The document discusses different types of transducers. It defines a transducer as a device that converts one form of energy or information to another. There are several classifications of transducers discussed, including mechanical vs electrical transducers, primary vs secondary transducers, active vs passive transducers, and analog vs digital transducers. Common examples of transducers mentioned include thermometers, microphones, and strain gauges. The document provides detailed information on different types of electrical transducers.
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We provide you Project Temperature Sensors – Types.You can choose the best of your choice and interest from the list of topics we suggested. All new project ideas that are appearing focuses to improve the knowledge of Engineering students.
https://www.elprocus.com
Visit our page to get more ideas on Project Report Format for Final Year Engineering Students these ideas developed by professionals.
Elprocus provides free verified electronic projects kits around the world with abstracts, circuit diagrams, and free electronic software. We provide guidance manual for Do It Yourself Kits (DIY) with the modules at best price along with free shipping.
This Presentation can be used by the Students of Engineering who Deals with the Subject INDUSTRIAL INSTRUMENTATION and use it for Refrence (Anyways you Guys will Copy Paste or Download it) ;)
LINEAR POTENTIOMETER Potentiometers are electrical devices which are a form of variable resistance.
It consists of a sliding contact which moves over the length of a resistance element. This sliding contact connects to a plunger, which links to the object whose displacement is to be measured.
Referring to the electrical circuit shown here, An input voltage Xt is applied across the whole resistance element, at points A and C. The output voltage, Xi , is measured between the sliding contact at point B and the end of the resistance element at point C. A linear relationship exists between the input voltage Xt, output voltage Xi and the distance BC.
ANGULAR POTENTIOMETER Rotary or angular potentiometers measure angular displacement .
CONTENTS
Measurements
Significance of Measurement system
Fundamental methods of Measurement
The generalized measurement system
Definitions & basic concepts
Errors in Measurements
Sources of errors
Accuracy Precision
Resolution
Linearity
Hysteresis
Impedance loading
Introduction to Transducers
Classification of transducers
Capacitive
Inductive
Resistive
Electromagnetic
Piezoelectric
Photoconductive
Photovoltaic
Here in this presentation we will discussing about Inductive Transducer and its working principle, a brief classification of Inductive Transducer and derivation of transducer applications
The transducer whose resistance varies because of the environmental effects such type of transducer is known as the resistive transducer. The change in resistance is measured by the ac or dc measuring devices. The resistive transducer is used for measuring the physical quantities like temperature, displacement, vibration etc.
The measurement of the physical quantity is quite difficult. The resistive transducer converts the physical quantities into variable resistance which is easily measured by the meters. The process of variation in resistance is widely used in the industrial applications.
The resistive transducer can work both as the primary as well as the secondary transducer. The primary transducer changes the physical quantities into a mechanical signal, and secondary transducer directly transforms it into an electrical signal.
Working Principle of Resistive Transducer
The resistive transducer element works on the principle that the resistance of the element is directly proportional to the length of the conductor and inversely proportional to the area of the conductor. equation-1
Where R – resistance in ohms.
A – cross-section area of the conductor in meter square.
L – Length of the conductor in meter square.
ρ – the resistivity of the conductor in materials in ohm meter.
The resistive transducer is designed by considering the variation of the length, area and resistivity of the metal.
Applications of Resistive Transducer
The following are the applications of the resistive transducer.
Potentiometer – The translation and rotatory potentiometer are the examples of the resistive transducers. The resistance of their conductor varies with the variation in their lengths which is used for the measurement of displacement.
Strain gauges – The resistance of their semiconductor material changes when the strain occurs on it. This property of metals is used for the measurement of the pressure, force-displacement etc.
Resistance Thermometer – The resistance of the metals changes because of changes in temperature. This property of conductor is used for measuring the temperature.
Thermistor – It works on the principle that the temperature coefficient of the thermistor material varies with the temperature. The thermistor has the negative temperature coefficient. The Negative temperature coefficient means the temperature is inversely proportional to resistance.
INTRODUCTION TO LVDT,RVDT and Potentiometer SACHINNikam39
DISPLACEMENT MEASUREMENT - Linear variable differential transducer is a important topic under measurement and instrumentation.
in this presentation i am providing basic of LVDT,RVDT
A thermocouple is a temperature-measuring device consisting of two dissimilar conductors that contact each other at one or more spots. It produces a voltage when the temperature of one of the spots differs from the reference temperature at other parts of the circuit.
1. THERMOCOUPLE
∙ Principle of Operation
∙ Materials Used
∙ Advantages
∙ Applications
∙ Comparison with RTD
∙ Limitations
By
AnandBongir
GirjashankarMishra
2. A thermocouple is a junction between two different metals that produces a voltage related to a temperature difference.
3. Principle of Operation
Thermocouples are based on the principle that two wires made of dissimilar materials connected at either end will generate a potential between the two ends that is a function of the materials and temperature difference between the two ends (also called the Seebeck Effect).
4. Seebeck Effect
5.
6. Materials Used
Type K:
Chromel – Alumel
• Range: −200 °C to +1350 °C
• Sensi: 41 µV/°C
Type J:
Iron – Constantan
• −40 to +750 °C
• 55 µV/°C
Type E:
Chromel – Constantan
• 401 to 900° C
• 68 µV/°C
Type N:
Nicrosil – Nisil
• >1200 °C
• 39 µV/°C
7. Advantages
It is rugged in construction
Covers a wide temperature range
Using extension leads and compensating cables, long transmission distances for temperature measurement possible. This is most suitable for temperature measurement of industrial furnaces
Comparatively cheaper in cost
Calibration can be easily checked
Offers good reproducibility
High speed of response
Satisfactory measurement accuracy
8. Limitations
For accurate temperature measurements, cold junction compensation is necessary
The emf induced versus temperature characteristics is somewhat nonlinear
Stray voltage pickup is possible
In many applications, amplification of signal is required
9. Applications
Type B, S, R and K thermocouples are used extensively in the steel and iron industries to monitor temperatures and chemistry throughout the steel making process.
Gas-fed heating appliances such as ovens & water heaters.
In the testing of prototype electrical and mechanical apparatus
The Piezoelectric transducer is an electroacoustic transducer use for conversion of pressure or mechanical stress into an alternating electrical force. It is used for measuring the physical quantity like force, pressure, stress, etc., which is directly not possible to measure.The piezo transducer converts the physical quantity into an electrical voltage which is easily measured by analogue and digital meter.
The piezoelectric transducer uses the piezoelectric material which has a special property, i.e. the material induces voltage when the pressure or stress applied to it. The material which shows such property is known as the electro-resistive element
Types of Transducers
Analog and Digital Transducer
Characteristic of Transducer
Selection factor of Transducer
Measurement of Displacement
LVDT and RVDT
Different types of strain Gauges
Manometers
Pressure Measuring Elements
Hall Effect
Thermocouple
This Presentation can be used by the Students of Engineering who Deals with the Subject INDUSTRIAL INSTRUMENTATION and use it for Refrence (Anyways you Guys will Copy Paste or Download it) ;)
LINEAR POTENTIOMETER Potentiometers are electrical devices which are a form of variable resistance.
It consists of a sliding contact which moves over the length of a resistance element. This sliding contact connects to a plunger, which links to the object whose displacement is to be measured.
Referring to the electrical circuit shown here, An input voltage Xt is applied across the whole resistance element, at points A and C. The output voltage, Xi , is measured between the sliding contact at point B and the end of the resistance element at point C. A linear relationship exists between the input voltage Xt, output voltage Xi and the distance BC.
ANGULAR POTENTIOMETER Rotary or angular potentiometers measure angular displacement .
CONTENTS
Measurements
Significance of Measurement system
Fundamental methods of Measurement
The generalized measurement system
Definitions & basic concepts
Errors in Measurements
Sources of errors
Accuracy Precision
Resolution
Linearity
Hysteresis
Impedance loading
Introduction to Transducers
Classification of transducers
Capacitive
Inductive
Resistive
Electromagnetic
Piezoelectric
Photoconductive
Photovoltaic
Here in this presentation we will discussing about Inductive Transducer and its working principle, a brief classification of Inductive Transducer and derivation of transducer applications
The transducer whose resistance varies because of the environmental effects such type of transducer is known as the resistive transducer. The change in resistance is measured by the ac or dc measuring devices. The resistive transducer is used for measuring the physical quantities like temperature, displacement, vibration etc.
The measurement of the physical quantity is quite difficult. The resistive transducer converts the physical quantities into variable resistance which is easily measured by the meters. The process of variation in resistance is widely used in the industrial applications.
The resistive transducer can work both as the primary as well as the secondary transducer. The primary transducer changes the physical quantities into a mechanical signal, and secondary transducer directly transforms it into an electrical signal.
Working Principle of Resistive Transducer
The resistive transducer element works on the principle that the resistance of the element is directly proportional to the length of the conductor and inversely proportional to the area of the conductor. equation-1
Where R – resistance in ohms.
A – cross-section area of the conductor in meter square.
L – Length of the conductor in meter square.
ρ – the resistivity of the conductor in materials in ohm meter.
The resistive transducer is designed by considering the variation of the length, area and resistivity of the metal.
Applications of Resistive Transducer
The following are the applications of the resistive transducer.
Potentiometer – The translation and rotatory potentiometer are the examples of the resistive transducers. The resistance of their conductor varies with the variation in their lengths which is used for the measurement of displacement.
Strain gauges – The resistance of their semiconductor material changes when the strain occurs on it. This property of metals is used for the measurement of the pressure, force-displacement etc.
Resistance Thermometer – The resistance of the metals changes because of changes in temperature. This property of conductor is used for measuring the temperature.
Thermistor – It works on the principle that the temperature coefficient of the thermistor material varies with the temperature. The thermistor has the negative temperature coefficient. The Negative temperature coefficient means the temperature is inversely proportional to resistance.
INTRODUCTION TO LVDT,RVDT and Potentiometer SACHINNikam39
DISPLACEMENT MEASUREMENT - Linear variable differential transducer is a important topic under measurement and instrumentation.
in this presentation i am providing basic of LVDT,RVDT
A thermocouple is a temperature-measuring device consisting of two dissimilar conductors that contact each other at one or more spots. It produces a voltage when the temperature of one of the spots differs from the reference temperature at other parts of the circuit.
1. THERMOCOUPLE
∙ Principle of Operation
∙ Materials Used
∙ Advantages
∙ Applications
∙ Comparison with RTD
∙ Limitations
By
AnandBongir
GirjashankarMishra
2. A thermocouple is a junction between two different metals that produces a voltage related to a temperature difference.
3. Principle of Operation
Thermocouples are based on the principle that two wires made of dissimilar materials connected at either end will generate a potential between the two ends that is a function of the materials and temperature difference between the two ends (also called the Seebeck Effect).
4. Seebeck Effect
5.
6. Materials Used
Type K:
Chromel – Alumel
• Range: −200 °C to +1350 °C
• Sensi: 41 µV/°C
Type J:
Iron – Constantan
• −40 to +750 °C
• 55 µV/°C
Type E:
Chromel – Constantan
• 401 to 900° C
• 68 µV/°C
Type N:
Nicrosil – Nisil
• >1200 °C
• 39 µV/°C
7. Advantages
It is rugged in construction
Covers a wide temperature range
Using extension leads and compensating cables, long transmission distances for temperature measurement possible. This is most suitable for temperature measurement of industrial furnaces
Comparatively cheaper in cost
Calibration can be easily checked
Offers good reproducibility
High speed of response
Satisfactory measurement accuracy
8. Limitations
For accurate temperature measurements, cold junction compensation is necessary
The emf induced versus temperature characteristics is somewhat nonlinear
Stray voltage pickup is possible
In many applications, amplification of signal is required
9. Applications
Type B, S, R and K thermocouples are used extensively in the steel and iron industries to monitor temperatures and chemistry throughout the steel making process.
Gas-fed heating appliances such as ovens & water heaters.
In the testing of prototype electrical and mechanical apparatus
The Piezoelectric transducer is an electroacoustic transducer use for conversion of pressure or mechanical stress into an alternating electrical force. It is used for measuring the physical quantity like force, pressure, stress, etc., which is directly not possible to measure.The piezo transducer converts the physical quantity into an electrical voltage which is easily measured by analogue and digital meter.
The piezoelectric transducer uses the piezoelectric material which has a special property, i.e. the material induces voltage when the pressure or stress applied to it. The material which shows such property is known as the electro-resistive element
Types of Transducers
Analog and Digital Transducer
Characteristic of Transducer
Selection factor of Transducer
Measurement of Displacement
LVDT and RVDT
Different types of strain Gauges
Manometers
Pressure Measuring Elements
Hall Effect
Thermocouple
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Laboratory equipment refers to various tools used by a laboratory worker in a laboratory.
Laboratory equipment is generally used either to perform an experiment or to take measurement and gather data.
This ppt consists of an easy way to represent the basic idea of transducer, its types, constructional details, applications, advantages & disadvantages.
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2. Introduction
Transducer is a device, which converts energy or information from
one form to another.
A transducer is an electronic device that converts energy from one
form to another for various purposes like measurement or
Information transfer
For example, the common mercury thermometer converts variations in
temperature into variations in the length of a column of mercury.
Since the variation in the length of the mercury column is rather
simple to measure, the mercury thermometer becomes a convenient
device for measuring temperature.
3. Introduction(cont’d)
On the other hand, the actual temperature variation is not as
easy to display directly. Another example is manometer, which
detects pressure and indicates it directly on a scale calibrated
in actual units of pressure.
Thus the transducer is a device, which provides a usable
output in response to specific input measured, which may be
physical or mechanical quantity, property or condition.
Common examples include microphones, loudspeakers,
thermometers, position and pressure sensors, and antenna.
The transducer may be mechanical, electrical, magnetic,
optical, chemical, acoustic, thermal nuclear, or a
combination of any two or more of these.
4. Mechanical transducers
are simple and rugged in construction, cheaper in cost,
accurate and operate without external power supplies but are
not advantageous for many of the modern scientific
experiments and process control instrumentation owing to
their poor frequency response, requirement of large forces
to overcome mechanical friction, in compatibility when
remote control or indication is required, and a lot of other
limitations. All these drawbacks have been overcome with
the introduction of electrical transducers.
5. A typical Bourdon tube contains a curved tube that is open to external
pressure input on one end and is coupled mechanically to an indicating
needle on the other end, as shown schematically below.
The external pressure is guided into the tube and causes it to flex,
resulting in a change in curvature of the tube. These curvature changes
are linked to the dial indicator for a number readout.
6. ELECTRICAL TRANSDUCERS
Mostly quantities to be measured are non-electrical such as
temperature, pressure, displacement, humidity, fluid flow,
speed etc., but these quantities cannot be measured directly.
Hence such quantities are required to be sensed and changed
into some other form for easy measurement.
Electrical quantities such as current, voltage, resistance.
inductance and capacitance etc. can be conveniently
measured, transferred and stored, and therefore, for
measurement of non-electrical quantities these are to be
converted into electrical quantities first and then measured.
7. ELECTRICAL TRANSDUCERS(cont’d)
The function of converting non-electrical quantity into
electrical one is accomplished by a device called the electrical
transducer. Basically an electrical transducer is a sensing
device by which a physical, mechanical or optical quantity to
be measured is transformed directly, with a suitable
mechanism, into an electrical signal (current, voltage or
frequency). The production of these signals is based upon
electrical effects which may be resistive, inductive, capacitive
etc in nature.
8. ELECTRICAL
TRANSDUCERS(cont’d)
The input versus output energy relationship takes a definite
reproducible function. The output to input and the output to
time behavior is predictable to a known degree of accuracy,
sensitivity and response, within the specified environmental
conditions.
10. Electromagnetic transducers
Antenna - converts electromagnetic waves into electric
current and vice versa.
light bulb - converts electrical power into visible light
Fluorescent lampANTENNA
12. Electromechanical transducers
Galvanometer-an instrument for detecting and measuring
electric current. It is an analog electromechanical transducer
that produces a rotary deflection, through a limited arc, in
response to electric current flowing through its coil.
GALVANOMETER
14. Thermoelectric transducers
RTD(Resistance Temperature Detector)-To predict change
in electrical resistance of some materials with changing
temperature.
Thermocouple-to convert thermal potential difference into
electric potential difference.
Thermistor are some of the examples of this type of
transducers.
15. Classification Of Transducers
The transducers may be classified in various ways such as on
the basis of electrical principles involved, methods of
application, methods of energy conversion used, nature of
output signal etc.
16. Classification Of Transducers(cont’d)
Transducers, on the basis of methods of applications, may be
classified into primary and secondary transducers.
Primary Transducers:
The transducer which sends the measurement and converts
them into another variables (like displacement, strain etc.)
and whose output forms the input of another transducer is
called as primary transducer.
1. Bourdon tube: its used in pressure measurement etc.
2. Strain gauge: its used in force and strain measurements
17. 1-Primary and Secondary
Transducers(cont’d)
A load cell is used for measurement of compressive force. The
measurand is a force is applied to column producing strain and it
is ''a physical quantity which is measured. Two processes are
taking place for conversion of input signal (force) into output
(strain). First process involves conversion of force into
mechanical displacement, which is done by column; while the
second process involves conversion of mechanical displacement
into change of resistance, which is done by, strain gauge. First
stage is called PRIMARY TRANSDUCER.
A thermistor used for the measurement of temperature fall in
this category. The thermistor senses the temperature directly and
causes the change in resistance with the change in temperature..
18. Secondary Transducers
The transducer which converts the output of first transducer into
an electrical output called secondary transducer.
The bourdon tube acts as a primary transducer, which senses pressure.
The output of bourdon tube is used to drive mechanical linkages. The
closed end of it is connected to the core of an LVDT (Linear Variable
Differential Transformer).
Due to mechanical displacement, the core of LVDT is moved and
differential output voltage is obtained. The pressure is first converted
into a displacement by bourdon tube, which acts as primary transducer.
The mechanical displacement causes the core of LVDT to move to
produce an electrical output, voltage and therefore, the LVDT is called
a secondary transducer.
19.
20. PRIMARY AND SECONDARY
TRANSDUCERS
Some transducers contain the mechanical as well as electrical
device. The mechanical device converts the physical quantity to
be measured into a mechanical signal. Such mechanical device
are called as the primary transducers, because they deal with
the physical quantity to be measured
The electrical device then convert this mechanical signal into a
corresponding electrical signal. Such electrical device are
known as secondary transducers.
21. 2-Active and Passive
Transducers.
Transducers, on the basis of methods of energy conversion
used, may be classified into active and passive transducers.
Self-generating type transducers i.e. the transducers, which
develop their own electrical voltage or current without
any auxiliary source, are called the active transducers. Such
transducers draw energy for the production of output signal
from the physical system under measurement. Normally such
transducers give very small output and, therefore, use of
amplifier becomes essential.
Examples: Thermocouples and Photovoltaic cell
23. Passive Transducers
These transducers require external power source for energy
conversion from an external source that’s why they are
called externally powered transducers (Passive transducers).
• These transducers produce the output signal in the form
of variation in resistance, capacitance, inductance or
some other electrical parameter in response to the
quantity to be measured.
24. Bonded strain gauge is also an example of passive transducer
which is used for the measurement of pressure or strain. As
the pressure is applied on the strain gauge decreases or
increases then the stain gauge compresses or bends thereby
causing resistance of the wire that is bonded on it to decrease
or increase. Bridge helps in measuring equivalent change in
stress with the change in resistance.
25. 3-Analog and Digital Transducers
Transducers, on the basis of nature of output signal, may be
classified into analog and digital transducers.
Analog transducer converts input signal into output signal, in
the analogous form or output which is a continuous function
of time
1.Strain guage: its used to measure, Displacement ,Force and
Torque measurement etc.
2. Thermistor: its used to measure Temperature
Digital transducer converts input signal into the output signal
of the form of pulse e.g. it gives discrete output.
26. Analog and Digital Transducers(cont’d)
These transducers are becoming more and more popular
now-a-days because of advantages associated with digital
measuring instruments and also due to the effect that digital
signals can be transmitted over a long distance without
causing much distortion due to amplitude variation and phase
shift. Sometimes an analog transducer combined with an
ADC (analog-digital convector) is called a digital transducer.
27. Transducers and Inverse Transducers.
Transducer, as already defined, is a device that converts a
non-electrical quantity into an electrical quantity. Normally a
transducer and associated circuit has a non-electrical input
and an electrical output, for example a thermo-couple,
photoconductive cell, pressure gauge, strain gauge etc. An
inverse transducer is a device that converts an electrical
quantity into a non-electrical quantity.
Example of Inverse Transducers Applications as Piezo-
electric crystal: as used to measure, Pressure measurement,
Vibration and acceleration measurement etc
28. Transducers and Inverse
Transducers(cont’d)
An ammeter or voltmeter converts electric current into
mechanical movement and the characteristics of such an
instrument placed at the output of a measuring system are
important.
29. BASIC REQUIREMENTS OF A
TRANSDUCER
or CHARACTERSTICS
The main function of a transducer is to respond only for the
measurement under specified limits for which it is designed.
It is, therefore, necessary to know the relationship between
the input and output quantities and it should be fixed.
Transducers should meet the following basic requirements.
30. Basic Requirements Of a Transducer
(cont’d)
Ruggedness. It should be capable of withstanding overload
and some safety arrangement should be provided for
overload protection.
Linearity. Its input-output characteristics should be linear
and it should produce these characteristics in symmetrical
way.
Repeatability. It should reproduce same output signal when
the same input signal is applied again and again under fixed
environmental conditions e.g. temperature, pressure,
humidity etc.
31. Basic Requirements Of a Transducer
(cont’d)
High Output Signal Quality. The quality of output signal
should be good i.e. the amplitude of the output signal should
be enough.
High Reliability and Stability. It should give minimum error
in measurement for temperature variations, vibrations and
other various changes in surroundings.
Good Dynamic Response. Its output should be faithful to
input when taken as a function of time. The effect is analyzed
as the frequency response.
32. Basic Requirements Of a Transducer
(cont’d)
Hysteretic Some sensors do not return to the same
output value when the input stimulus is cycled up or
down. The width of the expected error in terms of the
measured quantity is defined as the hysteresis
The effect in which a measured value differs for the same
value of the input if the input is applied in an increasing
direction versus a decreasing direction, is called hysteresis.
No Hysteretic. It should not give any hysteretic during
measurement while input signal is varied from its low value
to high value and vice-versa.
Residual Deformation. There should be no deformation on
removal of local after long period of application.
33. Selection Of Transducers
The points to be considered in determining a transducer suitable
for a specific measurement are as follows:
Range. The range of the transducer should be large enough to
include all the expected magnitudes of the measurand.
Sensitivity. The transducer should give a sufficient output signal
per unit of measured input in order to yield meaningful data.
Electrical Output Characteristics. The electrical characteristics-
the output resistance , the frequency response, and the response
time of the transducer output signal should be compatible with
the recording device and the rest of the measuring system
equipment.
34. Selection Of Transducers(cont’d)
Physical Environment. The transducer selected should be
able to withstand the environmental conditions to which it is
likely to be subjected while carrying out measurements and
tests.
Such parameters are temperature, acceleration, shock and
vibration, moisture, and corrosive chemicals might damage
some transducers but not others.
35. Selection Of Transducers(cont’d)
Errors. The errors inherent in the operation of the
transducer itself, or those errors caused by environmental
conditions of the measurement, should be small enough or
controllable enough that they allow meaningful data to be
taken.
However the total measurement error in a transducer-
activated system may be reduced to fall within the required
accuracy range by adopting the following techniques.
36. Errors(cont’d)
Calibrating the transducer output against some known
standards while in use under actual test conditions. This
calibration should be performed regularly as the
measurement proceeds.
Continuous monitoring of variations in the environmental
conditions of the transducer and correcting the data
accordingly.