Sunil Manohar Singh is a Deputy Manager at Engineers India Limited with over 8 years of experience in process design and engineering for oil and gas upstream and refinery units. He has extensive experience in areas such as process simulation, mass and heat balancing, equipment sizing, utility systems design, and commissioning assistance. Mr. Singh holds an MBA in Marketing and a B.Tech in Chemical Engineering and is proficient in software such as HYSYS, PRO-II, and Aspen FlareNet.

1. SUNIL MANOHAR SINGH
Deputy Manager-
Process
Oil & gas upstream and refinery units
♦ mobile-(+91) 9971092433
♦ sunilmanohar.sms@gmail.com
An experienced process design engineer with an impressive track record of 8 years in Concept,
basic engineering, front end engineering design (FEED), , basic and detail engineering, Technical
services assistance, commissioning of oil and gas.
Present Employer : ENGINEERS INDIA LIMITED, New Delhi, India August 2006 –
Present
POSITIONS HELD
July 2014 – Present Deputy Manager-Process Design & Development,
Engineers India Ltd., New Delhi, India
July 2010 – July 2014 Senior Engineer-Process Design & Development,
Engineers India Ltd., New Delhi, India
Aug 2007 – July 2010 Engineer-Process Design & Development,
Engineers India Ltd., New Delhi, India
Aug 2006 – Aug 2007 Management Trainee-Process Design & Development,
Engineers India Ltd., New Delhi, India
AREAS OF EXPERIENCE
 Simulation of SWS unit using PRO-II software and optimization and case finalization of
the outputs achieved.
 Design basis preparation, Mass& Heat balance, preparation of Process Flow Diagram
(PFD) and Piping & Instrumentation Diagram (P&ID) preparation, Equipment sizing,
line and pump Hydraulics, Utilities balance, Control valve, PSV/flare load calculation.
 Performing process design activities FEED, Basic engineering, FEED verification and
Detail engineering for oil & gas upstream and refinery units in accordance with
company and industry standards (API, OISD)
 Preparation of FEED package of CGO HDT unit and review of EPC contractor
deliverables.
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2.  Process Design of Utility systems i.e. Flare System, Steam, Power, BFW system, Cooling
Water system, Raw water system, Compressed air and nitrogen system. Fuel gas system,
DM water system and CPU system.
 Utility network systems designing and Utility P&IDs preparation for Inside Battery
Limit (ISBL) and Outside Battery Limit (OSBL),hydraulic Calculations, Equipment Sizing,
Safety Valve Sizing, detailed Line size calculations, Flare load calculations, Flare Header
Sizing using Aspen Flare System Analyzer (FLARENET) and API 521 calculations,
Preparation of Specifications for process equipment, instruments and packages.
 Detailed Flare Stack Sizing Calculation as per API521 , Flare Line Thermal Profile
Calculations
 Interaction with engineering division and vendor data/document review.
 Detailed engineering follow-up, Participation in HAZOP
 Pre-commissioning and commissioning assistance (especially in GSU/GPU units)
 Client Technical services assistance. (utility area)
 Hook up identification at site.
 Isometrics review.
 Conversant with API codes.
SOFTWARE SKILL SET
 Simulation Software : HYSYS, PRO-II, Flare net
In-house software for hydraulic calculations
(Prodes XL)
 Flare calculation : Aspen FlareNet, In house software for flare
(API 521 based)
PROJECTS EXECUTED
Major Project: ( Dec 2014-Present)
Preparation of BDEP for gas dehydration unit (GDU) and dew point depression unit
(DPDU) for pipeline network at ONGC Rajahmundry asset
Job Title : Process Engineer Period : Dec 2014-
Present
Project phase : Preparation of BDEP for treatment facility (GDU and HDPU) of pipeline
network at ONGC Rajahmundry asset at tatipaka, Mandapeta and Narsapur
gas terminals
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3. The Project includes :
• Preparation of process design basis for treatment facility of gas at Tatipaka, Mandapeta
and Narsapur.
• Preparation of process specification for natural gas dryer package.and chiller package for
tatipaka and Manpeta terminal.
• Prepartion of compressor PDS for Narsapur.
• Preparation of P&IDs, instrument datasheets , Flare header adequacy check
• Identification of hookup points and preparation of hookup P&ID’s.
• Client interaction and followup for data/information as required from concerned
engineering disciplines, Vendor documents review etc.
Major Project: ( Sept 2014-Present)
Preparation of FEED document of CGO HDT unit and review of EPC contractor
deliverables.
Job Title : Process Engineer Period : Sept 2014-Dec-
2014
Project phase : PMC services of Coker gas oil-Hydrotreater unit (CGO HDT) of Aishwarya
project, IOCL Haldia
The Project includes :
• Preparation of FEED document for EPC contractor and residual engineering documents.
• Addressing of pre bid queries from various bidders.
• Review of EPC contractor deliverables.
Major Project: (Feb 2014-Sept 2014)
Technical services assistance in utility systems, Rehabilitation and adaptation
project, Skikda refinery, SONATRACH , ALGERIA
Job Title : Process Engineer Period : Feb 2014-Sept
2014
Project phase : Technical services assistance for monitoring the plant performance and
troubleshooting.
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4. The Project includes :
• Daily analysis of utility systems in terms of plant performance parameters, equipment
performance, utility consumption/overall balance.
• Monthly report preparation of performance analysis by EIL/ Sonatrach Technical services
team
• Troubleshooting of problems in utility systems identified by Sonatrach technical services
dept / during data analysis by EIL.
Major Project: (2013-2014)
A study of Water pinch analysis at IOCL Guwahati Refinery
Job Title : Process Engineer Period : 2013-2014
Project phase : Preparation of a report for fresh water saving/ optimization in IOCL Guwahati
Refinery through application of water pinch principles.
The Project includes :
• Site survey and collection of data/documents of existing refinery.
• Preparation of fresh water and effluent balance on as-is basis.
• Identification of potential areas of water saving and segregation of effluents.
• Providing key recommendations for fresh water saving/optimization.
Major Project: (2010-2013)
Design of Utility systems of GAIL petrochemical complex-II at Vijaipur, GAIL (India)
Limited, Vijaipur (M.P.) India
Job Title : Process Engineer Period : 2010-2013
Project phase : Basic Design Engineering Package and detail engineering activities of all
utility systems
The Project includes configuration study of Power block, Cooling water system, DM & CPU system,
Compressed air system, Raw water system, Fuel gas system and flare system, licensed by EIL.
Activities performed predominantly include :
• Preparation of Design basis part-A of all utility systems.
• Line Hydraulics check.
• Formation of basic engineering package including all utility systems.
• Performed pump calculations, Control valve calculations, PSV sizing etc.
• Updation of basic engineering process documents based on detail engineering activities.
• Preparation of new P&IDs, equipment & instrument datasheets.
• Line schedule and review of vendor documents received vide VPTL’s and comments from
other internal engineering departments as a part of detail engineering activities.
Major Project: (2010-2013)
Design of Utility systems of GAIL petrochemical complex-II at PATA, GAIL (India)
Limited, Pata (U.P.) India
Job Title : Process Engineer Period : 2010-2013
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5. Project phase : Basic Design Engineering Package and detail engineering activities of all
utility systems.
The Project includes configuration study of Power block, Cooling water system, DM & CPU system,
Compressed air system, Raw water system, Fuel gas system and flare system, licensed by EIL.
Activities performed predominantly include :
• Preparation of Design basis part-A of all utility systems.
• Line Hydraulics check, Performed pump calculations, Control valve calculations, PSV sizing
etc.
• Formation of basic engineering package including all utility systems.
• Updation of basic engineering process documents based on detail engineering activities.
• Preparation of new P&IDs, equipment & instrument datasheets.
• Line schedule and review of vendor documents received vide VPTL’s and comments from
other internal engineering departments as a part of detail engineering activities.
Major Project: (2008-2010)
Single stage SWS unit of 218.34 MTPH feed capacity and Two stage SWS unit of 67.9
MTPH feed capacity, MRPL Phase-III Refinery Project, Mangalore (Karnataka),
Mangalore Refinery And Petrochemicals Limited, India
Job Title : Process Engineer Period : 2008 - 10
Project phase : Basic & Detailed Engineering package and detail engineering activities of
single stage SWS Unit and two stage SWS unit.
The Project includes installation of new Sour water stripper Unit with single stages tripping and
two stage stripping facilities, licensed by EIL. Activities performed predominantly include :
• Simulation, Optimisation and finalization of process data using pro-II software.
• Preparation of Design basis (part-A and part-B).
• Line Hydraulics check.
• Formation of basic engineering package.
• Performed pump calculations, Control valve calculations, PSV sizing.
• Updation of basic engineering process documents based on detail engineering activities.
• Preparation of new P&IDs, equipment & instrument datasheets.
• Line schedule and review of vendor documents and comments from other internal
engineering departments during detail engineering.
Minor activities: (period : 2006-2008)
1. Formation of equipment datasheet and line schedule.
2. Pump calculation and control valve calculation and hydraulics of MRPL DHT.
3. Adequacy check of existing Flare header and PSV adequacy for MRPL HCU revamp.
4. Hook up identification at site.
5. Isometrics review.
EDUCATION
 MBA (PT) degree in MARKETING from Faculty of Management studies (FMS), Delhi
(Session 2010-2013).
 B.tech in Chemical Engineering, with aggregate 71% from University school of Chemical
Technology (USCT) ,GGS Indraprastha University, Delhi (JUNE 2006 PASS OUT)
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6. PERSONAL DETAILS
Date of birth : 12/09/1985
Sex : Male
Marital status : Married
Passport No : H8546227
Total Experience : 8 years.
DECLARATION:
I hereby state that the information given above is true to the best of my knowledge.
SUNIL MANOHAR SINGH,
New Delhi
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7. PERSONAL DETAILS
Date of birth : 12/09/1985
Sex : Male
Marital status : Married
Passport No : H8546227
Total Experience : 8 years.
DECLARATION:
I hereby state that the information given above is true to the best of my knowledge.
SUNIL MANOHAR SINGH,
New Delhi
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