TerraDura soil stabilization technology uses a liquid polymer concentrate that is diluted and sprayed onto soil or aggregates to chemically bond the particles together when the water evaporates, forming a strong and waterproof solid mass that can be used to construct durable roads, parking lots, and other infrastructure at reduced costs. The polymer treated areas have superior strength, are highly resistant to weathering and water damage, and provide a more environmentally friendly alternative to traditional road building materials. The document provides information on how to use the TerraDura technology for various types of road construction and other applications such as dust control.

1. for
Soil Stabilization
Technology
Road Construction

2. CONTENTS: 2 TerraDuraSoil Stabilization4 Road Construction14 Dust Control16 Environmental Benefits18 Contacts

3. TerraDura Soil Stabilization Technology
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4. TerraDurapolymeremulsionisapowerful,high-techbondingagentchemicallyengineeredtobondsoilandaggregateparticlestogetheratthemolecularlevel.
Theresultisa100%ecosafesoilorsandbasedcementidealforconstructingroads,parkinglots,driveways, trails,landingstrips,helipads,landfills,ponds,canalsandlevies.Otherapplicationsincludedustcontrol, slopestabilization,brick/blockmanufacturingandasatackifierforhydro-seeding.
TerraDurapolymerisaliquidconcentratethatisdilutedwithanytypeofwaterandcureswhenthewateradditiveevaporates.Theproductcanbeusedwithallsoiltypesandiseasilyappliedusinganythingcapableofsprayingwater,fromsmallhandheldagriculturalsprayerstopressurizedwatertrucks.
TerraDura Soil Stabilization Technology
Whenmixedwithsoilorsandthepolymersfillsthevoidspacesbetweenthesoil/sandparticlesandre-crystallizesaswaterdissipates,chemicallybondingtheparticlestogethertoformastrongwaterproofflexiblesolid-mass.
Unlikecompetitiveproducts,TerraDuraistheonlysoilstabilizermadeof100% newlymanufacturedpolymersanddevelopedbyatopU.S.polymerproducerspecificallyforthesoilstabilization.Ourproductsneveruserecycled/wastepolymers,vinylacetatecopolymersoranypetrochemicalasphaltbitumenmixestherebydeliveringthemostreliableandenvironmentallysafeproductonthemarket.
TerraDurahasbeenthoroughlylabtestedandcertifiedtoconformto“worldroadstandardspecifications”.Labtestingdataisavailableuponrequest.
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5. Road Construction4

6. Road Construction
Atrueindustryinnovationforroadconstruction; TerraDuragreatlyreducescosts,hassuperiorloadstrengthandexceptionaldurabilityagainstweatherandwaterdamagethanconventionalroadconstructionmaterials.
Cost-Efficient
UsingTerraDuraforroadconstructionreducescosts20%to50%asaneconomicalalternativetoconcreteslurryandquarriedrockaggregate.Thisconsiderablecostsavingsispossibleastheinsitusoil(onsite)isusedastheaggregatetocreatedurableroads,circumventingtheneedforexpensiveexcavationandimportationofhigh-costquarriedconstructionaggregates.Thesoilunderfootbecometheaggregate.Polymerapplicationscurewithinadayallowingroadprojectstobecompletedfarquickerthancurrentlyusedconstructionsmethods.
SuperiorStrength
Polymertechnologypavementshavesuperiorload- bearingcapacityandcansupporttheheaviesttraffic. Labtested,itequallyorsurpassesconventionalhotmixasphaltpavementinstructuralstrengthanddurabilitywithhigherresistancetorutting,displacementandfailure.
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7. Road Construction
Susceptibility to moisture infiltration is the primary cause of road failure.
Weather/WaterResistant
TerraDuraisradicallymoreresilienttoweatherandwaterdamagethanconventionalconstructionmaterials.Oncecured,thetreatedareabecomesimpervioustowaterandwillnotbreakapartorwash- offinheavyrainorfloodconditions.Norwillitabsorbwater,effectivelyprotectingagainstdamagefromshrink-swellandfreeze-thawcausedbymoistureinfiltration.
WorldStandardRoadSpecification
Certifiedtoconformto“worldroadstandardspecifications”,
TerraDuraapplicationsuseregularroadbuildingequipmentand
arelaidsimilartohotmixasphalt,asaflexiblepavementin
continuousjoint-freelayers.
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8. Road Construction
InfrastructureSolution
Oneofourprimaryobjectivesistointroducethistechnologytocountrieswhereroadconstructionaccountsforasignificantshareofpublicexpenditure.Asindustrialcostcontinuetoriseglobally,sodoestheneedforinnovativesolutionsforinfrastructuredemand. Forurbanroadsandstreets,TerraDuracanbeusedasasub-baseslabofaggregateunderneathathinblacktopasphalttoplayerorinruralormountainousroadsasareplacementtogravelorcementslurry.
Polymer-basedsoilstabilizationtechnologyoffersthefollowingadvantages: 7
1.ReducedCosts(20%to50%)
2.ReducedConstructionTime
3.GreaterLoadStrength
4.GreaterDurability
5.GreaterEnvironmentalResponsibility

9. Road Construction
ATerraDura®slabisaroadlayer(basecourseorsubbase)ofaggregate,stabilizedwithTerraDura®polymers.Becauseofit’sstrength,waterresistanceandflexibilityyoucanconstructdurableroadsatlowcostusinginsitusoils(onsite). TheTerraDura®slabisconstructedasyouwouldconstructatraditionalsubbaselayeroragravelroad,addingtheTerraFirm®slabpolymerswiththewaterrequiredforoptimumcompaction.
UrbanRoads&Streets
TerraDurasoilstabilizationisasimpleandcostsavingsolutionforprovincialandcitystreetconstruction.
®®
UseaTerraDuraslabasyouwouldusecrusherstoneunderapremixasphaltsealorunderanylightsealasrequired.ATerraDuraslabcanevenbeusedwithoutablacktopsealforlightertraffic,servingasanallweatherwearingcoursethatdoesnothavetobegraded.
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10. Road Construction
RuralCountry&MountainRoads
TerraDuraisidealfortownship,ruralornaturereserveroadsandcanbeusedwithorwithoutabituminousseal.
Adurablegravelroadsealcanbeconstructedwitha“browntop”plusalightbituminoussealinandonthegravelroadsurface.Mix75mmor100mmTerraDuraintothesurface,letdryandaddalightbituminousseal.Itneedsnograding,isinexpensiveandcanbeeasilymaintained.TerraDurahardens90% ofallinsitusoilsandmakesthemwaterresistant.Constructionlocationsoftenhave97%ofthebuildingmaterialsonsite,costingverylittleornothing.
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11. Road Construction
PolymerRoadDevelopment
TerraDuraapplicationsusestandardroadconstructionequipmentandcanbephasedoveraperiod,asbudgetsallow.Itprovidesaworkablesurfacewithinbudgetuntilfullengineeringstandardscanbeachieved.
UsePolymerslabs,sealsandbitumensealsasrequired,savingcostsandensuringdurability.Easylowcostmaintenancefurthercreatesemploymentinlocalcommunities.
Step 1
Soil is well compacted by feet, cars, trucks, and rain.
Step 2
Spray 0.75 inches polymer seal on and compact with tires.
Step 3
Add sand seal 0.25 inch, compact with tires.
Step 4Add polymer slab 3 inches, compact.
Step 5
Add 4 inch polymer slab with nature top compact.
Step 6Add blacktop seal or more slabs. Ensure adequate support.
Light traffic.
Seal reduces abrasion.
Mini soil slab, thinner, lighter dosage.
Soil slab, thicker, higher dosage, with extra chemicals in top layer.
Full design for heavy traffic.
Tractor- pulled Disk Hallow
Grader
Water Truck
Compactor
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12. Road Construction
TerraDuraFacts
Material:
Curing:
Cure Time:
Freezing:
Depth:
Shipping:
Maintenance Time:
Maintenance Amount:
Product Life:
Soil Type:
Weather:
Water Dilution:
Other Benefits:
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"Prime"material,madeofreactedpolymers.
Cureswhenthewateradditiveevaporates.
Usuallywithin10hoursat65°F/18°Cindryweather,longercuretimewithwet,dampandcoldweather.
Cannotbeusedwhenfreezing.OncecuredTerraDuraisunaffectedbyfreezingtemperatures.
0.5”to4"(2cmto10cm)deepdependingupontraffic, desiredloadcapacityandothervariables.
CIFtermsavailableworldwide.Non-HazardousandNon- Regulated.
Usually18to24monthsbeforethefirstscheduledmaintenance.
Usually15%to20%oftheoriginalamountisrecommendedforfuturemaintenance.
Uncuredmaterialhasashelflifeofapproximately12monthsdependingonthestoragetemperature.
Allsoiltypescanbeused.ThePolymermixiscustomizedtothesoiltype.
Oncecured,TerraDuraisnotaffectedbytheweather;hot, coldorrain.
Canbedilutedwithanytypeofwaterincludingfreshwater, seawaterandgreywater.
Majorcostsavings,ecologicallyandenvironmentallysafe, biodegradable,waterresistant,non-hazardous,non- corrosive,veryeasytoapply.Standardroadbuildingequipmentused,nospecialequipmentrequired.Easylearningcurveforconstructioncompaniesandtheiremployees.Safeforallanimal,plantandmarinelife.Perfectforallsecondaryandcountryroads.

13. Road ConstructionTerraDuraApproximateProductUsage–U.S.CustomarySystemSingle lane road is approximately 12 Feet wide = 63,360 Square Feet per MileTwo lane road is approximately 24 Feet wide = 126,720 Square Feet per MileSingleLaneTwoLaneLowtrafficroads2,500GallonsperMile5,000GallonsperMileHightrafficroads4,200GallonsperMile8,400GallonsperMileFreeway5,000GallonsperMile10,000GallonsperMileNOTE:Ifasphalttopcoatisappliedreducepolymerusageby25%. 20tonvibratingcompactorat95%compactionisnecessary.
Low Traffic Roads
up to 500 vehicles a day
no heavy trucks
per Square Foot
4 Inches deep
0.04 Gallons per Square Foot
High Traffic Roadsover 500 vehicles a dayheavy trucksper Square Foot6 Inches deep0.066 Gallons per square Foot
Freeway
over 500 vehicles a day
very heavy trucks
per Square Foot
8 Inches deep
0.08 Gallons per Square Foot
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14. Road Construction
TerraDuraApproximateProductUsage–MetricSystem
Single lane road is approximately 4 Meters wide = 4,000 Square Meters per Kilometer
Two lane road is approximately 8 Meters wide = 8,000 Square Meters per Kilometer
SingleLaneTwoLane
Lowtrafficroads6,000LitersperKilometer12,000LitersperKilometer
Hightrafficroads10,000LitersperKilometer20,000LitersperKilometer
Freeway12,000LitersperKilometer24,000LitersperKilometer
NOTE:Ifasphalttopcoatisappliedreducepolymerusageby25%.
20tonvibratingcompactorat95%compactionisnecessary.
Low Traffic Roads
up to 500 vehicles a day
no heavy trucks
per Square Meter
10 Centimeters deep
1 1/2 Liters per Square Meter
High Traffic Roads
over 500 vehicles a day
heavy trucks
per Square Meter
15 Centimeters deep
2 1/2 Liters per Square Meter
Freeway
over 500 vehicles a day
very heavy trucks
per Square Meter
20 Centimeters deep
3 Liters per Square Meter
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15. Dust Control14

16. Dust ControlForlong-termDustControl,TerraDurapolymerisarevolutionarysolutionthatgreatlyreducesthecostofcontrollingdustcomparedtousingwaterapplications.
Perfectforroads,aprons,shoulders, landingstrips,helipads,haulroads, demolitionssitesoranyhightrafficarea, TerraDuracontrolsdust,mudandwater/winderosion. 15
OnlyoneapplicationofTerraDurapolymerwillstopdustformonths,notdaysaswaterapplicationsquicklyevaporateanddustreturns.Controllingdustemissionswithdailywatertruckoperationsiswastefulandverycostlyconsideringthefuel, equipment,waterandlaborusedwithnever-endingwaterapplications.Usingthesamewatertruck,polymerapplicationsareabsorbedbythedustparticlesandcuretoformatoughprotectivetopfilm,bindingloosesoilpreventingeventhelightestparticlesfrombecomingairborne.Itdoesn’trequirepre-wateringandcureswithinhours,avoidingtheneedforroadclosuresandeasilywashesoffofequipmentandvehicles.Furthermore,routinemaintenancereapplicationsaredoneatamuchlowerrateresultinginatrulylong-termefficientdustcontrolprogram.

17. Environmental Benefits
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18. Environmental Benefits
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TerraDurapolymersarecold-manufactured,cold-applied,non-toxicanduselesswater,energyandlowerCO²emissionsthantraditionalroadmaterialsinproductionandapplication.
TerraDurapolymersareproducedinanindoorsanitarycontrolledlaboratory.Nosmokestacks!Asopposedtotraditionalroadconstructionmaterials,polymermanufacturingproducesnoemissionsofairbornepollution,greenhousegasesordamagetocountrysidefromquarryblasting.Ourpolymersarenon-toxic,notflammable,non-carcinogenicandusenosolventstocorrodeequipmentorcontaminatelandandwater.Non-hazardoustoplant,animalandmarinelife;andimpervioustowateraftercuring,thereisnochemicalsurfacewash-offortoxicitythreattolandoradjacentwaterways.

19. Contacts
NCIWorldwide
J.R.Neans
President
OfficeNo.1-888-633-9157
CellNo.512-363-0881
Afghan:+93794443876
Email:jr@nciworldwide.com
Skype:NCIWorldwide1
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