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New Developments for Ultra Deepwater Hydrate Remediation
 Technology in the Gulf of Mexico

Presented by:

     David C. Wright          Fernando C. Hernandez
     President                Deepwater Operations Manager


                  Wright’s Well Control Services
Hydrate Remediation System Recap

 At the 2009 Deepwater Intervention Forum, conference
 delegates learned about a successful hydrate
 remediation in 7200’ WD in the GoM using Wright’s Well
 Control Service’s (WWCS) Hydrate Remediation System.




                                                          2
Hydrate Remediation System Recap

  Wright’s designed and built the system in 18
  months for a major energy company in response
  to a hydrate blockage.

  On this first deployment, the Wright’s system:

• cleared 15 miles of 12” pipeline

• removed 9000 barrels of hydrocarbons, condensate and
  other fluids



                                                         3
Hydrate Remediation Update
This year at DIF, we would like to tell you about:

• How the Wright’s Hydrate Remediation System works
• What lessons were learned from this first deployment and
  the resulting enhancements made to the system
• Proven additional uses besides hydrate remediation
• Further non-hydrate remediation applications planned
• Current R&D and planned enhancements for hydrate
  remediation operations
• Our thoughts on next generation solutions that go beyond
  hydrate remediation



                                                             4
How the Wright’s Hydrate Remediation
System Works - Skid
•   Self-contained system with pump and motor assembly placed on the
    mud line utilizing skirted steel mud mats
•   Powered by filtered seawater from the surface via coiled tubing
    from a Multi-Service Vessel (MSV) or rig, or left on ocean floor for
    later use
•   Not limited by a Remotely Operated Vehicle’s (ROV) hydraulic
    energy




                                                                           5
How the Wright’s Hydrate Remediation System
Works – Skid Deployment at Surface




                                              6
How the Wright’s Hydrate Remediation
 System Works - EQDs
• Subsea accumulators engage Emergency Quick Disconnects (EQD)
  with acoustic activation from vessel, initiating the following sequence:
   -   Ongoing hydrate operations on the pipeline/subsea asset are shut off by isolating
       barriers
   -   All four hot stabs eject at tie in points, thus overcoming differential pressure caused
       by a vacuum effect in the pipeline vs. hydrostatic pressure


• EQDs mitigate impact of:
   -   MSV drive off and/or loss of DP power
   -   Release of hydrocarbons
   -   Sea water flooding the pipeline asset
       and hydrates reforming
How The Wright’s Hydrate Remediation
System Works – Gas Separator

•   Deployed in a modular fashion as a independent system that is
    designed to interface on the top of the hydrate skid, and separates
    gas from the fluids

• The first coil tubing line sends gas free
  flowing to a surface gas separator and/or
  flare boom

• The second coil tubing return line receives
  the processed hydrocarbons and other
  fluids to the surface for additional
  processing and containment



                                                                          8
How The Wright’s Hydrate Remediation
System Works – Gas Separator

•   A methanol injection panel prevents the formation of additional
    hydrates

•   Several injection points throughout the hydrate skid and separator
    are able to receive methanol

•   A ball check in the stack prevents fluid from filling the gas line

•   The gas separator has a built in sand trap




                                                                         9
How The Wright’s Hydrate Remediation System
Works – Gas Separator Deployment at Surface




                                              10
Nine Lessons Learned from the first deployment of
       the Wright’s Hydrate Remediation System
Lesson #1:

• Needed to add the capability to remove asphaltene and paraffin
  blockages mixed with hydrates in a pipeline
  –   Installed extra chemical injection lines, so as to treat asphaltene and paraffin during
      suction phase of remediation
  –   Developed injection system capable of pumping multiple chemicals independently or
      simultaneously as needed at tie in point during suction phase of remediation
  –   Also added injection system for skid and separator to avoid asphaltene and paraffin
      blockages forming within the hydrate remediation system


• RESULT: Successfully removed an asphaltene and paraffin blockage at
  4,200’ WD from several miles of pipeline




                                                                                                11
Nine Lessons Learned from the first deployment of
       the Wright’s Hydrate Remediation System
Lesson #2:

• Needed to enhance ROV friendly features:
  –   Improve flying lead handling with better parking points
  –   More strategic placement of analog gauges
  –   Paddle vales responsible for flow metering and barrier isolation were redesigned to
      better handle an ROV’s force
  –   Installation of visual indicators to improve interpretation of valve actuation


• RESULT: better ROV tooling interface
  and actuation of components on system




                                                                                            12
Nine Lessons Learned from the first deployment of
       the Wright’s Hydrate Remediation System
Lesson #3:

• Needed to enhance connecting/disconnecting interface points for skid
  and separator
  –   Previous male and female connectors were composed of multiple welded components -
      each one redesigned as one solid piece to increase connector strength and reduce
      damage during connecting and disconnecting operations
  –   A filtration screen on the male connector prevents foreign objects from going into the
      coil and plugging it
  –   Repositioned guide posts by moving two post to the back landing area and leaving one
      in the front area for optimal ROV maneuverability
  –   Guideposts repositioned closer to the separator allowing for optimal ROV access


• RESULT: improved ROV access and mating points reducing the risk of
  possible damage at skid and separator interface points


                                                                                           13
Nine Lessons Learned from the first deployment of
     the Wright’s Hydrate Remediation System
Lesson #3:




             ROV visual confirmation of mating point

                                                       14
Nine Lessons Learned from the first deployment of
    the Wright’s Hydrate Remediation System
Lesson #4:

• Needed to better manage and control nitrogen usage:
   –   Valve configuration allows for a complete purge of hydrate system on deck of MSV
   –   Isolation valves were installed on the coiled tubing ends used for condensate/fluids
       and gas returns
   –   Valves used to remove trapped fluids and gasses in coiled tubing, before and after
       connecting or disconnecting
   –   Valve configuration keeps system purged between subsea installation and the start
       of remediation operations


• RESULT: less nitrogen wasted and needed on site, as it is
  strategically used and controlled to meet job specifications




                                                                                              15
Nine Lessons Learned from the first deployment
    of the Wright’s Hydrate Remediation System
Lesson #5:

• Needed a more compact and advance data logging unit
  –   Designed software/hardware to work in conjunction with WWCS subsea hybrid
      valve pack to better interpret internals of pipeline, gas separator and skid
  –   Hybrid valve pack was created with a small footprint making it ROV porch
      compatible and bypassing the need for an ROV attachable skid


• RESULT: time savings due to:
  –   Quicker installation
  –   Quicker mobilization
  –   Quicker repair time




                                                                                     16
Nine Lessons Learned from the first deployment of
     the Wright’s Hydrate Remediation System
Lesson #6:

• Needed to improve system’s center of gravity and sling configuration

• Skid
   –   Length of skid (71’) made setting skid on mud mats and retrieval challenging
   –   New sling configuration improves skid’s center of gravity placing less stress on the
       frame and critical stress points around the seal assembly
• Gas Separator
   –   The new sling configuration for the separator improves its CG while reducing the
       risk of damage to interface points


• RESULT: better overall control and handling in all weather/installation
  scenarios


                                                                                              17
Nine Lessons Learned from the first deployment of
     the Wright’s Hydrate Remediation System

Lesson #6:




      ROV handling the skid using WWCS sling system



                                                      18
Nine Lessons Learned from the first deployment of
     the Wright’s Hydrate Remediation System
Lesson #7:

• Needed a subsea analog gauge assembly to accurately interpret
  vacuum and absolute pressure data from internals of pipeline

• RESULT: increased topside reaction time with vessel spread by
  utilizing gauges strategically populated on skid to monitor pump
  inlet, pump outlet, and pressure in the gas separator




                                                                     19
Nine Lessons Learned from the first deployment of
     the Wright’s Hydrate Remediation System
Lesson #8:

• Needed to re‐engineer seal assembly for motor and pump

• RESULT: increased operational life of the system




                                                           20
Nine Lessons Learned from the first deployment of
     the Wright’s Hydrate Remediation System
Lesson #9:

• Needed to enhance environmentally friendly features

• RESULT #1: developed subsea flush loop system to flush
  hydrocarbons out of the skid and separator with the inclusion of
  coiled tubing – flush loop also worked as a primer for the pump
  system

• RESULT #2: hydrocarbons are then placed in a topside containment
  system




                                                                     21
Non-Hydrate Remediation Applications
         Implemented for the Wright’s System
  In addition to making improvements from the lessons learned from
  deploying the system for hydrate remediation, WWCS developed
  and executed new applications for the skid and gas separator

• The system has successfully flushed several miles of pipeline during
  plug and abandonment/decommissioning operations
• The system was also reconfigured to allow for the removal of pigs




                                                                         22
So Where Do We
 Go From Here?


                 23
Current R&D and planned
         non-hydrate remediation applications

• Dewatering/unloading a pipeline

• Flooding and hydro testing a pipeline (max pressure 3600 psi in
  current configuration)

• Pushing a pipeline pig




                                                                    24
Current R&D and planned enhancements for
           hydrate remediation operations

• Develop buoyancy system to counter the weight of skid and enable
  small crane launch from back of a boat

• Reconfigure system for deployment at greater water depths or for
  use in shallow water and inland waters




                                                                     25
Conclusion – It’s Time to go Beyond Hydrate
Remediation
 There is a great emphasis placed in the offshore industry
 on the entire hydrate remediation process. What we are
 proposing today is the need for operators to embrace flow
 assurance as the new solution of choice.
 That is to no longer remediate or treat hydrates, but to
 remove the opportunity for hydrate blockages to form in
 the first place.
 Ashpaltene, paraffin and sand remediation must also be
 factored into this proposed flow assurance philosophy.
Conclusion – the First Step Toward Flow
Assurance

As a first step, Wright’s in conjunction with other service
companies is advising its clients on identifying and placing
strategic connection points on their assets during pipeline
construction or rehabilitation to allow for direct
interfacing with the system.
Conclusion – Faster Deployment is the Key
to Flow Assurance

By applying its proven technology, which can clear multiple
blockages in miles of pipeline at a time, Wright’s can
respond at the first sign of a problem and immediately
eliminate a possible hydrate rather than deploying after the
asset is completely blocked.
The system can also be enhanced so as to lay dormant
subsea, adjacent to the asset for even faster deployment.
Questions?
Thank You
David Wright, President
dcwright@wwcs911.com


Fernando Hernandez, Deepwater Operations Manager
fchernandez@wwcs911.com


281-446-0273
www.wwcs911.com

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New Developments for Ultra Deepwater Hydrate Remediation Technology

  • 1. New Developments for Ultra Deepwater Hydrate Remediation Technology in the Gulf of Mexico Presented by: David C. Wright Fernando C. Hernandez President Deepwater Operations Manager Wright’s Well Control Services
  • 2. Hydrate Remediation System Recap At the 2009 Deepwater Intervention Forum, conference delegates learned about a successful hydrate remediation in 7200’ WD in the GoM using Wright’s Well Control Service’s (WWCS) Hydrate Remediation System. 2
  • 3. Hydrate Remediation System Recap Wright’s designed and built the system in 18 months for a major energy company in response to a hydrate blockage. On this first deployment, the Wright’s system: • cleared 15 miles of 12” pipeline • removed 9000 barrels of hydrocarbons, condensate and other fluids 3
  • 4. Hydrate Remediation Update This year at DIF, we would like to tell you about: • How the Wright’s Hydrate Remediation System works • What lessons were learned from this first deployment and the resulting enhancements made to the system • Proven additional uses besides hydrate remediation • Further non-hydrate remediation applications planned • Current R&D and planned enhancements for hydrate remediation operations • Our thoughts on next generation solutions that go beyond hydrate remediation 4
  • 5. How the Wright’s Hydrate Remediation System Works - Skid • Self-contained system with pump and motor assembly placed on the mud line utilizing skirted steel mud mats • Powered by filtered seawater from the surface via coiled tubing from a Multi-Service Vessel (MSV) or rig, or left on ocean floor for later use • Not limited by a Remotely Operated Vehicle’s (ROV) hydraulic energy 5
  • 6. How the Wright’s Hydrate Remediation System Works – Skid Deployment at Surface 6
  • 7. How the Wright’s Hydrate Remediation System Works - EQDs • Subsea accumulators engage Emergency Quick Disconnects (EQD) with acoustic activation from vessel, initiating the following sequence: - Ongoing hydrate operations on the pipeline/subsea asset are shut off by isolating barriers - All four hot stabs eject at tie in points, thus overcoming differential pressure caused by a vacuum effect in the pipeline vs. hydrostatic pressure • EQDs mitigate impact of: - MSV drive off and/or loss of DP power - Release of hydrocarbons - Sea water flooding the pipeline asset and hydrates reforming
  • 8. How The Wright’s Hydrate Remediation System Works – Gas Separator • Deployed in a modular fashion as a independent system that is designed to interface on the top of the hydrate skid, and separates gas from the fluids • The first coil tubing line sends gas free flowing to a surface gas separator and/or flare boom • The second coil tubing return line receives the processed hydrocarbons and other fluids to the surface for additional processing and containment 8
  • 9. How The Wright’s Hydrate Remediation System Works – Gas Separator • A methanol injection panel prevents the formation of additional hydrates • Several injection points throughout the hydrate skid and separator are able to receive methanol • A ball check in the stack prevents fluid from filling the gas line • The gas separator has a built in sand trap 9
  • 10. How The Wright’s Hydrate Remediation System Works – Gas Separator Deployment at Surface 10
  • 11. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #1: • Needed to add the capability to remove asphaltene and paraffin blockages mixed with hydrates in a pipeline – Installed extra chemical injection lines, so as to treat asphaltene and paraffin during suction phase of remediation – Developed injection system capable of pumping multiple chemicals independently or simultaneously as needed at tie in point during suction phase of remediation – Also added injection system for skid and separator to avoid asphaltene and paraffin blockages forming within the hydrate remediation system • RESULT: Successfully removed an asphaltene and paraffin blockage at 4,200’ WD from several miles of pipeline 11
  • 12. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #2: • Needed to enhance ROV friendly features: – Improve flying lead handling with better parking points – More strategic placement of analog gauges – Paddle vales responsible for flow metering and barrier isolation were redesigned to better handle an ROV’s force – Installation of visual indicators to improve interpretation of valve actuation • RESULT: better ROV tooling interface and actuation of components on system 12
  • 13. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #3: • Needed to enhance connecting/disconnecting interface points for skid and separator – Previous male and female connectors were composed of multiple welded components - each one redesigned as one solid piece to increase connector strength and reduce damage during connecting and disconnecting operations – A filtration screen on the male connector prevents foreign objects from going into the coil and plugging it – Repositioned guide posts by moving two post to the back landing area and leaving one in the front area for optimal ROV maneuverability – Guideposts repositioned closer to the separator allowing for optimal ROV access • RESULT: improved ROV access and mating points reducing the risk of possible damage at skid and separator interface points 13
  • 14. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #3: ROV visual confirmation of mating point 14
  • 15. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #4: • Needed to better manage and control nitrogen usage: – Valve configuration allows for a complete purge of hydrate system on deck of MSV – Isolation valves were installed on the coiled tubing ends used for condensate/fluids and gas returns – Valves used to remove trapped fluids and gasses in coiled tubing, before and after connecting or disconnecting – Valve configuration keeps system purged between subsea installation and the start of remediation operations • RESULT: less nitrogen wasted and needed on site, as it is strategically used and controlled to meet job specifications 15
  • 16. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #5: • Needed a more compact and advance data logging unit – Designed software/hardware to work in conjunction with WWCS subsea hybrid valve pack to better interpret internals of pipeline, gas separator and skid – Hybrid valve pack was created with a small footprint making it ROV porch compatible and bypassing the need for an ROV attachable skid • RESULT: time savings due to: – Quicker installation – Quicker mobilization – Quicker repair time 16
  • 17. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #6: • Needed to improve system’s center of gravity and sling configuration • Skid – Length of skid (71’) made setting skid on mud mats and retrieval challenging – New sling configuration improves skid’s center of gravity placing less stress on the frame and critical stress points around the seal assembly • Gas Separator – The new sling configuration for the separator improves its CG while reducing the risk of damage to interface points • RESULT: better overall control and handling in all weather/installation scenarios 17
  • 18. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #6: ROV handling the skid using WWCS sling system 18
  • 19. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #7: • Needed a subsea analog gauge assembly to accurately interpret vacuum and absolute pressure data from internals of pipeline • RESULT: increased topside reaction time with vessel spread by utilizing gauges strategically populated on skid to monitor pump inlet, pump outlet, and pressure in the gas separator 19
  • 20. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #8: • Needed to re‐engineer seal assembly for motor and pump • RESULT: increased operational life of the system 20
  • 21. Nine Lessons Learned from the first deployment of the Wright’s Hydrate Remediation System Lesson #9: • Needed to enhance environmentally friendly features • RESULT #1: developed subsea flush loop system to flush hydrocarbons out of the skid and separator with the inclusion of coiled tubing – flush loop also worked as a primer for the pump system • RESULT #2: hydrocarbons are then placed in a topside containment system 21
  • 22. Non-Hydrate Remediation Applications Implemented for the Wright’s System In addition to making improvements from the lessons learned from deploying the system for hydrate remediation, WWCS developed and executed new applications for the skid and gas separator • The system has successfully flushed several miles of pipeline during plug and abandonment/decommissioning operations • The system was also reconfigured to allow for the removal of pigs 22
  • 23. So Where Do We Go From Here? 23
  • 24. Current R&D and planned non-hydrate remediation applications • Dewatering/unloading a pipeline • Flooding and hydro testing a pipeline (max pressure 3600 psi in current configuration) • Pushing a pipeline pig 24
  • 25. Current R&D and planned enhancements for hydrate remediation operations • Develop buoyancy system to counter the weight of skid and enable small crane launch from back of a boat • Reconfigure system for deployment at greater water depths or for use in shallow water and inland waters 25
  • 26. Conclusion – It’s Time to go Beyond Hydrate Remediation There is a great emphasis placed in the offshore industry on the entire hydrate remediation process. What we are proposing today is the need for operators to embrace flow assurance as the new solution of choice. That is to no longer remediate or treat hydrates, but to remove the opportunity for hydrate blockages to form in the first place. Ashpaltene, paraffin and sand remediation must also be factored into this proposed flow assurance philosophy.
  • 27. Conclusion – the First Step Toward Flow Assurance As a first step, Wright’s in conjunction with other service companies is advising its clients on identifying and placing strategic connection points on their assets during pipeline construction or rehabilitation to allow for direct interfacing with the system.
  • 28. Conclusion – Faster Deployment is the Key to Flow Assurance By applying its proven technology, which can clear multiple blockages in miles of pipeline at a time, Wright’s can respond at the first sign of a problem and immediately eliminate a possible hydrate rather than deploying after the asset is completely blocked. The system can also be enhanced so as to lay dormant subsea, adjacent to the asset for even faster deployment.
  • 30. Thank You David Wright, President dcwright@wwcs911.com Fernando Hernandez, Deepwater Operations Manager fchernandez@wwcs911.com 281-446-0273 www.wwcs911.com