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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 383
Experimental Investigation on Crimped Steel Fibre Concrete Using Palm
Oil Fuel Ash as Partial Replacement of Cement.
1 Dr.K.Chandramouli, 2 J.Sree Naga Chaitanya,3K.Divya,4 T.Rajesh
1 Professor & HOD,2&3Assistant Professor,4B.Tech Student
1,2,3,4 Department of Civil Engineering, NRI Institute of Technology, Visadala (V), Medikonduru (M), Guntur, Andhra
Pradesh, India.
--------------------------------------------------------------------------------------***------------------------------------------------------------------------------------
Abstract- Concrete is a composite building material that
is extremely hard and is made of a mixture of cement, fine
aggregate, coarse aggregate, and water. It is the building
material that is most frequently utilised globally. This
study produced Palm Oil Fuel Ash Concrete, which
replaces ordinary Portland cement with 10, 20, and 30%
by weight of palm oil fuel ash (POFA).Concrete is mixed
with a blend of 1%, 2%, 3%, and 4% crimped steel fibres.
The findings demonstrate that the Compressive strength
and Split tensile Strength tests for 28, 56 and 90 days were
enhanced by adding POFA and Crimped steel fibre to
concrete.
Keywords: Crimped Steel fibres, Palm Oil Fuel Ash,
Compressive strength and Split tensile Strength.
1. INTRODUCTION
Concrete is essential in the field of civil engineering. A
precise mixture of cement, sand, gravel, and water is used
to create concrete, which is a solidified substance.choked
One form of metal reinforcement is steel fibre. The term
"steel fibre for reinforcing concrete" refers to discrete,
brief lengths of steel fibres with different cross-sections
and an aspect ratio (length (20) to diameter (100)) that is
tiny enough to be randomly introduced to a mixture of
unhardened concrete using conventional mixing
processes.Palm oil fuel ash (POFA), a waste product from
the palm oil industry, is disposed of in landfills. Ash was
gathered and utilised in place of cement after being dried
in an oven and filtered through a 90 micron sieve.
2. OBJECTIVES
a. To maximise POFA, partial OPC cement substitutes of
0%, 10%, 20%, and 30% can be used.
b. This experiment looks into how crimped steel fibre
behaves in concrete.
c. To determine the concrete's split tensile and
compressive strengths.
3. MATERIALS
a.Cement: When water is present, cement demonstrates
cohesive and adhesive properties. Such cements are called
hydraulic cements. These are mostly formed of limestone
silicates and aluminates from clay and limestone.
b. Fine Aggregate: Fine aggregate is the most crucial
ingredient in concrete made from crushed stone or natural
sand. The concrete's hardened qualities are mostly
determined by the size and density of the fine aggregate.
C. Coarse aggregate: It is described as the material that is
left behind after a 4.75 mm IS Sieve. IS 383:1970 states
that the standard maximum size increases by 10 to 20 mm.
d.Water: Water is a vital resource in construction as it is
required for several processes like mortar formation,
cement mixing, and curing operations. The quality of the
water used in the construction project directly affects the
strength of the motor and the cement concrete.
e. POFA: Landfills are the last destination for palm oil fuel
ash (POFA), a waste product resulting from the palm oil
industry. The ash that was gathered was dried in an oven,
then the material was put through a 90 micron screen to
replace the cement.
f.Crimped steel fibres: The steel fibres that are crimped
are made from either carbon steel or stainless steel.
Because metal is ductile, it may be made into wire by
drawing it through increasingly small dies. High Strength
Fibre Reinforced Concrete must have specific mechanical
properties because the materials are fairly stiff.
4. RESULTS AND DISCUSSIONS:
a. Compressive strength test: A cube-shaped cast
specimen of 150 mm by 150 mm by 150 mm is used for the
compression strength test. The strength of the cast
specimen was evaluated 28, 56 and 90 days after it had
completed curing in a water tank.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 384
Table 1: Compressive Strength Results on Concrete by
Partial Replacement of POFA in Cement.
S.No % of
POFA
Compressive Strength Results,
N/mm2
28 days 56 days 90 days
1 0% 39.66 42.93 46.11
2 10% 41.23 44.76 48.07
3 20% 42.45 46.19 49.63
4 30% 41.71 45.44 48.79
Table 2: Compressive Strength Results with Addition
of Crimped Steel Fibre in Concrete
S.No % of
CSF
Compressive Strength Results,
N/mm2
28 days 56 days 90 days
1 0% 39.66 42.93 46.11
2 1% 40.51 43.88 47.16
3 2% 41.07 44.61 47.98
4 3% 41.92 45.71 49.06
5 4% 41.66 45.38 48.32
Table 3: Combined Compressive Strength Results Of
20% Of POFA With Partial Replacement Of Cement +
3% Of Crimped Steel Fibre Added To Concrete.
S.No
20% of
POFA +3 %
of CSF
Compressive Strength Results,
N/mm2
28 days 56 days 90 days
1 0% 39.66 42.93 46.11
2 20%POFA
+3%CSF
43.15 47.23 50.49
b. Split tensile strength test: The split tensile strength of
cylindrical specimens (150mm diameter x 300mm height)
was evaluated at 28, 56 and 90 days of age.
Table 4: Split tensile Strength Results on Concrete by
Partial Replacement of POFA in Cement.
S.No % of
POFA
Split tensile Strength Results,
N/mm2
28 days 56 days 90 days
1 0% 3.91 4.23 4.56
2 10% 4.03 4.38 4.71
3 20% 4.23 4.62 4.96
4 30% 4.08 4.49 4.74
Table 5: Split Tensile Strength Results with Addition of
Crimped Steel Fibre in Concrete
S.No % of
CSF
Split tensile Strength Results,
N/mm2
28 days 56 days 90 days
1 0% 3.91 4.23 4.56
2 1% 4.02 4.36 4.69
3 2% 4.06 4.42 4.74
4 3% 4.56 4.97 5.33
5 4% 4.12 4.48 4.81
Table 6: Combined Split tensile Strength Results Of
20% Of POFA with Partial Replacement of Cement +
3% Of Crimped Steel Fibre Added To Concrete.
5. CONCLUSIONS
1. The Normal Concrete of Compressive Strength
results for 28, 56 and 90 days is 39.66, 42.93 and 46.11
N/mm2.
2. The Normal Concrete of Split tensile Strength results
is for 28, 56 and 90 days is 3.91, 4.23 and 4.56 N/mm2.
S.No
20% of
POFA +3
% of CSF
Split tensile Strength Results,
N/mm2
28 days 56 days 90 days
1 0% 3.91 4.23 4.56
2 20%POFA
+3%CSF
4.71 5.24 5.51
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 385
3. By 20% of Partial Replacement Of cement with
POFA the Compressive Strength results for 28, 56 and 90
days is 42.45, 46.19 and 49.63 N/mm2.
4. By 20% of Partial Replacement Of cement with
POFA the Split tensile Strength results for 28, 56 and 90
days is 4.23, 4.62 and 4.96 N/mm2.
5. By 3% of addition of concrete by crimped steel fibre
the Compressive Strength results for 28, 56 and 90 days is
41.92, 45.71 and 49.06 N/mm2.
6. By 3% of addition of concrete by crimped steel fibre
the Split tensile Strength results for 28, 56 and 90 days is
4.56, 4.97 and 5.33 N/mm2.
7. By the combination of 20% partial replacement of
POFA with cement + 3% addition of crimped steel fibre
concrete the Compressive Strength results for 28, 56 and
90 days is 43.15, 47.23 and 50.49 N/mm2.
8. By the combination of 20% partial replacement of
POFA with cement + 3% addition crimped steel fibre of
concrete the Split tensile Strength results for 28, 56 and 90
days is 4.71, 5.24 and 5.51 N/mm2.
6. REFERENCES
1. Dr. Kota Srinivasu, Dr.K. Chandramouli, Dr.N.
Pannirselvam, J.Sree Naga Chaitanya and Basavala
Gopinadh. Effect Of Elevated Temperature On Mechanical
Properties Of Concrete Produced With Palm Oil Fuel Ash,
International Journal of Creative Research
Thoughts,9(9),(2021),b41-b44.
2. J. Sree Naga Chaitanya, Performance on Jute Fiber
Reinforced Concrete with Admixtures and the
Replacement of Fine Aggregate by Moorum Soil,
International Journal for Multidisciplinary
Research,4(4),(2022),590-595.
3. Troxel G.E, Davies H.E and Kelly J.W, Composition and
properties of concrete (New York, McGraw Hill Books
Company, 1968).
4.Karim, M. R., Zain, M. F. M., Jamil, M., Islam, M. N. (2011).
Strength of Concrete as Influenced by Palm Oil Fuel Ash.
Australian Journal of Basic and Applied Sciences, 5(5): 990
– 997.
5. Dr.K. Chandramouli, Dr.N. Pannirselvam, J. Sree Naga
Chaitanya, D. Venkateswara, A Partial Replacement of
Natural Sand by M Sand in Bacterial Concrete ,
INTERNATIONAL JOURNAL OF INNOVATIVE RESEARCH
IN TECHNOLOGY , 8(5),30-350.
6.J. Sree Naga Chaitanya, Dr.K. Chandramouli, K. DivyaDr.D.
Vijayakumar, K. Akarshitha. Mechanical Properties Of
Bamboo Fiber Reinforced Concrete By Using Ggbs As
Partial Replacement Cement And Zeolite Powder As Fine
Aggregate Powder, North Asian International Research
Journal Consortiums ,9(6),(2023),17-23.
7. Munir, A., Abdullah, Huzaim, Sofyan, Irfandi, & Safwan.
(2015). Utilization of palm oil fuel ash (POFA) in producing
lightweight foamed concrete for nonstructural building
material. Procedia Engineering, 125, 739–746.
8. Sk. Sahera, Dr.K. Chandramouli, J. Sree Naga Chaitanya,
Dr.D. Vijayakumar, T. Saiakhil. Strength Studies On
Crimped Steelfiber Concrete As Partial Replacement Of
Cement With Zeolite Powder, North Asian International
Research Journal Consortiums, 9(6),(2023),10-16.
9.Mohamed R. A. S, EFFECT OF POLYPROPYLENE FIBERS
ON THE MECHANICAL PROPERTIES OF NORMAL
CONCRETE,Journal of Engineering Sciences, Assiut
University, Vol. 34, No. 4, pp. 1049-1059, July 2006.
10.G. Murali, A. S. Santhi* and G. Mohan Ganesh. Effect of
Crimped and Hooked End Steel Fibres on the Impact
Resistance of Concrete, Journal of Applied Science and
Engineering,17(3), 259-266, 2014.
11. Experimental Study On Partial Replacement Of Cement
With Fly Ash And Complete Replacement Of Sand With M
sand” ISSN: 2348 – 8352, SSRG International Journal of
Civil Engineering ( SSRG - IJCE ) – Special Issue ICITSET
Sep 2018.
12. Deepthi D and Dumpa (2016), “Studies on behavior of
crimped steel fiber reinforced concrete with wood waste
ash as an admixture”, SSRG-IJCE, vol. 3 issue 1, PP46-5.

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Experimental Investigation on Crimped Steel Fibre Concrete Using Palm Oil Fuel Ash as Partial Replacement of Cement.

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 383 Experimental Investigation on Crimped Steel Fibre Concrete Using Palm Oil Fuel Ash as Partial Replacement of Cement. 1 Dr.K.Chandramouli, 2 J.Sree Naga Chaitanya,3K.Divya,4 T.Rajesh 1 Professor & HOD,2&3Assistant Professor,4B.Tech Student 1,2,3,4 Department of Civil Engineering, NRI Institute of Technology, Visadala (V), Medikonduru (M), Guntur, Andhra Pradesh, India. --------------------------------------------------------------------------------------***------------------------------------------------------------------------------------ Abstract- Concrete is a composite building material that is extremely hard and is made of a mixture of cement, fine aggregate, coarse aggregate, and water. It is the building material that is most frequently utilised globally. This study produced Palm Oil Fuel Ash Concrete, which replaces ordinary Portland cement with 10, 20, and 30% by weight of palm oil fuel ash (POFA).Concrete is mixed with a blend of 1%, 2%, 3%, and 4% crimped steel fibres. The findings demonstrate that the Compressive strength and Split tensile Strength tests for 28, 56 and 90 days were enhanced by adding POFA and Crimped steel fibre to concrete. Keywords: Crimped Steel fibres, Palm Oil Fuel Ash, Compressive strength and Split tensile Strength. 1. INTRODUCTION Concrete is essential in the field of civil engineering. A precise mixture of cement, sand, gravel, and water is used to create concrete, which is a solidified substance.choked One form of metal reinforcement is steel fibre. The term "steel fibre for reinforcing concrete" refers to discrete, brief lengths of steel fibres with different cross-sections and an aspect ratio (length (20) to diameter (100)) that is tiny enough to be randomly introduced to a mixture of unhardened concrete using conventional mixing processes.Palm oil fuel ash (POFA), a waste product from the palm oil industry, is disposed of in landfills. Ash was gathered and utilised in place of cement after being dried in an oven and filtered through a 90 micron sieve. 2. OBJECTIVES a. To maximise POFA, partial OPC cement substitutes of 0%, 10%, 20%, and 30% can be used. b. This experiment looks into how crimped steel fibre behaves in concrete. c. To determine the concrete's split tensile and compressive strengths. 3. MATERIALS a.Cement: When water is present, cement demonstrates cohesive and adhesive properties. Such cements are called hydraulic cements. These are mostly formed of limestone silicates and aluminates from clay and limestone. b. Fine Aggregate: Fine aggregate is the most crucial ingredient in concrete made from crushed stone or natural sand. The concrete's hardened qualities are mostly determined by the size and density of the fine aggregate. C. Coarse aggregate: It is described as the material that is left behind after a 4.75 mm IS Sieve. IS 383:1970 states that the standard maximum size increases by 10 to 20 mm. d.Water: Water is a vital resource in construction as it is required for several processes like mortar formation, cement mixing, and curing operations. The quality of the water used in the construction project directly affects the strength of the motor and the cement concrete. e. POFA: Landfills are the last destination for palm oil fuel ash (POFA), a waste product resulting from the palm oil industry. The ash that was gathered was dried in an oven, then the material was put through a 90 micron screen to replace the cement. f.Crimped steel fibres: The steel fibres that are crimped are made from either carbon steel or stainless steel. Because metal is ductile, it may be made into wire by drawing it through increasingly small dies. High Strength Fibre Reinforced Concrete must have specific mechanical properties because the materials are fairly stiff. 4. RESULTS AND DISCUSSIONS: a. Compressive strength test: A cube-shaped cast specimen of 150 mm by 150 mm by 150 mm is used for the compression strength test. The strength of the cast specimen was evaluated 28, 56 and 90 days after it had completed curing in a water tank.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 384 Table 1: Compressive Strength Results on Concrete by Partial Replacement of POFA in Cement. S.No % of POFA Compressive Strength Results, N/mm2 28 days 56 days 90 days 1 0% 39.66 42.93 46.11 2 10% 41.23 44.76 48.07 3 20% 42.45 46.19 49.63 4 30% 41.71 45.44 48.79 Table 2: Compressive Strength Results with Addition of Crimped Steel Fibre in Concrete S.No % of CSF Compressive Strength Results, N/mm2 28 days 56 days 90 days 1 0% 39.66 42.93 46.11 2 1% 40.51 43.88 47.16 3 2% 41.07 44.61 47.98 4 3% 41.92 45.71 49.06 5 4% 41.66 45.38 48.32 Table 3: Combined Compressive Strength Results Of 20% Of POFA With Partial Replacement Of Cement + 3% Of Crimped Steel Fibre Added To Concrete. S.No 20% of POFA +3 % of CSF Compressive Strength Results, N/mm2 28 days 56 days 90 days 1 0% 39.66 42.93 46.11 2 20%POFA +3%CSF 43.15 47.23 50.49 b. Split tensile strength test: The split tensile strength of cylindrical specimens (150mm diameter x 300mm height) was evaluated at 28, 56 and 90 days of age. Table 4: Split tensile Strength Results on Concrete by Partial Replacement of POFA in Cement. S.No % of POFA Split tensile Strength Results, N/mm2 28 days 56 days 90 days 1 0% 3.91 4.23 4.56 2 10% 4.03 4.38 4.71 3 20% 4.23 4.62 4.96 4 30% 4.08 4.49 4.74 Table 5: Split Tensile Strength Results with Addition of Crimped Steel Fibre in Concrete S.No % of CSF Split tensile Strength Results, N/mm2 28 days 56 days 90 days 1 0% 3.91 4.23 4.56 2 1% 4.02 4.36 4.69 3 2% 4.06 4.42 4.74 4 3% 4.56 4.97 5.33 5 4% 4.12 4.48 4.81 Table 6: Combined Split tensile Strength Results Of 20% Of POFA with Partial Replacement of Cement + 3% Of Crimped Steel Fibre Added To Concrete. 5. CONCLUSIONS 1. The Normal Concrete of Compressive Strength results for 28, 56 and 90 days is 39.66, 42.93 and 46.11 N/mm2. 2. The Normal Concrete of Split tensile Strength results is for 28, 56 and 90 days is 3.91, 4.23 and 4.56 N/mm2. S.No 20% of POFA +3 % of CSF Split tensile Strength Results, N/mm2 28 days 56 days 90 days 1 0% 3.91 4.23 4.56 2 20%POFA +3%CSF 4.71 5.24 5.51
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 385 3. By 20% of Partial Replacement Of cement with POFA the Compressive Strength results for 28, 56 and 90 days is 42.45, 46.19 and 49.63 N/mm2. 4. By 20% of Partial Replacement Of cement with POFA the Split tensile Strength results for 28, 56 and 90 days is 4.23, 4.62 and 4.96 N/mm2. 5. By 3% of addition of concrete by crimped steel fibre the Compressive Strength results for 28, 56 and 90 days is 41.92, 45.71 and 49.06 N/mm2. 6. By 3% of addition of concrete by crimped steel fibre the Split tensile Strength results for 28, 56 and 90 days is 4.56, 4.97 and 5.33 N/mm2. 7. By the combination of 20% partial replacement of POFA with cement + 3% addition of crimped steel fibre concrete the Compressive Strength results for 28, 56 and 90 days is 43.15, 47.23 and 50.49 N/mm2. 8. By the combination of 20% partial replacement of POFA with cement + 3% addition crimped steel fibre of concrete the Split tensile Strength results for 28, 56 and 90 days is 4.71, 5.24 and 5.51 N/mm2. 6. REFERENCES 1. Dr. Kota Srinivasu, Dr.K. Chandramouli, Dr.N. Pannirselvam, J.Sree Naga Chaitanya and Basavala Gopinadh. Effect Of Elevated Temperature On Mechanical Properties Of Concrete Produced With Palm Oil Fuel Ash, International Journal of Creative Research Thoughts,9(9),(2021),b41-b44. 2. J. Sree Naga Chaitanya, Performance on Jute Fiber Reinforced Concrete with Admixtures and the Replacement of Fine Aggregate by Moorum Soil, International Journal for Multidisciplinary Research,4(4),(2022),590-595. 3. Troxel G.E, Davies H.E and Kelly J.W, Composition and properties of concrete (New York, McGraw Hill Books Company, 1968). 4.Karim, M. R., Zain, M. F. M., Jamil, M., Islam, M. N. (2011). Strength of Concrete as Influenced by Palm Oil Fuel Ash. Australian Journal of Basic and Applied Sciences, 5(5): 990 – 997. 5. Dr.K. Chandramouli, Dr.N. Pannirselvam, J. Sree Naga Chaitanya, D. Venkateswara, A Partial Replacement of Natural Sand by M Sand in Bacterial Concrete , INTERNATIONAL JOURNAL OF INNOVATIVE RESEARCH IN TECHNOLOGY , 8(5),30-350. 6.J. Sree Naga Chaitanya, Dr.K. Chandramouli, K. DivyaDr.D. Vijayakumar, K. Akarshitha. Mechanical Properties Of Bamboo Fiber Reinforced Concrete By Using Ggbs As Partial Replacement Cement And Zeolite Powder As Fine Aggregate Powder, North Asian International Research Journal Consortiums ,9(6),(2023),17-23. 7. Munir, A., Abdullah, Huzaim, Sofyan, Irfandi, & Safwan. (2015). Utilization of palm oil fuel ash (POFA) in producing lightweight foamed concrete for nonstructural building material. Procedia Engineering, 125, 739–746. 8. Sk. Sahera, Dr.K. Chandramouli, J. Sree Naga Chaitanya, Dr.D. Vijayakumar, T. Saiakhil. Strength Studies On Crimped Steelfiber Concrete As Partial Replacement Of Cement With Zeolite Powder, North Asian International Research Journal Consortiums, 9(6),(2023),10-16. 9.Mohamed R. A. S, EFFECT OF POLYPROPYLENE FIBERS ON THE MECHANICAL PROPERTIES OF NORMAL CONCRETE,Journal of Engineering Sciences, Assiut University, Vol. 34, No. 4, pp. 1049-1059, July 2006. 10.G. Murali, A. S. Santhi* and G. Mohan Ganesh. Effect of Crimped and Hooked End Steel Fibres on the Impact Resistance of Concrete, Journal of Applied Science and Engineering,17(3), 259-266, 2014. 11. Experimental Study On Partial Replacement Of Cement With Fly Ash And Complete Replacement Of Sand With M sand” ISSN: 2348 – 8352, SSRG International Journal of Civil Engineering ( SSRG - IJCE ) – Special Issue ICITSET Sep 2018. 12. Deepthi D and Dumpa (2016), “Studies on behavior of crimped steel fiber reinforced concrete with wood waste ash as an admixture”, SSRG-IJCE, vol. 3 issue 1, PP46-5.