OKAY FERN , established in 2008 is a well known Investment Casting foundry (lost wax process) and has developed more than 2000 components in different alloys to a host of different industries like Automobile, Defense, Aero space, Switchgear, Surgical, Body implant, Artificial Limbs, Electrical & Electronics. Industries, Instrumentation, Valves & Pumps, Glass Industries etc etc in India as well as European countries
Industrial training presentation (mechanical engineering)Rahul Banerjee
Giving all the details on what are the process happen in a industry.Main focus on estimation.Effects are implanted too.
The presentation gives all the details of this industry as a trainee.
OKAY FERN , established in 2008 is a well known Investment Casting foundry (lost wax process) and has developed more than 2000 components in different alloys to a host of different industries like Automobile, Defense, Aero space, Switchgear, Surgical, Body implant, Artificial Limbs, Electrical & Electronics. Industries, Instrumentation, Valves & Pumps, Glass Industries etc etc in India as well as European countries
Industrial training presentation (mechanical engineering)Rahul Banerjee
Giving all the details on what are the process happen in a industry.Main focus on estimation.Effects are implanted too.
The presentation gives all the details of this industry as a trainee.
Here we mention about khodiyar cemamics. Who we are, Where you find us, establishment and History, Manufacturing, Process of manufacturing, Detail process, QA and QC, R&D Facility, Acid bricks and Tiles, Shapes and Sizes, Export ect...
We are ISO 9001:2008, PED 97/23/EC & AD2000 W0 Certified Investment Casting Foundry located at Rajkot, India having capabilities of supplying castings as raw & with machining also for the use in Pumps, Valves, Turbo Charges, etc.
We are a Partnership firm. The services offered by us are precisely formulated by making use of highest quality chemical compounds and progressive techniques in tandem with industrial quality standards.
Steelcast limited industrial training reportaman1312
Steelcast limited is an India-based company. The company is engaged in the business of steel casting . Its product include carbon steel , low alloy steel , high alloy steel , hadfield manganese steel , and other grade of wear and abrasion resistant steel casting produced by sand molding and shell moulding process . The Company caters to industries , such as earthmoving equipment manufacturing , heavy electrical equipment manufacturing , mining , minerals processing equipment manufacturers , valve manufacturers and general engineering equipment manufacturers.
Plates & Coils - Jindal Steel & Power Ltdjindal steels
Jindal Steel and Power Limited (JSPL) is one of India's primary & integrated steel producers with a significant presence in sectors like Mining, Power Generation and Infrastructure.With an annual turnover of over US$ 3.5 billion, JSPL is a part of the US$ 18 billion diversified O. P. Jindal Group and is consistently tapping new opportunities by increasing production capacity, diversifying investments, and leveraging its core capabilities to venture into new businesses.
Woojin Plaimm company presentation.
Woojin Plaimm is a Big company who make the Injection Machine in Korea. We are the number one in Korea. The company founded in 1985. Our Factory locate in Boeun Korea and Ningbo China. We focus on Injection Molding Machine only. We produce the machine for
Serve the customer in variously industrial, such as Auto part, Electric part, Other part in House hold.
Here we mention about khodiyar cemamics. Who we are, Where you find us, establishment and History, Manufacturing, Process of manufacturing, Detail process, QA and QC, R&D Facility, Acid bricks and Tiles, Shapes and Sizes, Export ect...
We are ISO 9001:2008, PED 97/23/EC & AD2000 W0 Certified Investment Casting Foundry located at Rajkot, India having capabilities of supplying castings as raw & with machining also for the use in Pumps, Valves, Turbo Charges, etc.
We are a Partnership firm. The services offered by us are precisely formulated by making use of highest quality chemical compounds and progressive techniques in tandem with industrial quality standards.
Steelcast limited industrial training reportaman1312
Steelcast limited is an India-based company. The company is engaged in the business of steel casting . Its product include carbon steel , low alloy steel , high alloy steel , hadfield manganese steel , and other grade of wear and abrasion resistant steel casting produced by sand molding and shell moulding process . The Company caters to industries , such as earthmoving equipment manufacturing , heavy electrical equipment manufacturing , mining , minerals processing equipment manufacturers , valve manufacturers and general engineering equipment manufacturers.
Plates & Coils - Jindal Steel & Power Ltdjindal steels
Jindal Steel and Power Limited (JSPL) is one of India's primary & integrated steel producers with a significant presence in sectors like Mining, Power Generation and Infrastructure.With an annual turnover of over US$ 3.5 billion, JSPL is a part of the US$ 18 billion diversified O. P. Jindal Group and is consistently tapping new opportunities by increasing production capacity, diversifying investments, and leveraging its core capabilities to venture into new businesses.
Woojin Plaimm company presentation.
Woojin Plaimm is a Big company who make the Injection Machine in Korea. We are the number one in Korea. The company founded in 1985. Our Factory locate in Boeun Korea and Ningbo China. We focus on Injection Molding Machine only. We produce the machine for
Serve the customer in variously industrial, such as Auto part, Electric part, Other part in House hold.
Presentation Ukay Metal Ind.Pvt.Ltd.-Ashok 7-2015Ashok Chandak
Ukay Metal Industries.Pvt.Ltd.,Nashik,INDIA manufactures Liquid Molding Resin parts(LMR), NVH products ( floor carpets, floor mats, noise insulations, firewalls, bonnet insulation, dash mat etc), Plastic molded parts, Interior parts, door trims, Head Liners, PU Foam Seat cushions, Head rest assembly, Sun Visors, Integral Skin PU foam moulded parts , Automobile Soft Trims such as seat covers and precision machined parts for passenger cars, SUV, MPV, Light duty trucks, Medium duty trucks and Heavy duty trucks -Trucks , Tractors, construction and off road vehicles.. We are an ISO/TS 16949-2002, ISO 14001 and OHSAS 18001 certified company.
Ukay Metal Ind.Pvt.Ltd. India- manufactures Liquid Molding Resin parts(LMR), NVH products ( floor carpets, floor mats, noise insulations, firewalls, bonnet insulation, dash mat etc), Plastic molded parts, Interior parts, door trims, Head Liners, PU Foam Seat cushions, Head rest assembly, Sun Visors, Integral Skin PU foam moulded parts , Automobile Soft Trims such as seat covers and precision machined parts for passenger cars, SUV, MPV, Light duty trucks, Medium duty trucks and Heavy duty trucks -Trucks , Tractors, construction and off road vehicles.. We are an ISO/TS 16949-2002, ISO 14001 and OHSAS 18001 certified company.
Bates Technologies, Inc. was founded in 1985, offering a core product line of honing stones and tooling. In 2005, the company acquired the tooling and abrasive line of products from Micromatic, adding to the Bates legacy nearly 80 years of honing and bore finishing innovation. Visit: http://www.batestech.com or call: 317-841-2400
Jindal Lifestyle is a leading integrated stainless steel solution provider across domestic & international markets. We offer a wide range of bespoke & innovative designer products with superior quality to elevate lifestyles.
Established in year 1992, Leveraging on the vast experience of the industry, “Corfact Engineers” are instrumental in manufacturing, exporting, supplying, service providing premium quality Electroplating & Pollution Control Equipment & Tanks. All these products are developed at our sophisticated manufacturing unit by using latest technology and premium quality components & material sourced from the authentic vendors of the industry. Our professionals make sure that all these products are manufactured in compliance with the norms and standards already laid by the industry.
Shenzhen benky industrial co. ltd introduction die casting factoryWasenZhou1
4000T CHIT SHUN Die casting machine,mainly manufacture the large size of new energy controller box, the battery pallet etc ., The annual production capacity of this machine achieves 150K sets.
Ukay metal company profile.
Ukay is an automotive parts manufacturer making NVH parts-such as insulators, carpets, PU foam Seats, Injection moulded parts- such as console assy., trims, door trims etc.
It is supported by in house Tool shop and design .
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Vision…..
To become leading manufacturer of investment casting in
ferrous & non-ferrous alloys by 2018.
Highest quality ensure Material Diversity ,Complexity of
Geometry Dimensional Accuracy with competitive prices.
To achieve above using advanced technology.
Latest know-how, customer centric culture, experienced & skilled
team provide complete solutions
3. Mission
To develop long-term business relations with its customers.
Poised to be Global Investment casting manufacturer.
To grow steadily and become profitable gradually.
4. Strength
On time bulk Delivery.
Superior Investment Castings quality adhering to various
standards.
Flexibility in planning and development of Samples for
approval.
Continuous training of our engineers and technicians for best
efficiency and quality workmanship.
5. Board of Directors
Mr. F.V.Fernandes , Technocrat, having 42 years experience in investment
casting is serving as Director of OKAY-FERN where he provides Engineering
and Management services in Investment Casting Technology.
He has extensive knowledge and experience in Strategic planning,
marketing as well as all facets of Operations Management with strong
leadership and excellent Project management skills.
Mr. N. K Saboo is a Chartered accountant. He has experience spanning 33
years in the field of finance and engineering industry.
Besides OKAY FERN Mr. N.K. Saboo is director of number of companies
including OKAY GROUP OF COMPANIES.
6. Overview
Total Employees : 203 Nos
Skilled Labor : 55 Nos
Unskilled Labor : 68 Nos
Staff : 62 Nos
Quality Staff : 18 Nos
7. Milestone..
Started manufacturing operation in 2008.
In September 2008 our QMS is certified to ISO 9001:2000.
In December 2009 we got certification for PED 97/23/EC & AD 2000 WO
merkblatt by TUV Nord.
In January 2010 production capacity is increased from 12 MT to 40 MT
of saleable castings per month.
In June 2010 added new testing facilities like computerized Tensile
Testing, Impact Testing etc.
In October 2010 QMS is upgraded to ISO 9001:2008 & ISO TS
16949:2009. by TUV Nord
8. Milestone..
Our foundry got approval for military products by Rifle Factory
& Bharat Dynamic Limited.
In 2011 the manufacturing capacity is increased from 40 MT to
80 MT of saleable castings per month.
In December 2011 added Mitutoyo make 2D Linear height gauge
for precise & accurate measuring.
In Nov.2013, the manufacturing capacity is increased from 80
MT to 170 MT & new built up area of 20000 sq. ft. in added.
In Oct. 2014 the manufacturing capacity is increased to 240 MT
per month
9. Milestone..
In 2014 ,OKAY FERN has been awarded as Best industry Award
by District Industrial Centre a nodal agency of the Government of
Maharashtra .
By Sept. 2016 new plant with a capacity of 100 MT per month of
saleable castings will start operation at Pithampur Near Indore.
11. Fact & Figures…
20.6 47.02 86.42 124.96
184.56
240.69269.84
400
600
0
100
200
300
400
500
600
700
2009 2010 2011 2012 2013 2014 2015 2016 2017
Net Sale
Sales
The overwhelming response to our product can be
seen by jump in sales years after year….. Figure in million
13. In-house CAD Facility..
The Dies (Patterns/Tools) are
manufactured using latest CAD
facilities. OFPCP also provides
technical support to its customers to
develop cost saving and more efficient
products.
Die manufacturing activity is
outsource.
Dedicated vendor for die
manufacturing
14. Wax Pattern Injection….
No. of wax injection presses– 19
including four automatic injection
press with capacity of 6 tonne to 35
tonne.
Central Air Conditioning - 65 tonne
Part weight range 1 gm to 150 Kgs.
15. Wax Pattern Injection…..
Good quality wax pattern are injected
through wax injection press
Quality is ensured by wax pattern
inspection and dimensional checks.
16. Wax Pattern Visual Inspection & Wax Assembly….
100% Wax pattern visual inspection
carried out to ensure good quality.
Wax assembly is made with proper
gating .
17. Primary Coating…..
The Wax assembly primary ceramic
coating process ensures dimensional
accuracy and excellent surface finish
Slurry viscosity checks is done before
primary coating
18. Secondary Coating….
Secondary ceramic coating is carried
out for strengthening of the mould.
Shelling room is centrally air conditioned
with AHU , de-humidification system and
wall mounted fans for efficient mould
drying.
19. De-waxing & Pre-heating of autoclaved mould..
After completing the coating process, the
wax is removed by de-waxing process,
which is done by Autoclave Boiler.
The Ceramic moulds are baked at
temperature ranging from 900°C to 1050°C
depending on the geometry and size of the
casting. The molten metal is then poured
in the baked ceramic moulds.
20. Melting Facility……
4 X 500 kg Crucibles / 275 Kw Induction
Furnace.
2 X 190 Kg Crucibles / 125Kw Induction
Furnace.
1 X 25 Kg Crucibles / 125Kw Induction
Furnace.
21. Chemical Analysis :
In house spectrometer with 5 base
(Fe, Ni, Co, Cu, Al) with 26 elements
with Nitrogen
All heats poured are tested on-line
on Spectrometer.
All raw material used are also
tested before using.
Specimens are stored for
particular period.
22. Casting fettling , finishing & Heat Treatment…
In-house Heat Treatment facility available
The casting then undergo the Heat
Treatment as Per the material
specifications.
Heat Treatment graphs cycles are
recorded and documented.
Heat Treatment furnace is calibrated and
certified as per API6A standard
Casting surface gets clean after shot blasting
23. Casting fettling & Visual Inspection…..
The facility includes :
Separation of Castings.
Belt Grinding.
Shot Blasting.
Casting Finishing.
100% visual inspection of finish
casting
24. In-House NDT and Physical Testing's…..
Tensile Testing
Impact Testing
Magnetic Particle Testing
Radiography Testing (Out-Source)
Dye Penetrate Test
Hardness Test
Microstructure
Material test certificates are provided as per
EN 10204 3.1
25. Quality Management System…….
DIN EN ISO 9001:2008.
ISO/TS 16949:2009.
Pressure Equipment Directive 97/23/EC.
AD 2000 – Merkblatt WO.
EMS 14001 :2004 –Implementation by Oct-2016.
OHSAS 18001:2007 – Implementation by Oct-2016..
AS9000 (Aero Space) – Implementation by Nov.-2016
30. Technical Excellence Achieved..
Centre Seat Support for Two Wheelers.
Earlier this component was made my sheet metal ,
turned part welded together & operations like
broaching , drilling , settings etc.
OKAY FERN has developed this part in single piece
without any machining or welding.
This job is having 4mm gap & having 36 holes.
31. Technical Excellence Achieved..
Side Stand Bracket for Two Wheeler.
Earlier this component was made by forging,
machining, Drilling of holes, turned pin welding
OKAY FERN has developed this part with
integral pin with groove &With cast holes
Machining is totally avoided.
32. Body for Bramhos Missile in LM 25 (Aluminum)
Earlier this component was made by Sand
Casting having more wall thickness & rejection due
to cast defect was more than 80%
OKAY FERN has developed this part with
minimum wall thickness & rejection less
than 5%.
This is helped customer to cut down costly
machining & rejection.
Technical Excellence Achieved..
33. Stay Lever for four wheeler.
Earlier this component was made by forging,
machining & welding.
OKAY FERN has developed this part without
any machining with the cast holes.
Technical Excellence Achieved..
34. This Component is developed for
ALFA LAVAL , SWEDEN
OKAY FERN is the second foundry in the
world to make such type Castings which are
having 586 Spikes of 3 mm Dia & 10 mm
Length.
Technical Excellence Achieved..
35. Initially Castings was Routed through Sand Casting Method
with Lot of Machining & Press fitting of Ball.
OKAY FERN has Developed
This Component which Directly goes for Assembly with
inbuilt Ball & all hole as Cast without any machining.
Technical Excellence Achieved..
36. For Turbo Energy LTD Presently made through
Sand Casting Method having rough in volute finish
.
OKAY FERN has developed this component in
SG Iron having very good in volute finish by
avoiding maximum machining.