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David A. Panek Product Cost Engineering Six Sigma Mechanical Tolerance Analysis
BIO Name:  David A. Panek  Education (Degree/College): Bachelor of Science Electrical Engineering and Bachelor of Science Computer Science  Area of Expertise:Tolerance analysis, Monte Carlo Techniques, Time to market improvement, Cost Estimation Techniques, Neural costing. Years of Experience: 18 (costing) Area of Focus: Improvements to cost control
Introduction Methods for doing Tolerance Analysis ,[object Object],[object Object],[object Object]
Definition of terms Process Variation Standard Deviation Rejects   UL LL   Mean A frequency plot shows how a  process varies from the mean Capability 
Measures of Process Capability  3   6  k Process Capability Index: Cp adjusted for k : C pk = C p   (1-k) UL UL LL LL
6    Variation Defined RSS : 6  : where  C pk = C p   (1-k) and   3  UL LL  6  k UL LL
[object Object],[object Object],[object Object],Motorola Product Design Optimization
Design Analysis and Optimization Guidelines ,[object Object],[object Object],[object Object],[object Object],[object Object]
Simple Problem 1±.001 1±.001 1±.001 3.1±.001
Simple Six Sigma Tolerance Analysis Spread sheet
Dr. Ken Chase, Brigham Young University, cats_1d spreadsheet
Reference information (web) ,[object Object],[object Object]
Reference information ,[object Object]
Questions and comments ,[object Object],[object Object],[email_address]

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Six Sigma Mechanical Tolerance Analysis 1

  • 1. David A. Panek Product Cost Engineering Six Sigma Mechanical Tolerance Analysis
  • 2. BIO Name: David A. Panek Education (Degree/College): Bachelor of Science Electrical Engineering and Bachelor of Science Computer Science Area of Expertise:Tolerance analysis, Monte Carlo Techniques, Time to market improvement, Cost Estimation Techniques, Neural costing. Years of Experience: 18 (costing) Area of Focus: Improvements to cost control
  • 3.
  • 4. Definition of terms Process Variation Standard Deviation Rejects   UL LL   Mean A frequency plot shows how a process varies from the mean Capability 
  • 5. Measures of Process Capability  3   6  k Process Capability Index: Cp adjusted for k : C pk = C p (1-k) UL UL LL LL
  • 6. 6  Variation Defined RSS : 6  : where C pk = C p (1-k) and  3  UL LL  6  k UL LL
  • 7.
  • 8.
  • 9. Simple Problem 1±.001 1±.001 1±.001 3.1±.001
  • 10. Simple Six Sigma Tolerance Analysis Spread sheet
  • 11. Dr. Ken Chase, Brigham Young University, cats_1d spreadsheet
  • 12.
  • 13.
  • 14.