PPT demo done for Techno Rings, Shimoga by Sushil Shandilya Consulting. Contact Sonaal Shandilya on +91.8197366626 for more details.

1. ISO/TS 16949:2009 Certified
Jan 16, 2014 1www.technorings.in
Welcome to Techno Rings
Manufacture and Assembly of Cast & Machined Components
KSSIDC Industrial Estate, Sagar Road Shimoga, Karnataka, INDIA

2. ISO/TS 16949:2009 Certified
Jan 16, 2014 2www.technorings.in
About us
• A Bhoopalam Group Company
• Established in 1992
• Suppliers of Grey Cast & SG Iron fully
finished auto components
• Single Source Supplier for majority of
components for our OEMs
• In-house production with Modern
Infrastructure and Facilities
• Meeting OEM & International Standards

3. ISO/TS 16949:2009 Certified
Jan 16, 2014 3www.technorings.in
4.35 6.08 8.54
12.9 13.7 16.93
30.23
38.23 39.50
0
10
20
30
40
50
2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Sales In Rs. Crores
Annual Turnover
1137
2443 2256
3057
5048
6276
6654
0
1000
2000
3000
4000
5000
6000
7000
2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Production in Tonnes
Annual Production

4. ISO/TS 16949:2009 Certified
Jan 16, 2014 4www.technorings.in
Our Vision
• To establish world class facilities for
manufacturing of Auto Components
• To meet and exceed Customer Expectations in
terms of Quality, Quantity and Cost every time
• To help customer save by engaging in Value
Engineering & R&D Activities
• To become a Rs. 100 Crore Company by 2015

5. ISO/TS 16949:2009 Certified
Jan 16, 2014 5www.technorings.in
Our Esteemed Clients

6. ISO/TS 16949:2009 Certified
Jan 16, 2014 6www.technorings.in
Our Products - Cast & SG Iron Components
Product Weight: 0.5 to 70 kgs
Max Box Size: 600mm X 700mm X 200 mm
• Fly Wheels with Ring Gear
• Clutch Face plates
• Clutch Pressure plates/ Cover
Plates
• Cl Withdrawal Plate / RL Plate
• Ind Hardened Ring For Oil Seals
• COP Lever Induction Hardened
• Ind Hardened Spring Brackets &
Other Brackets
• ADI Spring Seat & Bump Stop for Bogie
Suspension
• Bell Crank Lever with bush fitting
• Pulleys
• Top Clamps
• Housings
• Fuel Injection Support Plate
• Actuator Plate

7. ISO/TS 16949:2009 Certified
Jan 16, 2014 7www.technorings.in
Clutch Plates and Pressure plates

8. ISO/TS 16949:2009 Certified
Jan 16, 2014 8www.technorings.in
Housing Oil Cooler Induction
Hardnened
Cop Lever

9. ISO/TS 16949:2009 Certified
Jan 16, 2014 9www.technorings.in
Actuator Plate
Brake Housing

10. ISO/TS 16949:2009 Certified
Jan 16, 2014 10www.technorings.in
Flywheel and Assemblies

11. ISO/TS 16949:2009 Certified
Jan 16, 2014 11www.technorings.in
RING FOR OIL SEALS
PULLEYS Top Clamps

12. ISO/TS 16949:2009 Certified
Jan 16, 2014 12www.technorings.in
Induction Hardened Helper Spring Brackets and
Spring Seat for Bogie Suspension
Helper Spring
Brackets
Spring Seat Assembly

13. ISO/TS 16949:2009 Certified
Jan 16, 2014 13www.technorings.in
Manufacturing Facilities
Furnaces 3

14. ISO/TS 16949:2009 Certified
Jan 16, 2014 14www.technorings.in
Disa 030 - High Pressure Vertical Molding Line

15. ISO/TS 16949:2009 Certified
Jan 16, 2014 15www.technorings.in
Auto Pouring Machine
Trials started – Under Stabilization

16. ISO/TS 16949:2009 Certified
Jan 16, 2014 16www.technorings.in
Foundry Capacity Details
• Present production/ month in Arpa Line : 700 tons.
• Total production capacity in Arpa Line : 1000 tons
• Present orders for
Disa High Pressure Molding Line : 250 tons
• Total production capacity in
Disa High Pressure Molding Line : 1200 tons
• Maximum weight of castings [ Disa Line] : 25 kgs

17. ISO/TS 16949:2009 Certified
Jan 16, 2014 17www.technorings.in
Furnaces Details
• Tri Track Inductotherm Furnace -- 2250 KW, 3 X 1 Ton
• Dual Track Inductotherm Furnace -- 450 KW, 500 Kg
• Dual Track Inductotherm Furnace -- 350 KW, 500 kg
• Inductotherm Furnace -- 250 KW, 300 kg
• Inductotherm Furnace -- 175 KW, 300 Kg
• Pillar India Furnace -- 125 KW, 150 Kg

18. ISO/TS 16949:2009 Certified
Jan 16, 2014 18www.technorings.in
• DISA 030 High Pressure Molding Line
Cake Size -535 X 650 X 120 / 340
250 Moulds Per Hour in DISA
Quick Pattern Changer
Core Setter
Inductotherm Auto Pour
Auto Inoculation machine
• Arpa 450 – 2 Machines
 Mould Box Size: 600 X 700 X 200
• Arpa 300 – 2 Machines
 Mould Box Size: 550 X 550 X 110
• 128 + 100 Boxes Moulding Line
Moulding Line

19. ISO/TS 16949:2009 Certified
Jan 16, 2014 19www.technorings.in
Sand Plant, Molding Line & Fettling
• Sand Plant (Titan) – 10 Tons/hour
• Sand Plant (Sree Sakthi)
with Sand cooler – 40 Tons/hour
• Shot Blasting
Automatic Hanger type -- 500 kg
Table Type -- 36”
Automatic Hanger Type -- 1 Ton
• Fettling
• All required grinders & cutters
• Heat Treatment Furnaces for
Stress Reliving, Tempering,
Normalizing
Capacity up to 1 ton -- 3 No.
• Pattern & Core Making
Patterns done by CAD CAM method
in VMC at ISO Certified Vendor
Cores done in automatic
Shell Core and Cold Box Shooters

20. ISO/TS 16949:2009 Certified
Jan 16, 2014 20www.technorings.in
Co-ordinate Measurement Machine
• Spectrum II Bridge
Type
• S/W: Calypso 5.2.06
• Probe Head: RDS_TP20
• Measuring Range:
X-700,Y-700,Z-600
Carl Zeiss articulating probe holder with our TP20 touch-trigger. The articulating
probe holder offers +/- 180 degrees of bi-directional rotation and permits indexing
steps of 5 degrees reaching 5,184 angular positions for either sensor.

21. ISO/TS 16949:2009 Certified
Jan 16, 2014 21www.technorings.in
Other Metrology Facilities
• Surface Tester
• Digital Height Gauges
• Vernier Calipers, Bore Dial Gauges,
Micro Meters etc
• Required Master Gauges
• Required Receiving Gauges
(Go & No Go)
• Dedicated Fixtures

22. ISO/TS 16949:2009 Certified
Jan 16, 2014 22www.technorings.in
Testing Facilities
• Spectro Meter
• Microscope with Image Analyzer
• Computerized Universal Tensile
Testing machine
• Well equipped wet lab
• Carbon Silicon equivalent meter
for each furnace
• Sand Lab
• Brinell & Rockwell Hardness
Testing Machines
• Temperature Pyrometer
Computerized
UTM

23. ISO/TS 16949:2009 Certified
Jan 16, 2014 23www.technorings.in
Induction Hardening
Fully CNC Controlled -- 3 Machines
Power: 100 Kw to 125 Kw
Frequency: 10000 to 30000 Hz
Max Length: 600 mm
Max Weight: 30 kgs
Case Depth: 1.5 mm to 8 mm
Dedicated for
Helper Spring Brackets,
Spring Seat,
Ring For Oil Seal
Capacity Utilization -- 60%

24. ISO/TS 16949:2009 Certified
Jan 16, 2014 24www.technorings.in
Machining - Turning
• VTLs (Hwacheon,
Ace Designers) -- 5 No.
• CNC Turners -- 24 No.
• Center Lathes -- 30 No.
• Dia upto -- 600 mm
Capacity Utilization -- 60%

25. ISO/TS 16949:2009 Certified
Jan 16, 2014 25www.technorings.in
Machining - Milling
• VMCs -- 9 No.
• 4th Axis Both Rotary & Index Table
• Pallet Size: 800 mm X 480 mm
• Milling Machines -- 8 No.
• Drilling Machines -- 6 No.
• Tapping Attach -- 5 No.
Capacity Utilization -- 65%

26. ISO/TS 16949:2009 Certified
Jan 16, 2014 26www.technorings.in
Balancing Machines
• Abro -- Electronic Control
Model No : V-55B
Max Wt : 55 kg
Max Diameter : 600 mm
Sensitivity : 5.0 mmg
Motor Power : 2 HP
• Vertical and Horizontal
Drilling attachments available

27. ISO/TS 16949:2009 Certified
Jan 16, 2014 27www.technorings.in
Grinding Machines
• Surface Grinders
up to 600 mm dia -- 7 No.
• Cylindrical Grinders
up to 200 dia -- 3 No.
• Centerless Grinders
up to 100 dia -- 2 No.
• Capacity Utilization -- 70%

28. ISO/TS 16949:2009 Certified
Jan 16, 2014 28www.technorings.in
Value Engineering for Ashok Leyland
• Saving of Rs. 5 Crores through Value
Engineering for Rear Axle 'Oil Seal'
• New grades development
• Value Engineering in Top Clamps
• Co-Authored technical paper--"Effects of
Induction Hardening on SG Iron & Cast Iron
Components"
• Working on "Hidur Clutch Plate" development
since Dec 2008-- Given samples of about 10
grades to arrive at the present Best Kaizen Award from Ashok Leyland
- Quality Month 2012

29. ISO/TS 16949:2009 Certified
Jan 16, 2014 29www.technorings.in
Value Engineering for Ashok Leyland
• Given Samples of the
following components for
ADI (Austempered Ductile
Iron)
• Bell Crank Lever
• Connecting Rod
• Push rod Lever
• Track Rod Lever
• Liners
• Gear Blanks
• Bell Crank Lever Forging to
SG 500/7 Casting Samples
Submitted
Best Performance Award from Ashok Leyland

30. ISO/TS 16949:2009 Certified
Jan 16, 2014 30www.technorings.in
Successful Industry of the Corporation
- an award from KSFC

31. ISO/TS 16949:2009 Certified
Jan 16, 2014 31www.technorings.in
Machine Shop Expansion
Building under construction for machine shop in Machenahalli Industrial Estate, Shimoga

32. ISO/TS 16949:2009 Certified
Jan 16, 2014 32www.technorings.in
Why Techno Rings?
 In-house production processes
 -Foundry, Machining and Induction Hardening
 Dedicated Lines for each component family
 Quality & Quantity at Competitive Prices
 Value Engineering and R&D Support
 Quick Response by experienced staff
 Self Certified Supplier to OEMs