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Substation/Enclosed
Switchgear/PCC Fundamentals
Niel Miele, PE, LEED AP
PACS Industries
Let’s go Golfing
Swing = Energy
The Water Tank
Voltage
Impulse
Voltage
Nominal Current
Short Circuit Current
Electrical System
• Voltage
– Steady State
– Basic Impulse Level (BIL)
• Current
– Nominal
– Short Circuit
Dangerous Territory
Electrical Danger
• Electrical Current is Very Powerful
• Any Path to Ground Results in Electrical
Current
• Less Than 100mA Can Kill
• Electrical Current Can Jump Between
Conductors
• Arc Fault
Arc Flash
Arc Flash
Arc Flash
• Plasma Arc Can be Greater than 35,000
Degrees
• Copper Expands and Vaporizes by a Factor of
67,000
• Arc Blast at 160dB
• Flame, Metal, Smoke and Debris Expel at
600MPH
Arc Flash Boundaries
Arc Flash Boundaries @ 13.8kV
26 INCHES
7 INCHES
60 INCHES
15 FEET
System Model
System Model
Utility
Substation
Consumer
Power Grid
Electrical Substation
• Hub on the Power Grid
• Voltage Converter
• Distribution Point
• Link
Substation Components
• Transformer
• Circuit Switches/Breakers
• Command and Control System
• Communication Network
Circuit Breaker
Circuit Breaker-Low Voltage
Circuit Breaker-Low Voltage
Circuit Breaker-Medium Voltage
Circuit Breaker-High Voltage
Circuit Breaker-Extra High Voltage
Command/Control Systems
• Breaker Control
• System Monitoring
• Circuit Protection/Logic
• Feedback
• Metering
Breaker Control
Control Switches
Current Monitoring
Current Transformer
Overcurrent Trip
Voltage Monitoring
Potential Transformer
Undervoltage Trip
Electromechanical Relays
Multi-Function Relay
Multi-Function Relay
Communication
Communication Network
• Multiple Communication Loops
• Internal/External
– Status
– Health
– Data Collection
• Copper and Fiber Optic Connection
Communication Network
SCADA
• Supervisory Control And Data Acquisition
• Series of Inputs and Outputs
• Digital
• Analog
• Master CPU or PLC
• Communicates To/From Master Processor
SCADA
Substation Design Criteria
• IEEE/ANSI Standards/Guidelines
– Equipment and Conductor Clearances
• Transmission 69kV – 765kV
• Distribution 5kV – 35kV
• Overhead Bus and Lines
• Large Sites with Civil Issues
– Drainage
– Grounding
– Steel Foundations
Transmission Substation
Distribution Substation
Switchgear Design Criteria
• IEEE/ANSI Standards/Guidelines
– Internal Bus Needs Phase to Phase/Ground Clearance
• Medium Voltage 5kV – 38kV
• High Current 1000A – 5000A
• Self Contained in One or More Lines of Cubicles
• Indoor or Outdoor
• Confined Space for Operation
• Metalclad
• Arc Resistant
Switchgear
Switchgear
Switchgear
Switchgear
Switchgear
Design Considerations
• Space Allocation
– Sufficient Arc Flash Boundary
– Work Clearance per NEC
• Controllability
• Accessibility
• Maintainability
• Personnel/Arc Flash Protection
Warning Signs
Personnel Protective Equipment (PPE)
Special Tools
Special Tools
Arc Resistant Switchgear
Power Control Centers
Power Control Centers
Power Control Centers
Switchgear Construction
Switchgear Construction
Switchgear Construction
Switchgear Construction
Switchgear Construction
Switchgear Construction
Switchgear Construction
Switchgear Construction
Switchgear Construction
Manufacturing
Manufacturing
Special Tools
PPE
Switchgear
Substations
Protection/Controls
Components
Arc Flash
Voltage/Current
• System Voltage
• BIL
• Nominal Current
• Short Circuit Current
Golf Time

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