongoing improvement cycle
Competitiveness is increasingly driven by the
                     ability to integrate within a broader network
                                     of organisations


                                                                                             Supply
                   Value Drivers
                                                                                             Chain
                   • Strategy Execution
                                                                                             Community
                   • Customer Centric
                                                                                                                Strategic
                   • Market Responsiveness
Business Value




                                                                                                                Collaboration
                                                                              Extended
                   • Performance Excellence
                                                                              Supply
                   • Organisational Efficiency
                                                                                                           Extended
                                                                              Chain
                                                                                                           Marketplace
                                                                                                    Industry Community
                                                               Integrated
                                                               Enterprise
                                                                                            SC Execution Integration
                                      Cross-
                                      Functional
                                                                                     Customer Integration
                                      Integration
                                                                              Supplier Alignment & Collaboration
                 The
                 Fundamentals                                        Integrated Business Planning
                                                              SC Visibility
                                                 Process Alignment
                                    Key Measures
       Isolated
                                                                                               Level of Integration
        Improvements
                                                                                                          Network
                                 Functional                                          Supply Chain
                                                                       Business
         Hierarchical                                Process
The immediate focus is to facilitate the participation of the rail and
harbour community through the following process:
•   On-boarding workshops: This entails a series of workshops,
    including owners and operators to discuss the initiative with the Railway
    and Harbour supply chain community and gain commitment for those
    companies interested to participate.
•   Participation registration: Organisations provide their basic
    information on the benchmarking web site www.benchmark2grow.org.
•   Training invitation. Organisations that are registered on the web site
    will be invited for a training programme.
•   Training courses: A two day training course which should ideally be
    attended by a senior executive who is overall accountable for
    competitiveness and growth within the organisation, and the operational
    person who would implement the initiative.
•   Implementation: Supplier benchmarking and development process
    including benchmarking, development plans and support.
•   CSDP Implementation Champions:
Working throughout the infrastructure development
programme supplier network


       Typical Supply Chain Structure                          Focus of Procurement Teams




                                          Buyer
                                                                Procurement teams embed
                                                               local procurement
   Buyers                             Tier 1 Suppliers
                                     (i.e., OEMs,
                                                                requirements in RFx and
   Sphere of                         System
                                                                 contract negotiation process
   Control                           Integrators)


  Buyers                       Tier 2 Suppliers
                                (i.e., System or Subsystem
  Sphere of
                                                                Procurement teams identify
                               Assemblers)
  Influence
                                                                 ED opportunities and advise
                                                                on available partners
                             Tier 3 Suppliers
                              (i.e., Component Manufactures)



                               Tier 3 Suppliers
                               (i.e., Other Input Industries
It provides a detail view of performance gaps, what
to do about it and who can
assist in doing so

                                                  Below Expectations   Exceed buyer expectations
                  Financial Performance
                     • Cost management
                     • Productivity
 Output Areas




                     • Financial Stability
                  Customer Performance
                     • Product Quality
                     • Service Quality
                     • Customer responsiveness

                  Internal Processes
                     • Operations Management
                     • Supply Chain Management
Building Blocks




                     • Information Management
                     • Corporate Governance
                  Learning and Growth
                     • Leadership
                     • Human Capital Management
                     • Safety and Health
                     • Environmental Management
The programme deploys a common framework to rate
   competiveness and develop this in line with contract
   and/or management expectations

                                                         Supply chain matrix


                                                                                                        • The benchmarking framework provides the ability to
Ability to minimise risk




                                                                                                          strategically position a company in terms of it ability
                                                                       Expectations
                                                                                                          to minimise cost and risk performance. This can be
                                                                                                          cascaded into the detail evaluation of each of the
                                                                                                          underlying performance areas.
                                           Current
                                                                                                        • It then provides the means to identify the
                                           competitiveness
                                           rating                                                         development areas in line with management and/or
                                                                                                          customer expectations.

                                                                                                        • It provides the means to determine what needs to be
                                                       Ability to minimise cost
                                                                                                          done to address development gaps and who can
                                                                                                          assist in this.
                                      Financial Performance
                                      • Cost management
                                      • Productivity
                    Output Areas




                                      • Financial Stability
                                                                                                        • It then provides the management team with visibility
                                      Customer Performance
                                      • Product Quality
                                                                                                          on the ongoing development of the organisation,
                                      • Service Quality
                                      • Customer responsiveness

                                                                                                          which can also be provided to customers and other
                                      Internal Processes
                                      • Operations Management
                                                                                                          stakeholders.
                                      • Supply Chain Management
                    Building Blocks




                                      • Information Management
                                      • Corporate Governance
                                      Learning and Growth
                                      • Leadership
                                      • Human Capital Management
                                      • Safety and Health
                                      • Environmental Management


                 Broad-Based BEE contribution:                     9    8   7   6   5   4   3   2   1

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  • 1. Transnet’s Competitive Supplier Development Program (CSDP) (Part 1) Presented by Fanie van der Walt CSDP Implementation Manager 2009-01-29
  • 2. CSDP Purpose for Transnet Background • For the pat 30 years, the capacity of Transnet’s supply base for capital good has declined along with their capital investment. • However Transnet is now investing strongly in infrastructure again. From NIPP to CSDP • Cabinet approved the new policy on 25 January 2007 • The DPE established a Competitive Supplier Development Program (CSDP) to which Transnet GCE formally gave notification in February 2007 to DPE that Transnet wishes to participate. Programme Aim • Transnet’s long-term aim with CSDP is to localise its supply chain of imported manufactured goods or services to a reasonable level while promoting local industries and South Africa as an off-shore site of choice for OEMs’ and multi-nationals’ procurement personnel. • This will depend on Transnet’s ability to create a cohesive picture of future spend, to be the catalyst for local suppliers’ investment in their own capacity and in their capability to meet Transnet’s future manufactured equipment requirements. Approach to CSDP • To achieve this ambitious aim, over the next five years Transnet will implement CSDP in a phased manner, starting off by engaging with opportunities in two priority-focus areas, namely Rolling Stock and Port Equipment, while preparing SM staff to exploit emerging localisation opportunities. • Transnet’s CSDP rollout will be supported by a holistic Change Management Programme, which will include a strong focus on stakeholder management and communication.
  • 3. CSDP focus areas: Rolling Stock & Port Equipment Transnet Spend 2008 – 2012*
  • 4. CSDP: Current & Future Objectives Focus Area Focus Area Focus Area Focus Area Priority 1 Priority 2 Future Priority Focus Priority Locomotives – Infrastructure Other components Harbour and spares
  • 5. Transnet’s CSDP Approach Transnet’s CSDP phase one Strategic Approach will be to focus on Tier 1 suppliers and to assist them in engaging local Tier 2 suppliers Supplier Supplier Supplier Base Development Development Category Activities Export Transnet’s CSDP Port Equipment Rolling Stock SM personnel lobby with Sphere of Control OEM Global Sourcing Team OEMs: Kalmar, Liebherr OEMs: GE, GM, EMD, Cranes, Straddle Carriers, SM personnel Focus Mitsui, Alstom, Siemens RTGs, Tugs, Dredgers RFx process Tier 1 and contract OEM Systems – negotiation IP Subsystems FDI CSDP Focus TRE Suppliers’ SM personnel Kalmar DCD advise on Liebherr / CPS Projects available UCW Tier 2 Goods partners and Alstom SURTEES* s Services TRE Assemblies involvement Transnet’s ED Skills Suppliers’ PP Focus SM personnel Focus Tier 3 identify ED opportunities Components Sphere of Influence Transnet’s PP Focus Other *SURTEES IS A WAGON MANUFACTURER IN MINING INDUSTRY **ED – Enterprise Development / PP – Preferential Procurement
  • 6. Railway and Harbour Association & Tender Process OEM’s OPERATORS SUPPLIERS SA Regional Rail and Harbor SADEC Tier 0 Tier 2/3 Tier 1 Operator process Plan Tender RFP Award Contract Implementation DEAD ZONE – NO COMMUNICATION OPEN ZONE - COMMUNICATION
  • 7. Railway & Harbour Supply Chain Association CSDP (Transnet Contracts) Meeting 15 Aug 08 (Operator) + Administration + www.rhsupplychain.com (Railways Africa) + * Training * Self Assessment Meeting 25th Aug 08 * Final Assessment Benchmarking (OEM’s, Suppliers) * Networking (UNIDO) www.benchmark2grow.org + * Professionalization - IPSA * CIPS/ NQF Qualifications Skills Development * Boot Camps
  • 8. Railway & Harbour Supply Chain Association The initial foundations for the affiliation between UNIDO and CIPS is based on: In the case of CIPS* • to assist the purchasing and procurement officers of private and public organizations • in gaining greater transparency on possibilities for local procurement in developing country environments; and • in making more informed procurement decisions. In the case of UNIDO** • to assist local enterprises in developing countries to be more visible and attractive as suppliers; and • expand their market access through supplier contracts. RRA Foundry Rail & Road Association Foundation of SARA South Africa Southern African (Supported by CSIR) Railway Association
  • 9. New Association Structure OEM’s RHSCA Operators Suppliers Communication Administration & Marketing Chair DPE Steer Committee Phillippa (Founders) Fanie, Karen - Transnet Yolandi - IPSA Working Group Priority Work Streams (Focus areas) CSDP: Fanie IPSA - Yolandi UNIDO - Herman components and Ports & Harbour Locomotives – Marketing & Admin - Phillippa Infrastructure Current Technology R&D - Phillippa Priority 1 Priority 2 Priority 3 Priority 4 Priority spares Other Foundry – Fanie Focus Area OEM’s Future Suppliers Priority Other Operators Focus Area
  • 10. Professionalization: Benchmarking Graduate Diploma Leading Supply Chain Strategic 6 in Purchasing and and Influencing Management Supply Chain Supply in Purchasing in Practice Management National Qualifications Framework Levels Plus 2 choice units from 3 options Legal Aspects in Purchasing and Supply; Advanced Project Management; Finance for Purchasers Advanced Diploma Management in Risk Management Improving 5 in Purchasing and the Purchasing and Supply Chain Supply Chain Supply Function Vulnerability Performance Plus 2 choice units from 3 options Marketing for Purchasers; Storage and Distribution; Operations Management in the Supply Chain Foundation Diploma Effective Purchasing Developing Measuring Managing 4 in Purchasing and Negotiation in Contexts Contracts in Purchasing Purchasing Supply Purchasing Purchasing Performance and Supply and Supply and Supply Relation ships Certificate in Understanding Purchasing Client and Securing Purchasing 3 Purchasing and the Purchasing Operations Supplier Supply in Action Supply Environment Relationship Introductory The Role and Systems Working with The 2 Certificate in Scope of and Suppliers importance Purchasing and Purchasing Procedures of Purchase Supply in Contracts Purchasing
  • 11. CSDP SUCCESSES TO DATE: PRACTICAL EXAMPLES APRIL - DECEMBER 2008 • Achievements • Next steps – – Ports Kalmar has submitted the plan Working with Kalmar to • Supplier to the DTI to satisfy their NIPP finalise the plan. – Kalmar obligations (over Euro 26m). Implement – Liebherr This plan will satisfy our requirements, as it is a Cartego School (fright solution training for container cargo). – Liebherr have considered two – Set up meeting end CSDP options – both in training. November with Liebherr The Austrian Ship-to-Shore to discuss next steps. training school is at full capacity and they want to create a second site here. Also there is a possibility to send welders to an apprentice programme in Ireland. Rolling Stock – Ongoing – GE – SSM working with TRE continue – EMD discussions on localised part – MARS (Mitsui) manufacture, such as traction motors, with GE and EMD for current fleet. – Other OEM’s (TBD)* – SSM working with TFR on new loco RFP documentation, including CSDP. * TBD = To Be Determined
  • 12. CSDP SUCESSES TO DATE: PRACTICAL EXAMPLES APRIL - DECEMBER • Area • Achievements • Next steps – Ongoing – Meeting with Operators & Suppliers * Railways and Harbours Supply Chain from Railways and Harbours occurred. • Current Association – Well attended Activities – Industry voted – Nature & Mandate of Association Established – Web Page Created – Networking – AC DC Locomotive discussion – UNIDO to perform training & perform – UNIDO Training in progress to develop final Supplier Assessments by end Champions to perform benchmarking February 2009; All suppliers to be * Top 20 Strategic Local assessment (Tier 2 &3) registered on Association & Yellow Suppliers for Rolling Pages database by end December Stock (Loco’s) 2008 Identified- 80: 20 – Suppliers identified (Tier 2 &3) – Principal All suppliers to be registered on Association & Yellow Pages database by end December 2008 * Top 60 Tactical Local – Road shows were held with Suppliers Suppliers for Rolling Stock (Loco’s) – All suppliers to be registered on Identified Association & Yellow Pages database by end December 2008 – Interest shown by other SOE’s which * Transnet Port Terminals contacted Transnet to assist in – Identifying Synergies Alignment meeting to be held Supplier list 1December 2008 followed by future rhythm meetings to Identify Synergies * ESCOM & PetroSA
  • 13. CSDP Challenges April – October 2008 Resistance to Change - Both Internally & Externally - Transet was not allowed to Negotiate up to 2005 - Transet Business Units operated in Silo’s Time Constraints - Limited Resources - Training & On boarding time of Suppliers - Synchronization of Supplier Development & Capital Expenditure (Tenders) Sustainability of Capability & Capacity Building - Poor Sustainable Demand Management & Forecasting
  • 14. Closing Summary Continue with Capability & Capacity Building through: - CSDP Methodology - Working with RAILWAY & Harbour Supply Chain Association - UNIDO Benchmarking - IPSA Skill Development Collaborate with other SOE’s - Identify Synergies - Combine efforts & Resources - Share Lessons Learned & Successes
  • 16. Transnet’s Competitive Supplier Development Program (CSDP) Part 2 (Supplier Benchmarking) Presented by Fanie van der Walt CSDP Implementation Manager 2009-01-29
  • 17. The main objectives and value proposition for Benchmarking • From a supply chain perspective we aim to achieve the following: • Improved alignment between buyer and supplier organisations which improves the effectiveness of the total supply chain; • More sustainable trading relationships based on clear measures and expectations; • An increase in local participation in both local and global supply chain opportunities; • A more sustainable business by accelerating the competitiveness of the participating individual firms and the industry as a whole; and • Providing suppliers with a network of support organisations and possible funding to focus on specific change interventions. The high level process • The benchmarking and development process will be implemented in stages, starting with the locomotive contracts and the harbour equipment contract opportunities, from where it would be rolled out to other commodities.
  • 18. A collaborative framework to accelerate industrial development across the economy Alignment • Common assessment • Benchmarking • Cluster development • Industry-wide development • Shared IT platform • Visibility
  • 19. The Benchmarking and Supplier Development Process Supplier Benchmarking and Development Process Inputs • Benchmarking information Improvement Cycle • Comparative country strengths • Other industry studies • Supplier Development Plans 7 2 Do any local 1 Possible shortlisting Identify focus Buyers capture suppliers meet Buyers for participation in areas for local requirements buyer buyer’s supply chain procurement (assisted by UNIDO) requirements? 3 UNIDO facilitates access to govt./buyer/donor Invite all potential supplier development programmes UNIDO suppliers to participate 4 5 6 Assisted self Develop Implement Suppliers assessments improvement plan improvement plan Ongoing improvement cycle
  • 20. Competitiveness is increasingly driven by the ability to integrate within a broader network of organisations Supply Value Drivers Chain • Strategy Execution Community • Customer Centric Strategic • Market Responsiveness Business Value Collaboration Extended • Performance Excellence Supply • Organisational Efficiency Extended Chain Marketplace Industry Community Integrated Enterprise SC Execution Integration Cross- Functional Customer Integration Integration Supplier Alignment & Collaboration The Fundamentals Integrated Business Planning SC Visibility Process Alignment Key Measures Isolated Level of Integration Improvements Network Functional Supply Chain Business Hierarchical Process
  • 21. The immediate focus is to facilitate the participation of the rail and harbour community through the following process: • On-boarding workshops: This entails a series of workshops, including owners and operators to discuss the initiative with the Railway and Harbour supply chain community and gain commitment for those companies interested to participate. • Participation registration: Organisations provide their basic information on the benchmarking web site www.benchmark2grow.org. • Training invitation. Organisations that are registered on the web site will be invited for a training programme. • Training courses: A two day training course which should ideally be attended by a senior executive who is overall accountable for competitiveness and growth within the organisation, and the operational person who would implement the initiative. • Implementation: Supplier benchmarking and development process including benchmarking, development plans and support. • CSDP Implementation Champions:
  • 22. Working throughout the infrastructure development programme supplier network Typical Supply Chain Structure Focus of Procurement Teams Buyer Procurement teams embed local procurement Buyers Tier 1 Suppliers (i.e., OEMs, requirements in RFx and Sphere of System contract negotiation process Control Integrators) Buyers Tier 2 Suppliers (i.e., System or Subsystem Sphere of Procurement teams identify Assemblers) Influence ED opportunities and advise on available partners Tier 3 Suppliers (i.e., Component Manufactures) Tier 3 Suppliers (i.e., Other Input Industries
  • 23. It provides a detail view of performance gaps, what to do about it and who can assist in doing so Below Expectations Exceed buyer expectations Financial Performance • Cost management • Productivity Output Areas • Financial Stability Customer Performance • Product Quality • Service Quality • Customer responsiveness Internal Processes • Operations Management • Supply Chain Management Building Blocks • Information Management • Corporate Governance Learning and Growth • Leadership • Human Capital Management • Safety and Health • Environmental Management
  • 24. The programme deploys a common framework to rate competiveness and develop this in line with contract and/or management expectations Supply chain matrix • The benchmarking framework provides the ability to Ability to minimise risk strategically position a company in terms of it ability Expectations to minimise cost and risk performance. This can be cascaded into the detail evaluation of each of the underlying performance areas. Current • It then provides the means to identify the competitiveness rating development areas in line with management and/or customer expectations. • It provides the means to determine what needs to be Ability to minimise cost done to address development gaps and who can assist in this. Financial Performance • Cost management • Productivity Output Areas • Financial Stability • It then provides the management team with visibility Customer Performance • Product Quality on the ongoing development of the organisation, • Service Quality • Customer responsiveness which can also be provided to customers and other Internal Processes • Operations Management stakeholders. • Supply Chain Management Building Blocks • Information Management • Corporate Governance Learning and Growth • Leadership • Human Capital Management • Safety and Health • Environmental Management Broad-Based BEE contribution: 9 8 7 6 5 4 3 2 1