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Purchasing and Supply Chain Management
                         by W.C. Benton




  Chapter Eight
    Supplier Selection and
           Evaluation
Learning Objectives
1.To identify the qualifications a good supplier.
2.To learn about the key elements of the make-versus-buy

3.To identify appropriate supplier selection techniques.
4.To learn about supplier relationship management.
5.To identify potential disadvantages of single sourcing.
6.To analyze how to reduce the number of suppliers.
7.To learn about strategic supplier relationship management.
8.To understand how supplier evaluation is accomplished in a



                                                               8-2
Suppliers Must be Carefully Evaluated
• In today’s competitive environment, progressive
  firms must be able to produce quality products at
  reasonable prices. Product quality is a direct result of
  the production workforce and the suppliers.

• Buying firms select suppliers based on their
  capabilities, and not purely on the competitive
  process. The current trend in sourcing is to reduce
  the supplier base.

• In order to select suppliers who continually
  outperform the competition, suppliers must be
  carefully analyzed and evaluated.

                                                             8-3
A New Role for Purchasing
• Traditional purchasing professionals who act as little
  more than order placers are giving way to strategically
  involved analytical managers who control vital inputs
  to the production process.

• More and more power is being placed in the hands of
  professional purchasing managers because industry is
  beginning to realize the importance of defect-free parts
  and the value-added capabilities of suppliers.


                                                     8-4
Make Versus Buy
• The use of outsourcing has quickly become a competitive
  weapon for an increasing number of businesses.
• It is no easy task for management to decide to make lease or buy
  component parts and services.
• The decision to outsource has led to a need for strategic
  partnerships.




                                                                8-5
Key Make-or-buy Mistakes
• In most cases, businesses are not proficient at identifying their
  core capabilities . Buyers usually rationalize in-house decisions
  based on capacity capabilities.

• Buying organizations wait too late to assess the value of
  consultants or strategic partners.

• Buyers do not recognize that the product or service is
  approaching maturity.

• There are always new competitors with new technology
  attacking the market.

                                                               8-6
Key Make-or-Buy Success Factors
• Perform a realistic assessment of the capabilities and
  expertise of each member of the in-house team. If the
  core competencies exist, what happens if a key
  member leaves the team. Can the member be easily
  replaced?

• Evaluate alternative strategic partnership
  arrangements and select the appropriate partner.

• Share information with all functional areas and
  request their input.
                                                     8-7
The Make or Buy Decision
• When a firm has answered the make-or-buy question
  with a decision to buy , the question then becomes
  to whom to “delegate” this responsibility.

• Thus, the firm must select a supplier or suppliers for
  the part (s) in question.

• The buying firm must be highly skilled at
   (1) specifying product attributes,
   (2) forecasting expected requirements,
   (3) ensuring the right quality at a reasonable price.

                                                           8-8
Strategic Selection
• Each business unit and department should have a
  clear understanding of the strategy of the whole firm
  and have a departmental strategy that complements
  and aids the overall strategy execution of the firm.

• Purchasing, logistics, inventory management, and
  production control are all linked tightly together
  under the materials management umbrella.



                                                          8-9
Strategy and Outsourcing

• Since outsourcing is a delegation of
  responsibilities, it should be viewed as an
  extension of the OEM’s strategy.




                                                8-10
Supplier Relationship Management (SRM)


      • The supply chain management process is
        based on the idea of efficient resource
        coordination and teamwork.




                                           8-11
Supplier Relationship Management (SRM)
 Buyer and supplier relationships have become
  increasingly important for a number of reasons.

1. There is a trend toward specialization away from
   manufacturing an entire product and to more
   contract manufacturing and purchasing.

2. In some market segments, it is estimated that 80
   percent or more of total product revenue often
   passes directly to suppliers as payment for labor,
   materials, and equipment.
                                                        8-12
Supplier Relationship Management (SRM)

3. This significant transfer of value downstream
   emphasizes the importance and significance of supply
   chain relationship management.

4. For any buying organization to stay competitive in
   today’s aggressive market sectors, it is essential that
   they maintain strong relationships with their best
   contract manufacturers and suppliers.



                                                             8-13
Supplier Relationship Management (SRM)

5. Buying firms experience a great deal of pressure from
   customers and competitors to keep their edge and
   stay in business by reducing costs, improving product,
   improving service quality and enacting continuous
   improvement.

6. With the decreasing number of suppliers used by
   buying firms, it is more important than ever to
   maintain strong buyer-supplier relationships.

                                                       8-14
Four Pure Supply Management Relationships

 • One model that explains supply chain relationship
   management includes four behavioral dimensions—
   the four Cs:

     1. counterproductive (lose-lose)

     2. competitive (win-lose),

     3. cooperative (win-win),

     4. collaborative (win-win) relationships.    8-15
Counterproductive Relationships
• Counterproductive relationships are those in which
  each organization (buying and supplying) is so
  focused on getting what is best for it that each puts
  the other at a disadvantage.

• This type of relationship is undesirable because:
   – it does not promote a positive rapport between buying
     and supplying firms involved and
   – neither organization achieves its goals.

• Counterproductive buyer-supplier relationships are
  not recommended.
                                                             8-16
Transactional Relationships
• Transactional or competitive relationships are those
  relationships in which both buying and supplying
  firms strive to get the very best arrangement
  possible in their negotiations and fail to see the
  benefits of both organizations obtaining their goals
  and objectives.

• In transactional relationships, the buying and
  supplying firms will stop at nothing to make sure that
  they come out on top and do not care about the
  other organization’s well-being.

                                                           8-17
Transactional Relationships
• A competitive relationship is almost required with
  transactional/tier-three suppliers and assumes that
  the buying firm can lower prices to help keep its
  competitive edge in the market.

• It does not matter if the relationship is not strong
  enough to last because by definition, transactional
  suppliers can be easily replaced at any time.



                                                         8-18
Cooperative Relationships
• Cooperative relationships recognize the potential
  value of both organizations getting what they
  want and maximize the potential of having a
  long-term relationship.
• Although it is a strong relationship, a cooperative
  alliance lacks the teamwork that is needed
  between the various buying and supplying firms
  in order to optimize the benefits for all of the
  members of the supply chain.

                                                        8-19
Cooperative Relationships

• Cooperative relationships are commonly found
  within a buying organization’s preferred/tier-
  two service providers and suppliers list.




                                             8-20
Collaborative Relationships
• Collaboration or collaborative relationships, usually
  found with the buying firm’s strategic/tier-one
  suppliers, include the team component that is
  missing in a cooperative relationship.

• In collaboration, the two organizations truly realize
  the benefits of working together to optimize
  outcomes for both organizations.

• The two firms work together to develop a strategy to
  deliver a high-quality product or service on time and
  under budget.
                                                          8-21
Supplier Relationship
          Management Programs
• Many large buying firms are implementing supplier
  relationship management programs in their business
  plans to ensure that they maintain their competitive
  edge.

• Most supplier relationship management programs
  begin with some sort of ranking or categorization of
  potential suppliers.


                                                   8-22
SRM Programs
• Once the system is developed, it then forces the
  various functions in the buying firm to evaluate
  which suppliers truly add value.

• The rankings are aggregated to enable a ranking of
  all suppliers.

• The company will then categorize the suppliers into
  one of three categories:
     1. strategic,
     2. preferred, or
     3. transactional.
                                                        8-23
Three Categories of Suppliers
1. Strategic suppliers are those that are most
   important to the buying firm. They supply the
   buying firm with essential materials and
   capabilities that are not easily replaced.

2. Preferred suppliers are those that are important to
   the buying firm, but alternative suppliers could be
   found with some effort.

3. Transactional suppliers are those that can be easily
   replaced in a short time.
                                                          8-25
Performance-based Evaluations

• Performance-based evaluations assess the
  company after its product or service has been
  delivered.




                                             8-26
Criteria for Supplier Evaluation
• There are two main categories of supplier evaluations:
  process-based evaluations and performance-based
  evaluations.

• The process-based evaluation is an assessment of the
  supplier’s production or service process. Performance-
  based evaluations are based on objective measures of
  performance.

• Typically, the buyer will conduct an audit at the
  supplier’s site to assess the level of capability in the
  supplier’s systems.
                                                         8-27
Criteria for Supplier Evaluation
• In addition, large buying organizations increasingly
  are demanding that their suppliers become certified
  through third-party organizations, such as ISO 9001-
  2008 certification or Malcolm Baldrige National
  Quality Awards.




                                                         8-28
Three Common Supplier Performance
        Based Evaluation Systems
• The three general types of supplier evaluation
  systems in use today are:
   – the categorical method,

   – the cost-ratio method, and

   – the linear averaging method.

• In general, the guiding factors in determining which
  system is best are ease of implementation and
  overall reliability of the system.

• It must be pointed out the interpretation of the
  results from any of these three systems is a matter of
  the buyer’s judgment.                                    8-29
Categorical Method
• The categorical method involves categorizing each supplier’s
  performance in specific areas defined by a list of relevant
  performance variables.

• The buyer develops a list of performance factors for each
  supplier and keeps track of each area by assigning a “grade” in
  simple terms, such as “good,” “neutral,” and “unsatisfactory.”

• At frequent meetings between the buying organization and
  the supplier, the buyer will then inform the supplier of its
  performance.




                                                                    8-30
Cost-Ratio Method
• The cost-ratio method evaluates supplier performance by using
  standard cost analysis.

• The total cost of each purchase is calculated as its selling price
  plus the buyer’s internal operating costs associated with the
  quality, delivery, and service elements of the purchase.

• Calculations involve a four-step approach

• A hybrid of the cost-ratio method is the “total cost-of-
  ownership rating,” developed by the director of corporate
  purchasing of Sun Microsystems.


                                                                       8-31
Cost-Ratio Method
• It includes five performance factors: quality (maximum of 30
  points), delivery (25), technology (20), price (15), and service
  (10). A perfect supplier would receive a score of 1.00.
• This is calculated by deducting the amount of points received
  (100 if perfect) from 100, dividing by 100, and adding 1.
• The idea is to give a simple numeric rating to the so-called
  hidden cost of ownership—the additional product-lifetime
  cost to Sun.
• A score of 1.20, for instance, means that for every dollar Sun
  spends with that supplier, it spends another 20 cents on
  everything from line downtime to added service costs.

                                                                     8-32
Linear Averaging
• The linear averaging method is probably the most
  commonly used evaluation method.

• Specific quantitative performance factors are used to
  evaluate supplier performance.

• The most commonly used factors in goods purchases
  are quality, service (delivery), and price, although
  any one of the factors named may be given more
  weight than the others.
                                                          8-33
Linear Averaging Method
1. The first step is to assign appropriate weights to each
   performance factor, such that the total weights of each
   factor add up to 100.

   • For example, quality might be assigned a weight of 50, service
     a weight of 35, and price a weight of 15.

   • The assignment of these weights is a matter of judgment and
     top management preferences.

   • The weights are subsequently used as multipliers for individual
     ratings on each of the three performance factors.
                                                                 8-34
Example




          8-35
Strategic Supplier
        Relationship Management
• For each strategic supplier, a key contact within the
  buying firm must be established to ensure that the
  relationship is being properly managed.

• This person is the individual within the buying that
  others in the buying organization should contact for
  information about specific strategic suppliers.




                                                    8-36
Strategic Supplier
         Relationship Management
• Relationships with strategic suppliers need to be
  closely managed. One way to keep up on supplier
  relationships is for a buying organization is to compile
  supplier profiles for each strategic supplier.

• These profiles should include items such as key
  management contacts, a company overview, SWOT
  analysis, Porter’s five key financial figures, information
  on current contracts, “owners” of the relationship
  within the firm, and an organizational chart.

                                                      8-37
The Strategic Supplier Performance
          Review Process
 • A performance review is a set of expectations and
   measurements for controlling long-term relationships
   with existing strategic suppliers.

 • It includes consistent measurements for establishing
   positive relationships with new suppliers and
   evaluating current performance of existing strategic
   suppliers according to the expectations of the buying
   firm.

                                                    8-38
The Strategic Supplier
  Performance Review Process
• The review process must have a standard template that
  is used as a guideline for informing a customized review
  process with criteria specific to each strategic supplier.

• The performance review template should include a
  personal meeting with the functional manager.




                                                       8-39
Review Categories
• The buying firm should have various review
  categories that are used in order to fully assess
  their strategic suppliers.

• Quality is a very important review category.

• Customer service should be expected to be
  proactive and flexible, and delivery performance
  needs to be optimized.
                                                 8-40
Review Categories
• The most important attributes should be:
  * high quality and
  * on-time delivery.

• Technology and innovation are also important
  in order to stay ahead of or at pace with
  competition and help keep the buying firm at
  the top of their field.

                                                 8-41
Strategic Suppliers

• It is necessary for the buying firm to have strategic
  suppliers who are open about their total costs.

• Cost reduction and continuous process improvement
  are necessary in order to keep costs down and create
  trust with strategic suppliers.




                                                     8-42
Single versus Multiple Sources
•    Much debate has taken place concerning the
     number of suppliers a firm should use.
    1. One side of the debate is the multiple-sources side.
       This involves the use of two or more suppliers.

    2. The other side of the debate is the single-source
       policy, in which only one supplier is used to supply a
       particular part.



                                                                8-43
Advantages of Multiple Sourcing
• The main arguments for multiple sourcing are competition
  and assured supply.
   – It is commonly believed that competition between suppliers for a
     similar part will drive costs lower as suppliers compete against each
     other for more of the OEM’s business.

• This sense of competition is in the very root of American
  thought as competition is the basis for capitalism and is the
  backbone of Western economic theory.

• Multiple sources also can guarantee an undisrupted supply
  of parts.
   – If something should go wrong with one supplier, such as a strike or a
     major breakdown or natural disaster, the other supplier (s) can pick up
     the slack to deliver all the needed parts without a disruption.
                                                                      8-44
Advantages of Single Sourcing
• The major arguments in favor of single sourcing are
  that with the certainty of large volumes that the
  supplier can enjoy lower costs per unit and increased
  cooperation and communication to produce win-win
  relationships between buyer and seller.

• Naming a certain supplier as the single source and
  providing it with a long-term contract (three to five
  years) greatly reduces the uncertainty that the
  supplier will lose business to another competitor.

                                                     8-45
Advantages of Single Sourcing
• With this contract guarantee, the supplier is more willing
  to invest in new equipment, or change its
  business/operating methods to accommodate the buyer.

• Single sources should be able to provide lower costs per
  unit compared to multiple sources by reducing the
  duplication of operations in areas such as setup.

• Spreading fixed costs across a larger volume should also
  result in an accelerated learning curve.


                                                               8-46
Cross-Sourcing
• Cross-sourcing works this way. If supplier A can produce
  parts 1, 2, 3, 4, and 5 and so can supplier B, the
  advantages of both single and multiple sourcing can be
  achieved if supplier A produces all of parts 1, 3, and 5
  and supplier B produces all of 2 and 4. If anything would
  happen to supplier A, supplier B can pick up the slack as
  it has the capability to produce 1, 3, and 5 as well.

• In sum, neither supplier suffers because overall volume
  remains the same. The reverse also can be done if a
  buyer wants to increase competition among the
  suppliers.


                                                              8-47
Supplier Reduction
• Regardless of one’s final analysis of the single/multiple
  debate, it is recommended to reduce the supply base.

• If the perceived benefits outweigh the risks, and after careful
  analysis of both short-term and long-term needs, a single
  source may be appropriate.

• However, for operations that would be financially damaged
  when a supply stoppage occurs, then the use or development
  of a second source is wise.

• Assume that it is desirable to reduce the number of suppliers.
  The question now is which one (s)? The grade and hurdle
  methods are used to guide the supplier reduction analysis.

                                                                    8-48
Grade
• “Grade” methods are those that are based on a score or grade
  given to the supplier by the buyer for some attribute.

• The most common attributes are quality, price, and delivery.

• The supplier’s performances in the past are kept on record and
  the suppliers receive a “report card” as to how well they are
  doing compared to other suppliers.

• Many additional attributes an be added to the most common
  three such as frequency of delivery, but the method remains
  the same—for each attribute and purchase transaction, the
  supplier is given a grade.

                                                           8-49
Hurdle
• The second group of methods used to reduce the
  number of suppliers a firm uses is what I have termed
  “hurdle” methods.

• In this type of situation, suppliers are required to
  “jump” over higher and higher hurdles to win the
  buyer’s business.

• Usually this is done through some sort of supplier
  certification program.

                                                         8-50
Certification
• Supplier certification programs are very useful tools to
  evaluate the quality capabilities of a supplier.

• Since quality is one of the biggest concerns to many
  OEMs, this is a good way to control supplied part
  quality.

• Basically, certification involves the setting of criteria
  regarding quality levels as demonstrated through the
  use of SPC and such things as process capability studies
  of a supplier’s equipment, record-keeping abilities, and
  so forth.
                                                      8-51
Designing Certification Programs
• When designing a certification program, careful
  attention should be paid to the selection of criteria.

• Good certification should include issues regarding
  equipment capability, quality assurance, financial
  health of the supplier, production scheduling
  methods, value analysis abilities, and cost accounting
  methods.



                                                           8-52
Industry Examples
• Consider the apparel, chemical, electronics, and
  construction industries.

• A supplier with the lowest per-unit price may not have the
  best quality or delivery rating of various suppliers.

• The particular selection strategy may be acceptable in the
  apparel industry, where the highest emphasis is placed on
  price or price markup, but would be unacceptable in the
  chemical industry, where the highest priority is purity of the
  chemicals (i.e., quality).

• Each industry must analyze the various associated criteria
  trade-offs when selecting a supplier.                        8-53
Apparel Industry
• Organizational buying can be broken down into two
  categories: retail buying and industrial buying.

• There are distinct differences between retail and
  industrial buying.

• The most important distinction is that the retail buyer is
  unique in serving as both a purchasing agent and
  marketing manager.

• Successful retail buying depends on the ability to select
  suppliers who meet the perceived needs and wants of
  the firm and its customers.                             8-54
Chemical Industry
• Industrial buying in the chemical industry mostly deals with
  buying bulk chemicals for chemical production and synthesis.

• Overall, in ranking which criterion is considered most
  important in supplier selection, quality was number one.
  Reliability and dependability of the delivery ranked second,
  while price considerations ranked third.

• Purchasing managers send requests for quotes (RFQs) to
  prequalified suppliers.

• Maintaining quality is by far the most important competitive
  advantage of companies in the chemical industry.


                                                                 8-55
Electronics Industry
• Industrial buying within the electronics industry is extremely
  competitive.

• Some companies place higher emphasis on pricing and
  delivery. The companies also varied in their methods of
  purchasing.

• For example, Dynalab prefers to deal with a single source,
  while Tandy uses many suppliers to meet their needs.

• Supplier selection at Tandy Corporation is based solely on
  price. When Tandy sends out an RFQ, suppliers that lack a
  good reputation are ignored.

• Thus, the quality of the supplier chosen to bid is assumed to
  be high.                                                         8-56
Construction Industry
• In the construction industry, material quality, delivery
  dependability, and price appear to be the most critical criteria.
• However, the degree of importance that various construction
  firms place on the four criteria varies.
• The supplier selection process begins by choosing potential
  suppliers for each material type needed for a specific project.
• The selection process is usually based solely on past
  performance.
• Once a pool of potential sources is formed, RFQs are sent out,
  negotiations are conducted, and specific suppliers are selected.

                                                              8-57
Supplier Evaluations
• As firms increasingly emphasize cooperative
  relationships with critical suppliers, executives of buyer
  firms are using supplier evaluations to ensure that their
  per-formance objectives are met.

• Supplier evaluations, one type of supplier develop-
  ment program (SDP), are an attempt to meet current
  and future business needs by improving supplier
  performance and capabilities.


                                                      8-58

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SUPPLIER SELECTION AND EVALUATION

  • 1. Purchasing and Supply Chain Management by W.C. Benton Chapter Eight Supplier Selection and Evaluation
  • 2. Learning Objectives 1.To identify the qualifications a good supplier. 2.To learn about the key elements of the make-versus-buy 3.To identify appropriate supplier selection techniques. 4.To learn about supplier relationship management. 5.To identify potential disadvantages of single sourcing. 6.To analyze how to reduce the number of suppliers. 7.To learn about strategic supplier relationship management. 8.To understand how supplier evaluation is accomplished in a 8-2
  • 3. Suppliers Must be Carefully Evaluated • In today’s competitive environment, progressive firms must be able to produce quality products at reasonable prices. Product quality is a direct result of the production workforce and the suppliers. • Buying firms select suppliers based on their capabilities, and not purely on the competitive process. The current trend in sourcing is to reduce the supplier base. • In order to select suppliers who continually outperform the competition, suppliers must be carefully analyzed and evaluated. 8-3
  • 4. A New Role for Purchasing • Traditional purchasing professionals who act as little more than order placers are giving way to strategically involved analytical managers who control vital inputs to the production process. • More and more power is being placed in the hands of professional purchasing managers because industry is beginning to realize the importance of defect-free parts and the value-added capabilities of suppliers. 8-4
  • 5. Make Versus Buy • The use of outsourcing has quickly become a competitive weapon for an increasing number of businesses. • It is no easy task for management to decide to make lease or buy component parts and services. • The decision to outsource has led to a need for strategic partnerships. 8-5
  • 6. Key Make-or-buy Mistakes • In most cases, businesses are not proficient at identifying their core capabilities . Buyers usually rationalize in-house decisions based on capacity capabilities. • Buying organizations wait too late to assess the value of consultants or strategic partners. • Buyers do not recognize that the product or service is approaching maturity. • There are always new competitors with new technology attacking the market. 8-6
  • 7. Key Make-or-Buy Success Factors • Perform a realistic assessment of the capabilities and expertise of each member of the in-house team. If the core competencies exist, what happens if a key member leaves the team. Can the member be easily replaced? • Evaluate alternative strategic partnership arrangements and select the appropriate partner. • Share information with all functional areas and request their input. 8-7
  • 8. The Make or Buy Decision • When a firm has answered the make-or-buy question with a decision to buy , the question then becomes to whom to “delegate” this responsibility. • Thus, the firm must select a supplier or suppliers for the part (s) in question. • The buying firm must be highly skilled at (1) specifying product attributes, (2) forecasting expected requirements, (3) ensuring the right quality at a reasonable price. 8-8
  • 9. Strategic Selection • Each business unit and department should have a clear understanding of the strategy of the whole firm and have a departmental strategy that complements and aids the overall strategy execution of the firm. • Purchasing, logistics, inventory management, and production control are all linked tightly together under the materials management umbrella. 8-9
  • 10. Strategy and Outsourcing • Since outsourcing is a delegation of responsibilities, it should be viewed as an extension of the OEM’s strategy. 8-10
  • 11. Supplier Relationship Management (SRM) • The supply chain management process is based on the idea of efficient resource coordination and teamwork. 8-11
  • 12. Supplier Relationship Management (SRM)  Buyer and supplier relationships have become increasingly important for a number of reasons. 1. There is a trend toward specialization away from manufacturing an entire product and to more contract manufacturing and purchasing. 2. In some market segments, it is estimated that 80 percent or more of total product revenue often passes directly to suppliers as payment for labor, materials, and equipment. 8-12
  • 13. Supplier Relationship Management (SRM) 3. This significant transfer of value downstream emphasizes the importance and significance of supply chain relationship management. 4. For any buying organization to stay competitive in today’s aggressive market sectors, it is essential that they maintain strong relationships with their best contract manufacturers and suppliers. 8-13
  • 14. Supplier Relationship Management (SRM) 5. Buying firms experience a great deal of pressure from customers and competitors to keep their edge and stay in business by reducing costs, improving product, improving service quality and enacting continuous improvement. 6. With the decreasing number of suppliers used by buying firms, it is more important than ever to maintain strong buyer-supplier relationships. 8-14
  • 15. Four Pure Supply Management Relationships • One model that explains supply chain relationship management includes four behavioral dimensions— the four Cs: 1. counterproductive (lose-lose) 2. competitive (win-lose), 3. cooperative (win-win), 4. collaborative (win-win) relationships. 8-15
  • 16. Counterproductive Relationships • Counterproductive relationships are those in which each organization (buying and supplying) is so focused on getting what is best for it that each puts the other at a disadvantage. • This type of relationship is undesirable because: – it does not promote a positive rapport between buying and supplying firms involved and – neither organization achieves its goals. • Counterproductive buyer-supplier relationships are not recommended. 8-16
  • 17. Transactional Relationships • Transactional or competitive relationships are those relationships in which both buying and supplying firms strive to get the very best arrangement possible in their negotiations and fail to see the benefits of both organizations obtaining their goals and objectives. • In transactional relationships, the buying and supplying firms will stop at nothing to make sure that they come out on top and do not care about the other organization’s well-being. 8-17
  • 18. Transactional Relationships • A competitive relationship is almost required with transactional/tier-three suppliers and assumes that the buying firm can lower prices to help keep its competitive edge in the market. • It does not matter if the relationship is not strong enough to last because by definition, transactional suppliers can be easily replaced at any time. 8-18
  • 19. Cooperative Relationships • Cooperative relationships recognize the potential value of both organizations getting what they want and maximize the potential of having a long-term relationship. • Although it is a strong relationship, a cooperative alliance lacks the teamwork that is needed between the various buying and supplying firms in order to optimize the benefits for all of the members of the supply chain. 8-19
  • 20. Cooperative Relationships • Cooperative relationships are commonly found within a buying organization’s preferred/tier- two service providers and suppliers list. 8-20
  • 21. Collaborative Relationships • Collaboration or collaborative relationships, usually found with the buying firm’s strategic/tier-one suppliers, include the team component that is missing in a cooperative relationship. • In collaboration, the two organizations truly realize the benefits of working together to optimize outcomes for both organizations. • The two firms work together to develop a strategy to deliver a high-quality product or service on time and under budget. 8-21
  • 22. Supplier Relationship Management Programs • Many large buying firms are implementing supplier relationship management programs in their business plans to ensure that they maintain their competitive edge. • Most supplier relationship management programs begin with some sort of ranking or categorization of potential suppliers. 8-22
  • 23. SRM Programs • Once the system is developed, it then forces the various functions in the buying firm to evaluate which suppliers truly add value. • The rankings are aggregated to enable a ranking of all suppliers. • The company will then categorize the suppliers into one of three categories: 1. strategic, 2. preferred, or 3. transactional. 8-23
  • 24.
  • 25. Three Categories of Suppliers 1. Strategic suppliers are those that are most important to the buying firm. They supply the buying firm with essential materials and capabilities that are not easily replaced. 2. Preferred suppliers are those that are important to the buying firm, but alternative suppliers could be found with some effort. 3. Transactional suppliers are those that can be easily replaced in a short time. 8-25
  • 26. Performance-based Evaluations • Performance-based evaluations assess the company after its product or service has been delivered. 8-26
  • 27. Criteria for Supplier Evaluation • There are two main categories of supplier evaluations: process-based evaluations and performance-based evaluations. • The process-based evaluation is an assessment of the supplier’s production or service process. Performance- based evaluations are based on objective measures of performance. • Typically, the buyer will conduct an audit at the supplier’s site to assess the level of capability in the supplier’s systems. 8-27
  • 28. Criteria for Supplier Evaluation • In addition, large buying organizations increasingly are demanding that their suppliers become certified through third-party organizations, such as ISO 9001- 2008 certification or Malcolm Baldrige National Quality Awards. 8-28
  • 29. Three Common Supplier Performance Based Evaluation Systems • The three general types of supplier evaluation systems in use today are: – the categorical method, – the cost-ratio method, and – the linear averaging method. • In general, the guiding factors in determining which system is best are ease of implementation and overall reliability of the system. • It must be pointed out the interpretation of the results from any of these three systems is a matter of the buyer’s judgment. 8-29
  • 30. Categorical Method • The categorical method involves categorizing each supplier’s performance in specific areas defined by a list of relevant performance variables. • The buyer develops a list of performance factors for each supplier and keeps track of each area by assigning a “grade” in simple terms, such as “good,” “neutral,” and “unsatisfactory.” • At frequent meetings between the buying organization and the supplier, the buyer will then inform the supplier of its performance. 8-30
  • 31. Cost-Ratio Method • The cost-ratio method evaluates supplier performance by using standard cost analysis. • The total cost of each purchase is calculated as its selling price plus the buyer’s internal operating costs associated with the quality, delivery, and service elements of the purchase. • Calculations involve a four-step approach • A hybrid of the cost-ratio method is the “total cost-of- ownership rating,” developed by the director of corporate purchasing of Sun Microsystems. 8-31
  • 32. Cost-Ratio Method • It includes five performance factors: quality (maximum of 30 points), delivery (25), technology (20), price (15), and service (10). A perfect supplier would receive a score of 1.00. • This is calculated by deducting the amount of points received (100 if perfect) from 100, dividing by 100, and adding 1. • The idea is to give a simple numeric rating to the so-called hidden cost of ownership—the additional product-lifetime cost to Sun. • A score of 1.20, for instance, means that for every dollar Sun spends with that supplier, it spends another 20 cents on everything from line downtime to added service costs. 8-32
  • 33. Linear Averaging • The linear averaging method is probably the most commonly used evaluation method. • Specific quantitative performance factors are used to evaluate supplier performance. • The most commonly used factors in goods purchases are quality, service (delivery), and price, although any one of the factors named may be given more weight than the others. 8-33
  • 34. Linear Averaging Method 1. The first step is to assign appropriate weights to each performance factor, such that the total weights of each factor add up to 100. • For example, quality might be assigned a weight of 50, service a weight of 35, and price a weight of 15. • The assignment of these weights is a matter of judgment and top management preferences. • The weights are subsequently used as multipliers for individual ratings on each of the three performance factors. 8-34
  • 35. Example 8-35
  • 36. Strategic Supplier Relationship Management • For each strategic supplier, a key contact within the buying firm must be established to ensure that the relationship is being properly managed. • This person is the individual within the buying that others in the buying organization should contact for information about specific strategic suppliers. 8-36
  • 37. Strategic Supplier Relationship Management • Relationships with strategic suppliers need to be closely managed. One way to keep up on supplier relationships is for a buying organization is to compile supplier profiles for each strategic supplier. • These profiles should include items such as key management contacts, a company overview, SWOT analysis, Porter’s five key financial figures, information on current contracts, “owners” of the relationship within the firm, and an organizational chart. 8-37
  • 38. The Strategic Supplier Performance Review Process • A performance review is a set of expectations and measurements for controlling long-term relationships with existing strategic suppliers. • It includes consistent measurements for establishing positive relationships with new suppliers and evaluating current performance of existing strategic suppliers according to the expectations of the buying firm. 8-38
  • 39. The Strategic Supplier Performance Review Process • The review process must have a standard template that is used as a guideline for informing a customized review process with criteria specific to each strategic supplier. • The performance review template should include a personal meeting with the functional manager. 8-39
  • 40. Review Categories • The buying firm should have various review categories that are used in order to fully assess their strategic suppliers. • Quality is a very important review category. • Customer service should be expected to be proactive and flexible, and delivery performance needs to be optimized. 8-40
  • 41. Review Categories • The most important attributes should be: * high quality and * on-time delivery. • Technology and innovation are also important in order to stay ahead of or at pace with competition and help keep the buying firm at the top of their field. 8-41
  • 42. Strategic Suppliers • It is necessary for the buying firm to have strategic suppliers who are open about their total costs. • Cost reduction and continuous process improvement are necessary in order to keep costs down and create trust with strategic suppliers. 8-42
  • 43. Single versus Multiple Sources • Much debate has taken place concerning the number of suppliers a firm should use. 1. One side of the debate is the multiple-sources side. This involves the use of two or more suppliers. 2. The other side of the debate is the single-source policy, in which only one supplier is used to supply a particular part. 8-43
  • 44. Advantages of Multiple Sourcing • The main arguments for multiple sourcing are competition and assured supply. – It is commonly believed that competition between suppliers for a similar part will drive costs lower as suppliers compete against each other for more of the OEM’s business. • This sense of competition is in the very root of American thought as competition is the basis for capitalism and is the backbone of Western economic theory. • Multiple sources also can guarantee an undisrupted supply of parts. – If something should go wrong with one supplier, such as a strike or a major breakdown or natural disaster, the other supplier (s) can pick up the slack to deliver all the needed parts without a disruption. 8-44
  • 45. Advantages of Single Sourcing • The major arguments in favor of single sourcing are that with the certainty of large volumes that the supplier can enjoy lower costs per unit and increased cooperation and communication to produce win-win relationships between buyer and seller. • Naming a certain supplier as the single source and providing it with a long-term contract (three to five years) greatly reduces the uncertainty that the supplier will lose business to another competitor. 8-45
  • 46. Advantages of Single Sourcing • With this contract guarantee, the supplier is more willing to invest in new equipment, or change its business/operating methods to accommodate the buyer. • Single sources should be able to provide lower costs per unit compared to multiple sources by reducing the duplication of operations in areas such as setup. • Spreading fixed costs across a larger volume should also result in an accelerated learning curve. 8-46
  • 47. Cross-Sourcing • Cross-sourcing works this way. If supplier A can produce parts 1, 2, 3, 4, and 5 and so can supplier B, the advantages of both single and multiple sourcing can be achieved if supplier A produces all of parts 1, 3, and 5 and supplier B produces all of 2 and 4. If anything would happen to supplier A, supplier B can pick up the slack as it has the capability to produce 1, 3, and 5 as well. • In sum, neither supplier suffers because overall volume remains the same. The reverse also can be done if a buyer wants to increase competition among the suppliers. 8-47
  • 48. Supplier Reduction • Regardless of one’s final analysis of the single/multiple debate, it is recommended to reduce the supply base. • If the perceived benefits outweigh the risks, and after careful analysis of both short-term and long-term needs, a single source may be appropriate. • However, for operations that would be financially damaged when a supply stoppage occurs, then the use or development of a second source is wise. • Assume that it is desirable to reduce the number of suppliers. The question now is which one (s)? The grade and hurdle methods are used to guide the supplier reduction analysis. 8-48
  • 49. Grade • “Grade” methods are those that are based on a score or grade given to the supplier by the buyer for some attribute. • The most common attributes are quality, price, and delivery. • The supplier’s performances in the past are kept on record and the suppliers receive a “report card” as to how well they are doing compared to other suppliers. • Many additional attributes an be added to the most common three such as frequency of delivery, but the method remains the same—for each attribute and purchase transaction, the supplier is given a grade. 8-49
  • 50. Hurdle • The second group of methods used to reduce the number of suppliers a firm uses is what I have termed “hurdle” methods. • In this type of situation, suppliers are required to “jump” over higher and higher hurdles to win the buyer’s business. • Usually this is done through some sort of supplier certification program. 8-50
  • 51. Certification • Supplier certification programs are very useful tools to evaluate the quality capabilities of a supplier. • Since quality is one of the biggest concerns to many OEMs, this is a good way to control supplied part quality. • Basically, certification involves the setting of criteria regarding quality levels as demonstrated through the use of SPC and such things as process capability studies of a supplier’s equipment, record-keeping abilities, and so forth. 8-51
  • 52. Designing Certification Programs • When designing a certification program, careful attention should be paid to the selection of criteria. • Good certification should include issues regarding equipment capability, quality assurance, financial health of the supplier, production scheduling methods, value analysis abilities, and cost accounting methods. 8-52
  • 53. Industry Examples • Consider the apparel, chemical, electronics, and construction industries. • A supplier with the lowest per-unit price may not have the best quality or delivery rating of various suppliers. • The particular selection strategy may be acceptable in the apparel industry, where the highest emphasis is placed on price or price markup, but would be unacceptable in the chemical industry, where the highest priority is purity of the chemicals (i.e., quality). • Each industry must analyze the various associated criteria trade-offs when selecting a supplier. 8-53
  • 54. Apparel Industry • Organizational buying can be broken down into two categories: retail buying and industrial buying. • There are distinct differences between retail and industrial buying. • The most important distinction is that the retail buyer is unique in serving as both a purchasing agent and marketing manager. • Successful retail buying depends on the ability to select suppliers who meet the perceived needs and wants of the firm and its customers. 8-54
  • 55. Chemical Industry • Industrial buying in the chemical industry mostly deals with buying bulk chemicals for chemical production and synthesis. • Overall, in ranking which criterion is considered most important in supplier selection, quality was number one. Reliability and dependability of the delivery ranked second, while price considerations ranked third. • Purchasing managers send requests for quotes (RFQs) to prequalified suppliers. • Maintaining quality is by far the most important competitive advantage of companies in the chemical industry. 8-55
  • 56. Electronics Industry • Industrial buying within the electronics industry is extremely competitive. • Some companies place higher emphasis on pricing and delivery. The companies also varied in their methods of purchasing. • For example, Dynalab prefers to deal with a single source, while Tandy uses many suppliers to meet their needs. • Supplier selection at Tandy Corporation is based solely on price. When Tandy sends out an RFQ, suppliers that lack a good reputation are ignored. • Thus, the quality of the supplier chosen to bid is assumed to be high. 8-56
  • 57. Construction Industry • In the construction industry, material quality, delivery dependability, and price appear to be the most critical criteria. • However, the degree of importance that various construction firms place on the four criteria varies. • The supplier selection process begins by choosing potential suppliers for each material type needed for a specific project. • The selection process is usually based solely on past performance. • Once a pool of potential sources is formed, RFQs are sent out, negotiations are conducted, and specific suppliers are selected. 8-57
  • 58. Supplier Evaluations • As firms increasingly emphasize cooperative relationships with critical suppliers, executives of buyer firms are using supplier evaluations to ensure that their per-formance objectives are met. • Supplier evaluations, one type of supplier develop- ment program (SDP), are an attempt to meet current and future business needs by improving supplier performance and capabilities. 8-58