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- 1. • ISO 9001:2008• ISO/TS 16949:2009 • ISO 14001:2004 • OHSAS 18001:2007 PED 97/23/EC • API Spec. Q1 • API 20B & 20C • NABL Accredited LAB Capabilities
- 2. • Founded in1988 • Global Supplier of heat treated, machined forgings • Quality supplier of Cladded and Coated components • Fully Integrated Open and Closed Die Forging Facility with annual capacity of 18,000 Tons Closed Die Forging - 12,000 Tons Open Die Forging - 6,000 Tons • Customized Forging capacity 1 kg -1,000 kgs • Qualified for forgings in compliance with API Spec 20B & 20C and Forging Specification Level FSL 1 to FSL 4 2 Key Facts
- 3. • Employee Strength- Over 400 • Over 35% in Exports sales • Total Manufacturing Space 100,0002 ft. (~9,3002 mtrs.) • Customized ERP System to accurately track orders • State-of-the-art Die Design and Manufacturing Center • API 6A and AMS2750 E compliant Heat Treatment Facility • Qualified to supply SS forgings having impact requirement of -196C • NABL Accredited Laboratory • Modernistic Machining facilities – over 60% machined parts 3 Key Facts
- 4. • Created a"Machined Components Super Market" for over 200 components with significant benefits to Customer - Zero days of manufacturing lead time Number of suppliers managed by customer reduced from 15 to 1 Inventory management resources of space & staff dramatically reduced WHF assumed ownership for Quality, Delivery and Supplier Management • We add value to our product by anticipating customer needs Cladding Services for Weld Overlay of Inconel over components Coating Services for PTFE, Xylan, Everslik and other coatings • Consignment and supply around inventory programs • Multi-year supply programs with price variation clauses and yearly cost reductions 4 Customer Focused Innovative Solutions
- 5. • Services • ForgingServices, Heat Treatment Services, Machining Services • Metallurgical and Metrological Lab Testing Services • Coating and Cladding Services • Tool Room Services for Tool and Die making • Solutions • Supply Hydrostatically tested machined components • Supply welded assemblies • Anti-corrosive coatings • WHF can make capital investments to meet customer needs Examples - Cylindrical grinding, specialized machining cells etc. 5 WHF provides Services and Solutions
- 6. OHSAS 18001:2007 Cert. No:-136692- 2013-HSO-IND-DNV ISO 14001:2004 Cert. No: 136693- 2013-AE-IND-RvA PED 97/23/EC Annex I Clause 4.3 Cert. No. 4254- 2014-CE-IND-DNV ISO/TS 16949:2009 Cert. No- 44 111 127781-001 APII Monogram License for 20C-0006, 20B-0001, API ISO 9001:2008 Cert. No-2362 API Spec Q1 Q1- 2265 6 ISO/TS 16949 from TUV NORD Valid till 9th Mar 2016 ISO 14001:2004 from DNV- GL Valid till 12 th Sep 2016 OHSAS 18001:2007 from DNV- GL valid till 12 th Sep 2016 PED 97/23/EC Annex I Clause 4.3 from DNV-GL Valid till 10 th Mar 2017 API Q 1(9th edition) Valid till 31st Mar 2017 API ISO 9001:2008 Valid till 31st Mar 2017 API 20 B Monogram Program- 1st company certified in the world Valid till 31st Mar 2017 API 20 C Monogram Program- 6th company certified in the world Valid till 31st Mar 2017 Certifications
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- 9. 9 High-Tech Die Designand Forge Simulation Expertise • Highly qualified design team with a combined industry experience of over 100 years • 8 software stations running Deform, Unigraphics, Delcam and Autocad • DEFORM assists in 3D simulations to determine part forging feasibility • Delcam deployed to create Numerically Controlled Tool Path for die cutting on high speed CNC HAAS machining centers • Inventory of die and tooling material to facilitate rapid product development • State of the art software simulates forging process to obtain 1st time right forgings Design Capabilities
- 10. Quality Forgings NeedQuality RM 9 • Strategic relations with renowned Steel Mills help acquire variety of grades in small batches and short lead time • Original mill test certificates with each supply • WHF can source raw materials globally to customer specifications • In process of qualifying for INCONEL forged components Commonly forged grades Carbon & Low Alloy Steels Case Carburizing Steels Stainless, Duplex & Super Duplex Steels Through Hardening Steels ASTM A105 AISI 8620 SAE 8822 H AISI 410 AISI 420 42CrMo4/EN 19 A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 AISI 316L EN 24/817M40 S355J2 17NiCrMo6-4 EN353 AISI 304 AISI 304L 43B17 AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182 F22 AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM AISI 4340 20MnCr5 17-4PH AISI 4330V
- 11. Closed Die OpenDie 3” Upsetter 3 Hammers 1 - 5 tons 3 Hammers 1 - 3 tons Maximum Shank 80mm Maximum Upset 125mm Forged Component Weight 1- 60 Kgs Forged Component Weight 10 - 1000 Kgs Forged Component Weight 2 - 25 Kgs Industries Served • Oil & Gas • Mining • Automotive • Power Transmission • Construction Machinery • Material Handling Eqpt Industries Served • Oil & Gas • Material Handling Eqpt • Power Transmission • Construction Machinery • Project Industry • Nuclear Power Industries Served • Oil & Gas • Automotive • Power Transmission • Construction Machinery • Mining 11 Forging Services
- 12. 12 Valve Body BonnetMajor Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc Dual Plate Check Valve Body Tees/Cross Block Round/Gear Blank Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular VALVE & OIL & GAS EQUIPMENT Forging Capabilities
- 13. 13 Back Head CylinderFront Head Retainer End Piece Handle DTH BIT Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging CONSTRUCTION & MINING EQUIPMENT Forging Capabilities
- 14. 14 Yoke Shaft StubYoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener AUTOMOTIVE & OTHERS Forging Capabilities
- 15. Batch Furnace ContinuousFurnace Instrumentation Capacity 3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A, AMS 2750E standards Processes • Normalizing • Annealing, Iso-Annealing • Solution Annealing • Post Weld Stress Relieving • Hardening & Tempering • Precipitation Hardening • Quenching Media i. Oil ii. Water iii. Polymer Processes • Normalizing • Iso-Annealing • Hardening • Tempering • Quenching Media i. Oil ii. Water iii. Polymer • Chino HT Chart Recorders • Chino Data Loggers • K - Type Thermo-Couples • Temperature Controllers • Auto Charger for Quench Application • Deep-throat, fully automated Hardness Tester 15 Heat Treatment Services
- 16. 16 • Facility calibratedby NABL accredited agencies as per AMS 2750 E and API 6A Annexure M • Expertise in heat treating different grades like Carbon steel, carburizing steels, low alloy steel, High alloy steel, Martensitic stainless steel, Austenitic stainless steel, Precipitation stainless steel, Duplex and super duplex stainless steels • Auto Charging / extractor System, Deep Throat Hardness Tester with inbuilt measurement system calibrated as per ISO 6506-2 facilitate reliable and repeatable heat treatment results • Spare capacity of 500 Tons / Month for outside clients at competitive rates with timely delivery • Combination of Batch & Continuous furnaces with Oil, Water & polymer quenching facility from 500 kg to 4.5 Tons per lot Heat Treatment Services
- 17. 17 Deep Throat Brinell HardnessTester with inbuilt measuring system Batch furnaces with Auto charger for quenching operation Continuous furnace with extractor mechanism for quenching operation Heat Treatment Services
- 18. 18 Ultrasonic Magnetic Particle • Third PartyInspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell • Client Approvals - Cameron, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco NABL Accredited Lab Services Chemical Analysis Micro- Structure Grain- Flow Impact @ -196C Tensile Brinell Rockwell Magnetic Particle Liquid Penetrant UltrasonicNon-Destructive Testing Hardness Testing Optical Spectrometer ARL 3460 Chemical Testing Mechanical Testing
- 19. 19 • NABL accreditedlaboratory for Chemical, Mechanical and Metallurgical testing • Third party testing services and certifications provided in accordance with ISO/IEC 17025:2005, ASTM and IS standards. State of the art testing facilities • Chemical Analysis - ARL make spectrometer (26 channels) • Mechanical Testing - Universal Testing machine (0.2% PS) ASTM Impact testing Machine validated by NIST with facility of subzero testing (Up to -196°C) and Profile Projector ( 50X) • Hardness Testing - Optical Brinell Hardness Tester and Rockwell Hardness Tester • Metallographic Image analyzer for phase analysis with photographic capability Metallurgical Testing Services
- 20. 20 ARL Spectrometer (26 Channels) UniversalTesting machine (0.2% PS) ASTM Impact Testing Machine (with NIST validation) Testing done till -196C Metallurgical Testing Services
- 21. 21 Machining Services 50,0002 ft. Space CAD CAM Fixtures & Gauges Stateof Art CNC Machines ISO/ TS16949 Approved Metrology Lab with CMM Tool Design & Engineering
- 22. 22 Sr Description QtyCapacity 1 CNC Horizontal turning M/C 10 10mm to 500mm Turning Diameter 2 CNC Vertical Turning Center 3 350Dia Chuck -500 Dia chuck-1000mm 3 Vertical Machining Center Okuma, Haas, Dalih, LMW 6 BT40 & BT50 M/C Table 800 to 2500mm 4 Horizontal Machining Center Okuma, Mitsui Seiki, BFW 3 BT-40 Table-500x500mm Machining Capabilities *Commissioning brand new machining facility at Chakan in 1st Quarter of 2016
- 23. 23 State of theArt Metrology Lab • 2 Coordinate Measuring Machines (CMMs) • Conturograph and Video Image Analyzer to be added shortly • Trimos Digital height gauge 0 – 600 mm • Micrometers & Bore Gauges • Internal Pitch Measuring instruments • Thread Plug Gauges, Ring Gauges & Plain Gauges • Special RTG Groove Measuring instrument 25 - 60mm • Surface Roughness Measuring Instrument Degree of finishing (Ra Rt Rz ) Metrology Lab Services
- 24. • Approved Supplierof INCONEL CLAD BONNETS to major Oil and Gas OEM 24 Supply of Turnkey Components
- 25. Fronius Compact CladdingCell HMI 10 / CCC /1500 TIG HW – Salient Features • CNC controlled Welding system with synchronized turn-table • Compact design and Quick setup • Digital communication within system controller & power source providing maximum process stability • Precise torch positioning with servo-controlled axes • Remote maintenance via network or internet connection 25 Cladding Services *Planned brand new cladding facility at Chakan in 3rd Quarter of 2016
- 26. Machine Type SpecificationRating Fronius Compact Cladding Cell HMI- T10/CCC/1500 TIG HW Mains 400V/N/PE 50 Hz Foot Print in mm 2723 / 1900 Faceplate in mm 1000 Part Weight Max in kgs. 1500 26 Cladding Services
- 27. www.WesternHeatForge.com Western Heat &Forge Pvt. Ltd. Plant I - Forging Facility J-2 'S' Block | MIDC | Telco Road Bhosari PUNE- 411026 | INDIA TEL +91. 20. 6635 9200 +91. 20. 2712 2667 FAX +91. 20. 2712 0410 +91. 20. 2712 2202 Plant II – Machining Facility W - 195 – B, M.I.D.C. | Bhosari PUNE - 411026 | INDIA Plant III – Machining & Cladding Facility New Chakan Plant Mr. Sanjay Jindal, MD SJindal@WesternHeatForge.com Marketing@WesternHeatForge.com Contacts
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