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Engr:Temoor Abbas
Transducers
Introduction
Transducer is a device, which converts energy or information from
one form to another.
A transducer is an electronic device that converts energy from one
form to another for various purposes like measurement or
Information transfer
For example, the common mercury thermometer converts variations in
temperature into variations in the length of a column of mercury.
Since the variation in the length of the mercury column is rather
simple to measure, the mercury thermometer becomes a convenient
device for measuring temperature.
Introduction(cont’d)
On the other hand, the actual temperature variation is not as
easy to display directly. Another example is manometer, which
detects pressure and indicates it directly on a scale calibrated
in actual units of pressure.
Thus the transducer is a device, which provides a usable
output in response to specific input measured, which may be
physical or mechanical quantity, property or condition.
Common examples include microphones, loudspeakers,
thermometers, position and pressure sensors, and antenna.
The transducer may be mechanical, electrical, magnetic,
optical, chemical, acoustic, thermal nuclear, or a
combination of any two or more of these.
Mechanical transducers
are simple and rugged in construction, cheaper in cost,
accurate and operate without external power supplies but are
not advantageous for many of the modern scientific
experiments and process control instrumentation owing to
their poor frequency response, requirement of large forces
to overcome mechanical friction, in compatibility when
remote control or indication is required, and a lot of other
limitations. All these drawbacks have been overcome with
the introduction of electrical transducers.
A typical Bourdon tube contains a curved tube that is open to external
pressure input on one end and is coupled mechanically to an indicating
needle on the other end, as shown schematically below.
The external pressure is guided into the tube and causes it to flex,
resulting in a change in curvature of the tube. These curvature changes
are linked to the dial indicator for a number readout.
ELECTRICAL TRANSDUCERS
Mostly quantities to be measured are non-electrical such as
temperature, pressure, displacement, humidity, fluid flow,
speed etc., but these quantities cannot be measured directly.
Hence such quantities are required to be sensed and changed
into some other form for easy measurement.
Electrical quantities such as current, voltage, resistance.
inductance and capacitance etc. can be conveniently
measured, transferred and stored, and therefore, for
measurement of non-electrical quantities these are to be
converted into electrical quantities first and then measured.
ELECTRICAL TRANSDUCERS(cont’d)
The function of converting non-electrical quantity into
electrical one is accomplished by a device called the electrical
transducer. Basically an electrical transducer is a sensing
device by which a physical, mechanical or optical quantity to
be measured is transformed directly, with a suitable
mechanism, into an electrical signal (current, voltage or
frequency). The production of these signals is based upon
electrical effects which may be resistive, inductive, capacitive
etc in nature.
ELECTRICAL
TRANSDUCERS(cont’d)
The input versus output energy relationship takes a definite
reproducible function. The output to input and the output to
time behavior is predictable to a known degree of accuracy,
sensitivity and response, within the specified environmental
conditions.
Transducer Types
Electromagnetic
Electrochemical
Electromechanical
Electro acoustic
Photoelectric
Thermoelectric
Electromagnetic transducers
Antenna - converts electromagnetic waves into electric
current and vice versa.
light bulb - converts electrical power into visible light
Fluorescent lampANTENNA
Electrochemical Transducers
pH probes-an electronic instrument used to measure the pH
(acidity or basicity) of a liquid.
pH probes
Electromechanical transducers
Galvanometer-an instrument for detecting and measuring
electric current. It is an analog electromechanical transducer
that produces a rotary deflection, through a limited arc, in
response to electric current flowing through its coil.
GALVANOMETER
Electroacoustic transducers
Loudspeaker, earphone - converts electrical signals into
acoustic form.
Microphone - converts changes in air pressure into an
electrical signal.
LOUDSPEAKERS
EARPHONES
Thermoelectric transducers
RTD(Resistance Temperature Detector)-To predict change
in electrical resistance of some materials with changing
temperature.
Thermocouple-to convert thermal potential difference into
electric potential difference.
Thermistor are some of the examples of this type of
transducers.
Classification Of Transducers
The transducers may be classified in various ways such as on
the basis of electrical principles involved, methods of
application, methods of energy conversion used, nature of
output signal etc.
Classification Of Transducers(cont’d)
Transducers, on the basis of methods of applications, may be
classified into primary and secondary transducers.
Primary Transducers:
The transducer which sends the measurement and converts
them into another variables (like displacement, strain etc.)
and whose output forms the input of another transducer is
called as primary transducer.
1. Bourdon tube: its used in pressure measurement etc.
2. Strain gauge: its used in force and strain  measurements
1-Primary and Secondary
Transducers(cont’d)
A load cell is used for measurement of compressive force. The
measurand is a force is applied to column producing strain and it
is ''a physical quantity which is measured. Two processes are
taking place for conversion of input signal (force) into output
(strain). First process involves conversion of force into
mechanical displacement, which is done by column; while the
second process involves conversion of mechanical displacement
into change of resistance, which is done by, strain gauge. First
stage is called PRIMARY TRANSDUCER.
 A thermistor used for the measurement of temperature fall in
this category. The thermistor senses the temperature directly and
causes the change in resistance with the change in temperature..
Secondary Transducers
The transducer which converts the output of first transducer into
an electrical output called secondary transducer.
The bourdon tube acts as a primary transducer, which senses pressure.
The output of bourdon tube is used to drive mechanical linkages. The
closed end of it is connected to the core of an LVDT (Linear Variable
Differential Transformer).
Due to mechanical displacement, the core of LVDT is moved and
differential output voltage is obtained. The pressure is first converted
into a displacement by bourdon tube, which acts as primary transducer.
The mechanical displacement causes the core of LVDT to move to
produce an electrical output, voltage and therefore, the LVDT is called
a secondary transducer.
PRIMARY AND SECONDARY
TRANSDUCERS
Some transducers contain the mechanical as well as electrical
device. The mechanical device converts the physical quantity to
be measured into a mechanical signal. Such mechanical device
are called as the primary transducers, because they deal with
the physical quantity to be measured
The electrical device then convert this mechanical signal into a
corresponding electrical signal. Such electrical device are
known as secondary transducers.
2-Active and Passive
Transducers.
Transducers, on the basis of methods of energy conversion
used, may be classified into active and passive transducers.
Self-generating type transducers i.e. the transducers, which
develop their own electrical voltage or current without
any auxiliary source, are called the active transducers. Such
transducers draw energy for the production of output signal
from the physical system under measurement. Normally such
transducers give very small output and, therefore, use of
amplifier becomes essential.
Examples: Thermocouples and Photovoltaic cell
Piezoelectric Transducer
Piezoelectric materials generate electric potential when
mechanically strained or visa versa
Passive Transducers
These transducers require external power source for energy
conversion from an external source that’s why they are
called externally powered transducers (Passive transducers).
• These transducers produce the output signal in the form
of variation in resistance, capacitance, inductance or
some other electrical parameter in response to the
quantity to be measured.
Bonded strain gauge is also an example of passive transducer
which is used for the measurement of pressure or strain. As
the pressure is applied on the strain gauge decreases or
increases then the stain gauge compresses or bends thereby
causing resistance of the wire that is bonded on it to decrease
or increase. Bridge helps in measuring equivalent change in
stress with the change in resistance.
3-Analog and Digital Transducers
Transducers, on the basis of nature of output signal, may be
classified into analog and digital transducers.
Analog transducer converts input signal into output signal, in
the analogous form or output which is a continuous function
of time
1.Strain guage: its used to measure, Displacement ,Force and
Torque measurement etc.
2. Thermistor: its used to measure Temperature
Digital transducer converts input signal into the output signal
of the form of pulse e.g. it gives discrete output.
Analog and Digital Transducers(cont’d)
These transducers are becoming more and more popular
now-a-days because of advantages associated with digital
measuring instruments and also due to the effect that digital
signals can be transmitted over a long distance without
causing much distortion due to amplitude variation and phase
shift. Sometimes an analog transducer combined with an
ADC (analog-digital convector) is called a digital transducer.
Transducers and Inverse Transducers.
Transducer, as already defined, is a device that converts a
non-electrical quantity into an electrical quantity. Normally a
transducer and associated circuit has a non-electrical input
and an electrical output, for example a thermo-couple,
photoconductive cell, pressure gauge, strain gauge etc. An
inverse transducer is a device that converts an electrical
quantity into a non-electrical quantity.
Example of Inverse Transducers Applications as Piezo-
electric crystal: as  used to measure, Pressure measurement,
Vibration and acceleration measurement etc
Transducers and Inverse
Transducers(cont’d)
An ammeter or voltmeter converts electric current into
mechanical movement and the characteristics of such an
instrument placed at the output of a measuring system are
important.
BASIC REQUIREMENTS OF A
TRANSDUCER
or CHARACTERSTICS
The main function of a transducer is to respond only for the
measurement under specified limits for which it is designed.
It is, therefore, necessary to know the relationship between
the input and output quantities and it should be fixed.
Transducers should meet the following basic requirements.
Basic Requirements Of a Transducer
(cont’d)
Ruggedness. It should be capable of withstanding overload
and some safety arrangement should be provided for
overload protection.
Linearity. Its input-output characteristics should be linear
and it should produce these characteristics in symmetrical
way.
Repeatability. It should reproduce same output signal when
the same input signal is applied again and again under fixed
environmental conditions e.g. temperature, pressure,
humidity etc.
Basic Requirements Of a Transducer
(cont’d)
High Output Signal Quality. The quality of output signal
should be good i.e. the amplitude of the output signal should
be enough.
High Reliability and Stability. It should give minimum error
in measurement for temperature variations, vibrations and
other various changes in surroundings.
Good Dynamic Response. Its output should be faithful to
input when taken as a function of time. The effect is analyzed
as the frequency response.
Basic Requirements Of a Transducer
(cont’d)
Hysteretic Some sensors do not return to the same
output value when the input stimulus is cycled up or
down. The width of the expected error in terms of the
measured quantity is defined as the hysteresis
The effect in which a measured value differs for the same
value of the input if the input is applied in an increasing
direction versus a decreasing direction, is called hysteresis.
No Hysteretic. It should not give any hysteretic during
measurement while input signal is varied from its low value
to high value and vice-versa.
Residual Deformation. There should be no deformation on
removal of local after long period of application.
Selection Of Transducers
The points to be considered in determining a transducer suitable
for a specific measurement are as follows:
Range. The range of the transducer should be large enough to
include all the expected magnitudes of the measurand.
Sensitivity. The transducer should give a sufficient output signal
per unit of measured input in order to yield meaningful data.
Electrical Output Characteristics. The electrical characteristics-
the output resistance , the frequency response, and the response
time of the transducer output signal should be compatible with
the recording device and the rest of the measuring system
equipment.
Selection Of Transducers(cont’d)
Physical Environment. The transducer selected should be
able to withstand the environmental conditions to which it is
likely to be subjected while carrying out measurements and
tests.
Such parameters are temperature, acceleration, shock and
vibration, moisture, and corrosive chemicals might damage
some transducers but not others.
Selection Of Transducers(cont’d)
Errors. The errors inherent in the operation of the
transducer itself, or those errors caused by environmental
conditions of the measurement, should be small enough or
controllable enough that they allow meaningful data to be
taken.
However the total measurement error in a transducer-
activated system may be reduced to fall within the required
accuracy range by adopting the following techniques.
Errors(cont’d)
Calibrating the transducer output against some known
standards while in use under actual test conditions. This
calibration should be performed regularly as the
measurement proceeds.
Continuous monitoring of variations in the environmental
conditions of the transducer and correcting the data
accordingly.
 

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Transducer

  • 2. Introduction Transducer is a device, which converts energy or information from one form to another. A transducer is an electronic device that converts energy from one form to another for various purposes like measurement or Information transfer For example, the common mercury thermometer converts variations in temperature into variations in the length of a column of mercury. Since the variation in the length of the mercury column is rather simple to measure, the mercury thermometer becomes a convenient device for measuring temperature.
  • 3. Introduction(cont’d) On the other hand, the actual temperature variation is not as easy to display directly. Another example is manometer, which detects pressure and indicates it directly on a scale calibrated in actual units of pressure. Thus the transducer is a device, which provides a usable output in response to specific input measured, which may be physical or mechanical quantity, property or condition. Common examples include microphones, loudspeakers, thermometers, position and pressure sensors, and antenna. The transducer may be mechanical, electrical, magnetic, optical, chemical, acoustic, thermal nuclear, or a combination of any two or more of these.
  • 4. Mechanical transducers are simple and rugged in construction, cheaper in cost, accurate and operate without external power supplies but are not advantageous for many of the modern scientific experiments and process control instrumentation owing to their poor frequency response, requirement of large forces to overcome mechanical friction, in compatibility when remote control or indication is required, and a lot of other limitations. All these drawbacks have been overcome with the introduction of electrical transducers.
  • 5. A typical Bourdon tube contains a curved tube that is open to external pressure input on one end and is coupled mechanically to an indicating needle on the other end, as shown schematically below. The external pressure is guided into the tube and causes it to flex, resulting in a change in curvature of the tube. These curvature changes are linked to the dial indicator for a number readout.
  • 6. ELECTRICAL TRANSDUCERS Mostly quantities to be measured are non-electrical such as temperature, pressure, displacement, humidity, fluid flow, speed etc., but these quantities cannot be measured directly. Hence such quantities are required to be sensed and changed into some other form for easy measurement. Electrical quantities such as current, voltage, resistance. inductance and capacitance etc. can be conveniently measured, transferred and stored, and therefore, for measurement of non-electrical quantities these are to be converted into electrical quantities first and then measured.
  • 7. ELECTRICAL TRANSDUCERS(cont’d) The function of converting non-electrical quantity into electrical one is accomplished by a device called the electrical transducer. Basically an electrical transducer is a sensing device by which a physical, mechanical or optical quantity to be measured is transformed directly, with a suitable mechanism, into an electrical signal (current, voltage or frequency). The production of these signals is based upon electrical effects which may be resistive, inductive, capacitive etc in nature.
  • 8. ELECTRICAL TRANSDUCERS(cont’d) The input versus output energy relationship takes a definite reproducible function. The output to input and the output to time behavior is predictable to a known degree of accuracy, sensitivity and response, within the specified environmental conditions.
  • 10. Electromagnetic transducers Antenna - converts electromagnetic waves into electric current and vice versa. light bulb - converts electrical power into visible light Fluorescent lampANTENNA
  • 11. Electrochemical Transducers pH probes-an electronic instrument used to measure the pH (acidity or basicity) of a liquid. pH probes
  • 12. Electromechanical transducers Galvanometer-an instrument for detecting and measuring electric current. It is an analog electromechanical transducer that produces a rotary deflection, through a limited arc, in response to electric current flowing through its coil. GALVANOMETER
  • 13. Electroacoustic transducers Loudspeaker, earphone - converts electrical signals into acoustic form. Microphone - converts changes in air pressure into an electrical signal. LOUDSPEAKERS EARPHONES
  • 14. Thermoelectric transducers RTD(Resistance Temperature Detector)-To predict change in electrical resistance of some materials with changing temperature. Thermocouple-to convert thermal potential difference into electric potential difference. Thermistor are some of the examples of this type of transducers.
  • 15. Classification Of Transducers The transducers may be classified in various ways such as on the basis of electrical principles involved, methods of application, methods of energy conversion used, nature of output signal etc.
  • 16. Classification Of Transducers(cont’d) Transducers, on the basis of methods of applications, may be classified into primary and secondary transducers. Primary Transducers: The transducer which sends the measurement and converts them into another variables (like displacement, strain etc.) and whose output forms the input of another transducer is called as primary transducer. 1. Bourdon tube: its used in pressure measurement etc. 2. Strain gauge: its used in force and strain  measurements
  • 17. 1-Primary and Secondary Transducers(cont’d) A load cell is used for measurement of compressive force. The measurand is a force is applied to column producing strain and it is ''a physical quantity which is measured. Two processes are taking place for conversion of input signal (force) into output (strain). First process involves conversion of force into mechanical displacement, which is done by column; while the second process involves conversion of mechanical displacement into change of resistance, which is done by, strain gauge. First stage is called PRIMARY TRANSDUCER.  A thermistor used for the measurement of temperature fall in this category. The thermistor senses the temperature directly and causes the change in resistance with the change in temperature..
  • 18. Secondary Transducers The transducer which converts the output of first transducer into an electrical output called secondary transducer. The bourdon tube acts as a primary transducer, which senses pressure. The output of bourdon tube is used to drive mechanical linkages. The closed end of it is connected to the core of an LVDT (Linear Variable Differential Transformer). Due to mechanical displacement, the core of LVDT is moved and differential output voltage is obtained. The pressure is first converted into a displacement by bourdon tube, which acts as primary transducer. The mechanical displacement causes the core of LVDT to move to produce an electrical output, voltage and therefore, the LVDT is called a secondary transducer.
  • 19.
  • 20. PRIMARY AND SECONDARY TRANSDUCERS Some transducers contain the mechanical as well as electrical device. The mechanical device converts the physical quantity to be measured into a mechanical signal. Such mechanical device are called as the primary transducers, because they deal with the physical quantity to be measured The electrical device then convert this mechanical signal into a corresponding electrical signal. Such electrical device are known as secondary transducers.
  • 21. 2-Active and Passive Transducers. Transducers, on the basis of methods of energy conversion used, may be classified into active and passive transducers. Self-generating type transducers i.e. the transducers, which develop their own electrical voltage or current without any auxiliary source, are called the active transducers. Such transducers draw energy for the production of output signal from the physical system under measurement. Normally such transducers give very small output and, therefore, use of amplifier becomes essential. Examples: Thermocouples and Photovoltaic cell
  • 22. Piezoelectric Transducer Piezoelectric materials generate electric potential when mechanically strained or visa versa
  • 23. Passive Transducers These transducers require external power source for energy conversion from an external source that’s why they are called externally powered transducers (Passive transducers). • These transducers produce the output signal in the form of variation in resistance, capacitance, inductance or some other electrical parameter in response to the quantity to be measured.
  • 24. Bonded strain gauge is also an example of passive transducer which is used for the measurement of pressure or strain. As the pressure is applied on the strain gauge decreases or increases then the stain gauge compresses or bends thereby causing resistance of the wire that is bonded on it to decrease or increase. Bridge helps in measuring equivalent change in stress with the change in resistance.
  • 25. 3-Analog and Digital Transducers Transducers, on the basis of nature of output signal, may be classified into analog and digital transducers. Analog transducer converts input signal into output signal, in the analogous form or output which is a continuous function of time 1.Strain guage: its used to measure, Displacement ,Force and Torque measurement etc. 2. Thermistor: its used to measure Temperature Digital transducer converts input signal into the output signal of the form of pulse e.g. it gives discrete output.
  • 26. Analog and Digital Transducers(cont’d) These transducers are becoming more and more popular now-a-days because of advantages associated with digital measuring instruments and also due to the effect that digital signals can be transmitted over a long distance without causing much distortion due to amplitude variation and phase shift. Sometimes an analog transducer combined with an ADC (analog-digital convector) is called a digital transducer.
  • 27. Transducers and Inverse Transducers. Transducer, as already defined, is a device that converts a non-electrical quantity into an electrical quantity. Normally a transducer and associated circuit has a non-electrical input and an electrical output, for example a thermo-couple, photoconductive cell, pressure gauge, strain gauge etc. An inverse transducer is a device that converts an electrical quantity into a non-electrical quantity. Example of Inverse Transducers Applications as Piezo- electric crystal: as  used to measure, Pressure measurement, Vibration and acceleration measurement etc
  • 28. Transducers and Inverse Transducers(cont’d) An ammeter or voltmeter converts electric current into mechanical movement and the characteristics of such an instrument placed at the output of a measuring system are important.
  • 29. BASIC REQUIREMENTS OF A TRANSDUCER or CHARACTERSTICS The main function of a transducer is to respond only for the measurement under specified limits for which it is designed. It is, therefore, necessary to know the relationship between the input and output quantities and it should be fixed. Transducers should meet the following basic requirements.
  • 30. Basic Requirements Of a Transducer (cont’d) Ruggedness. It should be capable of withstanding overload and some safety arrangement should be provided for overload protection. Linearity. Its input-output characteristics should be linear and it should produce these characteristics in symmetrical way. Repeatability. It should reproduce same output signal when the same input signal is applied again and again under fixed environmental conditions e.g. temperature, pressure, humidity etc.
  • 31. Basic Requirements Of a Transducer (cont’d) High Output Signal Quality. The quality of output signal should be good i.e. the amplitude of the output signal should be enough. High Reliability and Stability. It should give minimum error in measurement for temperature variations, vibrations and other various changes in surroundings. Good Dynamic Response. Its output should be faithful to input when taken as a function of time. The effect is analyzed as the frequency response.
  • 32. Basic Requirements Of a Transducer (cont’d) Hysteretic Some sensors do not return to the same output value when the input stimulus is cycled up or down. The width of the expected error in terms of the measured quantity is defined as the hysteresis The effect in which a measured value differs for the same value of the input if the input is applied in an increasing direction versus a decreasing direction, is called hysteresis. No Hysteretic. It should not give any hysteretic during measurement while input signal is varied from its low value to high value and vice-versa. Residual Deformation. There should be no deformation on removal of local after long period of application.
  • 33. Selection Of Transducers The points to be considered in determining a transducer suitable for a specific measurement are as follows: Range. The range of the transducer should be large enough to include all the expected magnitudes of the measurand. Sensitivity. The transducer should give a sufficient output signal per unit of measured input in order to yield meaningful data. Electrical Output Characteristics. The electrical characteristics- the output resistance , the frequency response, and the response time of the transducer output signal should be compatible with the recording device and the rest of the measuring system equipment.
  • 34. Selection Of Transducers(cont’d) Physical Environment. The transducer selected should be able to withstand the environmental conditions to which it is likely to be subjected while carrying out measurements and tests. Such parameters are temperature, acceleration, shock and vibration, moisture, and corrosive chemicals might damage some transducers but not others.
  • 35. Selection Of Transducers(cont’d) Errors. The errors inherent in the operation of the transducer itself, or those errors caused by environmental conditions of the measurement, should be small enough or controllable enough that they allow meaningful data to be taken. However the total measurement error in a transducer- activated system may be reduced to fall within the required accuracy range by adopting the following techniques.
  • 36. Errors(cont’d) Calibrating the transducer output against some known standards while in use under actual test conditions. This calibration should be performed regularly as the measurement proceeds. Continuous monitoring of variations in the environmental conditions of the transducer and correcting the data accordingly.