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Reverse Logistics Management Systems
Software State of the Art




          Las Vegas 2009
Moderator:
                Michael R. Blumberg, CMC
            President, Blumberg Advisory Group

                           Panelists
•   Paul Bruce; VP, Global Services, Flextronics
•   Lisa Perry: Solution Architect, Clear Orbit
•   Dick Kluis: VP, Product Development
•   Paul Rupnow; Director, Reverse Logistics Software
•   Leonard Schneerman: SVP & CTO, DEX
•   Seshagiri Singaraju, Materials Manager, Sun
    Microsystems
•   Steve Teel: President, Service Central
Blumberg Advisory Group


          Business & Strategic Advisory Service:
              • Strategic & Business Planning
              • Benchmarks & Best Practices
               • Systems Design, Evaluation
                     & Recommendation
                  • Mergers & Acquisitions
Key Features of a
          Reverse Logistics Management System

•   Provide Real-Time Visibility, Tracking, and Control throughout the
    Reverse Logistics Supply Chain
     – Parts/Material
     – Labor
     – Data
•   Ensure availability of RL resources
•   Plan and Manage RL Events
•   Facilitate Optimization of Closed Loop Supply Chain Process
•   Interface and Integration with enterprise systems and databases:
     – Corporate
     – Customers
     – Suppliers

                        Source: Blumberg Advisory Group
Typical Reverse Logistics Process Flow
        Typical Reverse Logistics Process Flow
                               For Electronic Products

                                  Source: Blumberg Advisory Group

                                     Manage/
                                      Manage/
                                    Coordinate
                                     Coordinate
                                  Transportation
                                   Transportation         Receive
                                                           Receive
   Identify                                                              Inspect
                                                                          Inspect
     Identify     Issue                                  Product &&                        Determine
                                                          Product                           Determine
                   Issue
  Need For                                                                 And
                                                                            And
   Need For       RMA                                     Validate                         Condition
                                                           Validate                         Condition
                    RMA
   Return                                                                  Sort
                                                                            Sort
     Return                                                RMA
                                                            RMA
                                                                                 Defective
                                                                                                   Good


                Determine                  Initiate &&                                    Determine
                                Repair
                 Determine                   Initiate                                      Determine
                                                                                    Low
    Test
      Test      Corrective                 Complete                                       Economic
                 Corrective                 Complete                                       Economic
     And
      And         Action                    Repair                                         Value to
                   Action                     Repair                                        Value to
  Diagnose
   Diagnose                    Beyond
                 && Cost
                   Cost                     Process                                       Company
                                              Process                                      Company
                               Economic
                                                                                                   High
                               Repair
                               (BER)
                Determine                                                                    Return
                 Determine                                                                    Return
                 Market                   Liquidate                                           To
                  Market                   Liquidate                                           To
                  Value                                                                      Stock
                   Value                                                                      Stock
                                                                      Produce
                                                                       Produce
                              Recycle
                                                                       Report
                                                                        Report
                                           Record                                         Database
                                            Record                                         Database
                  Scrap                    Critical
                   Scrap                                                                  Updated
                                            Critical                                       Updated
                                            Data
                                             Data
Basic and Advanced Functionality
     within the RLMS State of the Art
Basic                                     Advanced
•   Warranty and Claims                   •   Recall Management
•   Returns Management                    •   Field Service
•   Disposition and Asset Recovery        •   Critical / Spare Parts
•   Repair Center                         •   eWaste and e-Recycling
•   Inventory and Warehouse               •   Regulatory and Compliance
•   Business Analytics & Reporting        •   Transportation
•   Customer Web Portal                   •   Liquidation




                         Source: Blumberg Advisory Group
Key Benefits of RLMS
• Cost reduction

• Administration consolidation

• Protected Income

• Liability protection

• Resource reservation

• Time saving

•   Customer Experience Improvement
Key Challenges
•   Disparate and fragmented systems managing various aspects of
    RL supply chain through-out the end-user’s organization
•   Components of RLMS feature functionality embedded in different
    systems
•   Needs and requirements vary by industry and market segment
     – Returns management
     – Aftermarket support
•   IT platform and databases differ between and among suppliers,
    customers, and providers
•   Status quo lends itself to:
     – Unique and complex requirements from company to company
     – Requirements for integration and interfaces among and between
        multiple applications to single, create end to end solution
Solutions
•   Make versus Buy versus Outsource
     – Full or Semi-Customization
     – Add on modules
     – Full Scale Replacement

•   Types of Providers
     – Enterprise System Vendors
     – Point Solutions
     – 3PRL Providers with RLMS applications

•   Types of Applications
     – On Demand
     – On Premise
Types of System Company use to
Manage Reverse Logistics Operations

Enterprise Resource Planning (ERP)                   41%
Customer Relationship Management (CRM)               26%
Field Service Management System (FSMS)               17%
Supply Chain Management (SCM)                        22%
Enterprise Returns Management (ERP)                  11%
Enterprise Reverse Logistics Management              9%
Warranty Management System                           26%
Warehouse Management System                          36%
Customized specifically for Reverse Logistics        44%
Other                                                10%
                   Source: Blumberg Advisory Group
Overall Satisfaction with existing RLMS
Functionality

      Overall Satisfaction with existing RLMS Funcitonality




                              4%
      Not at All Satisfied



                                      20%
       Not Very Satisfied



                                                     58%
      Somewhat Satisfied



                                    17%
      Extremely Satisfied


                         0%          10%     20%     30%     40%     50%   60%




                                   Source: Blumberg Advisory Group
Stakeholders Understanding Needs of Purchasing
              Or Upgrading Existing System Functionality




                  4%
    Not At All



                                    30%
 Not Very Well



                                                 44%
Somewhat Well



                              22%
Extremely Well


             0%        5%   10%     15%    20%     25%    30%   35%   40%   45%



                            Source: Blumberg Advisory Group
Preference for Single Source, end-to-end Solution Or an
           Integrated Best of Breed Solution




                  50%                                     50%




        Single source, end-to-end             Integrated Best of Breed




                      Source: Blumberg Advisory Group
Anticipated Benefits From Implementation of a
       State of the Art RLMS Solutions
                                      ( Percent Improvement)




Parameter                                                      Median   Average
Improved Customer Satisfaction/Experience                      20.0         26.6
Improved Productivity of R.L. Personnel                        20.0         26.6
Improved Service Quality /Less Defects                         20.0         28.2
Improved Operating Efficiency                                  20.0         29.0
Improved Tracking of Data &Performance Metrics                 30.0         39.6
Faster Turnaround Time                                         20.0         28.8
Improved Cash Flow                                             20.0         27.7
Less Manpower Needed                                           10.0         20.0
Improved Regulatory Compliance                                 15.0         23.4
Improved Service Utilization Levels                            17.5         28.0
Reduced Costs as a Result of Better Planning                   20.0         27.1
Reduced Costs for Processing Returns                           20.0         27.7

                          Source: Blumberg Advisory Group
Summary
• Market Segmentation and strategic orientation of
  end-user determines requirements for specific
  RLMS functionality

• Significant advancements in customer satisfaction and
  service productivity and efficiency can be achieved
  vis-à-vis implementation of state of the art RLMS
  solutions

• Benefits of RLMS are measurable and quantifiable

• Market Research validates need for end-to-end, fully
  integrated and/or best of breed solutions
Q&A
RLA - IT Committee
Mission Statement: Provide education and awareness of
IT solutions and trends, relating to the needs of the
Reverse Logistics (RL) Process.

Representation: Users, Vendors, Educators, and Consultants, with expertise
relating to IT requirements and/or solutions pertaining to RL.

Sub Committees: Created whenever there are interested participants. Each
Sub Committee will be led by a member of the IT Committee.

IT Committee Leadership: Chairperson and Co-Chair elected by the
committee members annually

Meetings: Conducted monthly by teleconference. Charter voted on annually
Goals for 2009
•   Create a framework of IT needs in the Reverse Logistics (RL) arena
     – Focus on multiple industries and matrix them against available IT solutions
     – Develop a tool to deliver this framework to RL professional

•   Develop relationships with Forward Logistics associations
     – Leverage standards and frameworks within the Forward Logistics industry
     – Correlate with Reverse Logistics IT framework

•   Develop a set of trends
     – To assists RL Vendors develop products
     – Focused to meet the future needs within RL processes

•   Utilize the media to promote RL IT Standards
     –   i.e. RL Magazine, RL Newsletter and news releases into RL News Clippings

•   Leverage work from other RLA committees
How Can I Get Involved?
    •    Fill out interest form
    •    Contact a Committee Member during the show
    •    Email RLA and they will get us in touch with you

Member          Company     IT Sub-Committee                Email
Anne
Patterson       FreeFlow    Forward Logistics               Anne_Patterson@Freeflow.com
Tom Johnson     Cisco       Needs Framework                 tomjohn@cisco.com
Leonard
Schneeman       DEX         IT Trends, Needs Framework      lschneeman@dex.com
                Clear
Lisa Perry      Orbit       Needs Framework                 lisa.perry@clearorbit.com
                Global
                Reverse
Larry Maye      Logistics   Needs Framework                 larry.maye@globalrevlog.com
                            Needs Framework, Forward
John Rinehart   Intel       Logistics                       john.e.rinehart@intel.com
Ananth
Chaganty        ZSL         Recruiting, IT Trends           ananthc@zslinc.com
                            Standards, Needs Framework,
Paul Rupnow     Andlor      Forward Logistics               paul@andlor.com
Lee Sacco       Oracle      IT Trends                       lee.sacco@oracle.com

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Reverse Logistics Management Systems State Of The Art

  • 1. Reverse Logistics Management Systems Software State of the Art Las Vegas 2009
  • 2. Moderator: Michael R. Blumberg, CMC President, Blumberg Advisory Group Panelists • Paul Bruce; VP, Global Services, Flextronics • Lisa Perry: Solution Architect, Clear Orbit • Dick Kluis: VP, Product Development • Paul Rupnow; Director, Reverse Logistics Software • Leonard Schneerman: SVP & CTO, DEX • Seshagiri Singaraju, Materials Manager, Sun Microsystems • Steve Teel: President, Service Central
  • 3. Blumberg Advisory Group Business & Strategic Advisory Service: • Strategic & Business Planning • Benchmarks & Best Practices • Systems Design, Evaluation & Recommendation • Mergers & Acquisitions
  • 4. Key Features of a Reverse Logistics Management System • Provide Real-Time Visibility, Tracking, and Control throughout the Reverse Logistics Supply Chain – Parts/Material – Labor – Data • Ensure availability of RL resources • Plan and Manage RL Events • Facilitate Optimization of Closed Loop Supply Chain Process • Interface and Integration with enterprise systems and databases: – Corporate – Customers – Suppliers Source: Blumberg Advisory Group
  • 5. Typical Reverse Logistics Process Flow Typical Reverse Logistics Process Flow For Electronic Products Source: Blumberg Advisory Group Manage/ Manage/ Coordinate Coordinate Transportation Transportation Receive Receive Identify Inspect Inspect Identify Issue Product && Determine Product Determine Issue Need For And And Need For RMA Validate Condition Validate Condition RMA Return Sort Sort Return RMA RMA Defective Good Determine Initiate && Determine Repair Determine Initiate Determine Low Test Test Corrective Complete Economic Corrective Complete Economic And And Action Repair Value to Action Repair Value to Diagnose Diagnose Beyond && Cost Cost Process Company Process Company Economic High Repair (BER) Determine Return Determine Return Market Liquidate To Market Liquidate To Value Stock Value Stock Produce Produce Recycle Report Report Record Database Record Database Scrap Critical Scrap Updated Critical Updated Data Data
  • 6. Basic and Advanced Functionality within the RLMS State of the Art Basic Advanced • Warranty and Claims • Recall Management • Returns Management • Field Service • Disposition and Asset Recovery • Critical / Spare Parts • Repair Center • eWaste and e-Recycling • Inventory and Warehouse • Regulatory and Compliance • Business Analytics & Reporting • Transportation • Customer Web Portal • Liquidation Source: Blumberg Advisory Group
  • 7. Key Benefits of RLMS • Cost reduction • Administration consolidation • Protected Income • Liability protection • Resource reservation • Time saving • Customer Experience Improvement
  • 8. Key Challenges • Disparate and fragmented systems managing various aspects of RL supply chain through-out the end-user’s organization • Components of RLMS feature functionality embedded in different systems • Needs and requirements vary by industry and market segment – Returns management – Aftermarket support • IT platform and databases differ between and among suppliers, customers, and providers • Status quo lends itself to: – Unique and complex requirements from company to company – Requirements for integration and interfaces among and between multiple applications to single, create end to end solution
  • 9. Solutions • Make versus Buy versus Outsource – Full or Semi-Customization – Add on modules – Full Scale Replacement • Types of Providers – Enterprise System Vendors – Point Solutions – 3PRL Providers with RLMS applications • Types of Applications – On Demand – On Premise
  • 10. Types of System Company use to Manage Reverse Logistics Operations Enterprise Resource Planning (ERP) 41% Customer Relationship Management (CRM) 26% Field Service Management System (FSMS) 17% Supply Chain Management (SCM) 22% Enterprise Returns Management (ERP) 11% Enterprise Reverse Logistics Management 9% Warranty Management System 26% Warehouse Management System 36% Customized specifically for Reverse Logistics 44% Other 10% Source: Blumberg Advisory Group
  • 11. Overall Satisfaction with existing RLMS Functionality Overall Satisfaction with existing RLMS Funcitonality 4% Not at All Satisfied 20% Not Very Satisfied 58% Somewhat Satisfied 17% Extremely Satisfied 0% 10% 20% 30% 40% 50% 60% Source: Blumberg Advisory Group
  • 12. Stakeholders Understanding Needs of Purchasing Or Upgrading Existing System Functionality 4% Not At All 30% Not Very Well 44% Somewhat Well 22% Extremely Well 0% 5% 10% 15% 20% 25% 30% 35% 40% 45% Source: Blumberg Advisory Group
  • 13. Preference for Single Source, end-to-end Solution Or an Integrated Best of Breed Solution 50% 50% Single source, end-to-end Integrated Best of Breed Source: Blumberg Advisory Group
  • 14. Anticipated Benefits From Implementation of a State of the Art RLMS Solutions ( Percent Improvement) Parameter Median Average Improved Customer Satisfaction/Experience 20.0 26.6 Improved Productivity of R.L. Personnel 20.0 26.6 Improved Service Quality /Less Defects 20.0 28.2 Improved Operating Efficiency 20.0 29.0 Improved Tracking of Data &Performance Metrics 30.0 39.6 Faster Turnaround Time 20.0 28.8 Improved Cash Flow 20.0 27.7 Less Manpower Needed 10.0 20.0 Improved Regulatory Compliance 15.0 23.4 Improved Service Utilization Levels 17.5 28.0 Reduced Costs as a Result of Better Planning 20.0 27.1 Reduced Costs for Processing Returns 20.0 27.7 Source: Blumberg Advisory Group
  • 15. Summary • Market Segmentation and strategic orientation of end-user determines requirements for specific RLMS functionality • Significant advancements in customer satisfaction and service productivity and efficiency can be achieved vis-à-vis implementation of state of the art RLMS solutions • Benefits of RLMS are measurable and quantifiable • Market Research validates need for end-to-end, fully integrated and/or best of breed solutions
  • 16. Q&A
  • 17. RLA - IT Committee Mission Statement: Provide education and awareness of IT solutions and trends, relating to the needs of the Reverse Logistics (RL) Process. Representation: Users, Vendors, Educators, and Consultants, with expertise relating to IT requirements and/or solutions pertaining to RL. Sub Committees: Created whenever there are interested participants. Each Sub Committee will be led by a member of the IT Committee. IT Committee Leadership: Chairperson and Co-Chair elected by the committee members annually Meetings: Conducted monthly by teleconference. Charter voted on annually
  • 18. Goals for 2009 • Create a framework of IT needs in the Reverse Logistics (RL) arena – Focus on multiple industries and matrix them against available IT solutions – Develop a tool to deliver this framework to RL professional • Develop relationships with Forward Logistics associations – Leverage standards and frameworks within the Forward Logistics industry – Correlate with Reverse Logistics IT framework • Develop a set of trends – To assists RL Vendors develop products – Focused to meet the future needs within RL processes • Utilize the media to promote RL IT Standards – i.e. RL Magazine, RL Newsletter and news releases into RL News Clippings • Leverage work from other RLA committees
  • 19. How Can I Get Involved? • Fill out interest form • Contact a Committee Member during the show • Email RLA and they will get us in touch with you Member Company IT Sub-Committee Email Anne Patterson FreeFlow Forward Logistics Anne_Patterson@Freeflow.com Tom Johnson Cisco Needs Framework tomjohn@cisco.com Leonard Schneeman DEX IT Trends, Needs Framework lschneeman@dex.com Clear Lisa Perry Orbit Needs Framework lisa.perry@clearorbit.com Global Reverse Larry Maye Logistics Needs Framework larry.maye@globalrevlog.com Needs Framework, Forward John Rinehart Intel Logistics john.e.rinehart@intel.com Ananth Chaganty ZSL Recruiting, IT Trends ananthc@zslinc.com Standards, Needs Framework, Paul Rupnow Andlor Forward Logistics paul@andlor.com Lee Sacco Oracle IT Trends lee.sacco@oracle.com