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Stream D_John Chappell
- 1. Range Management John Chappell MBE MSc BEng(Hons) CEng FIMechE
- 2. Copyright © United Utilities Water Limited 2015 2 I am a Maintainer
- 3. The Vision – created November 2014
- 4. Copyright © United Utilities Water Limited 2015 4 Operational Engineering Steve Fraser Managing Director Wholesale Richard Ratcliff Wholesale Engineering Director John Chappell Head of Operational Engineering Dave Evans Operational Engineering ESM AMS (Eng) OE PEMs Warren Bullough A I Delivery Manager (WW) Steve Wade A I Delivery Manager (W) Chris Lomax Chief Electrical Dan Brooks Chief Mechanical Alison Summersfield Lead Range Manager Ged Hyland Maintenance Engineering Laura Wood Executive Secretary
- 5. Copyright © United Utilities Water Limited 2015 5 Range Management Performance Metrics Service Schedule Glovebox Manual Haynes Manual Spares Training 1st & 2nd Editions Fleet wide improvement • Learn from best (and worst) in fleet • Apply across whole fleet • Consistently • ‘Real’ Continuous Improvement
- 6. Copyright © United Utilities Water Limited 2015 6 Range Management Site-Specific Performance: PM, AEM, ADT, AM IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW 20 System Blocks (Not all require an RM FTE) Consolidate across all Sites: (no. Assets/Process Cell; baseline Ww Process Codes with CW synergy) 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW CW WW Process Code Description PGI PGI Description Clean Water Wastewater TERTIARY TREATMENT PR-TTB Tertiary – Baff 1 PR-TTC Tertiary – Couffs 1 PR-TTI Tertiary – Immedium Sand Filters 1 PR-TTN Tertiary – Nitrifying Tower Filters 1 PR-TTR Tertiary – Rapid Gravity Filters 1 PR-TTS Tertiary – Submerged Aeration Filter 1 PR-TTU Tertiary - UV 1 3 x Statutory RMs is a Water Industry short term necessity PSSR LOLER HV/LV PUMPS
- 7. Copyright © United Utilities Water Limited 2016 7 Range Management Resources Current Ranges Covered & Gaps highlighted in month David Francis (Jacobs) : Chemical Treatment Jeffrey Ng (Jacobs) : Scraper Bridges (PS & FS) Alan Groves (Jacobs) : HV/LV (incl. Diesel Generators) Darren Howarth : Inlet Works Mark Byrne : Secondary Treatment – Trickling filters Dave Belshaw : Tertiary Treatment (incl. SAFs & RBCs) Bob Turner : Pumps (Alan Groves (Jacobs) : HV/LV (incl. Diesel Generators)) Bob Turner : Pumps (David Francis : Chemical Treatment) Alan Groves (Jacobs): HV/LV (incl. Diesel Generators) Alison Summersfield (Lead): Sludge Digestion Keith Wearing: Energy Generation David Francis (Jacobs) : Chemical Treatment Alan Groves (Jacobs) : HV/LV (incl. Diesel Generators) Dave Belshaw : Disinfection - UV Bob Turner : Pumps Mark Byrne : Filtration – Membrane Technology WaterWasteWaterNetworkBioresource Services Requests made: • Chlorine Dosing • More Water support • Tertiary BAFFs • 2nd Treatment • Anoxic mixers • Blowers • NEREDA • SAFs & RBCs • Sludge • GBTs • Centrifuges
- 8. Copyright © United Utilities Water Limited 2016 8 6 Pillar Delivery Plans 03-Apr 10-Apr 17-Apr 24-Apr 01-May 08-May 15-May 22-May 29-May 05-Jun 12-Jun 19-Jun 26-Jun 03-Jul 10-Jul 17-Jul 24-Jul 31-Jul 07-Aug 14-Aug 21-Aug 28-Aug 04-Sep 11-Sep 18-Sep 25-Sep 02-Oct 09-Oct 16-Oct 23-Oct 30-Oct 06-Nov 13-Nov 20-Nov 27-Nov 04-Dec 11-Dec 18-Dec 25-Dec 1. Fleet performance Full Inventory for Region Operational - Ammonia Removal Operational - Energy Consumption Operational - Alkalinity Operational - Dissolved Oxygen Operational - Wash cycles Maintenance - Cyclic Maintenance - Proactive Maintenance - Reactive Analysis of Reactive costs Identification of key asset issues and prioirities 2. Service Schedule OEM O&M Task Summary Generic RCM Workbank review Site Specific Task Variation 3. Glovebox Manual Quick Start Guide - Wigan Lineside Trial Schematic - Wigan 4. SOP (Haynes) Overarching Operating Standard Overarching Maintenance Standard Asset Specific SOP - Brightwater BAFF Asset Specific SOP - OTV Veolia BAFF SSI template defined and issued for population 5. Spares OEM Spares Recommendation BOM Created Critical Spares Holding (long-lead breakdowns) Fully-costed whole-life Spares Holding Strategy Build & Monitor Spares Kanban (MSL, MRO) 6. Training Syllabus created & submit to L&D Identify users for training 6 Pillar Delivery Plan Apr-17 May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17 Nov-17 Dec-17
- 9. Copyright © United Utilities Water Limited 2015 9 Tertiary Treatment: UV (Dave Belshaw) Dashboard TrainingGlovebox/Lineside - Blackburn“Haynes” Manual – Blackburn Optimisation Operational Support Preston Wigan Blackburn Carnforth Lancaster Morecambe Pilling Preesall Garstang Walton – Le- Dale Water • Common UV Lamp Breakage Procedures • Low cost engineering solution for in service, switched off UV plant • Easy no lift de-comm/re-comm required to maintain quality supply to customers • Innovation support – LED trial at Cumwhinton. DfMA plug and play UV rigs Wastewater • Stainless Steel wiper trials • Improved Quartz cleaning without the use of chemicals • Further development of SOPs and moving over Haynes manual to match Sludge Digestion format • Real-time UV mimics for ICC • Continued input in to UV Asset Standards & Signature Design Review
- 10. Copyright © United Utilities Water Limited 2015 10 70% 0% Stop doing these cyclics – has little effect 100% 70% Move the resource Reliability Centred Maintenance – Step 1 Achieve 100% of these cyclics – to prevent or detect problems before they fail ReactiveCost CyclicCompliance
- 11. Any Questions?