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JUSTIFICATION Change of Cadre of Maintainers of  S&T Department
When Interlocking first was first introduced in India during 1879  it was first Indirect type using  Mechanical Key.  This was followed by Direct Type Interlocking with Lever Frame which are actually mechanical logical gates . They were vary robust and a typical way side station will consist of these gates weighing approximately 5 tons of steel.  Development of electrical Relay and Power Supply has evolved a relay based Interlocking over the years. With the advent of fail safe technique ‘ microprocessor’  were used for Interlocking application and has proved as a substitute to Relay Interlocking with added benefit . Thus the  purely  Mechanical Signaling  of 50’s slowly made way to  Power Signaling  followed by  Route Relay Interlocking and Panel Interlocking . Latest  Solid State Interlocking  with Data loggers and other advance Techniques.
The technical up gradation in the Signaling System is not limited to a particular section and are more rapid within these 10 to 15 years.   The Evaluation of the sealed maintenance free Batteries  (VRLA)  are replacing Lead Acid Cells.Introduction of  Integrated  Power Supply (IPS), Uninterrupted Power Supply (UPS)  with the help of VRLA Batt., supports Signaling Systems to face power Supply Crises vary effectively.  On the Telecommunication front it saw the emergence of  Electronic Exchanges  from the manual types.T43 Trunk board giving way to  EPBAX.  Overhead alignment of  Optic fiber System  . 17 Impulses way station equipment to vary powerful  Solid State Control Communication Equipment .  From simple walkie talkie sets to mobile communication and analogue microwave by  Digital Microwave equipment .
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The Basic and Fundamental Part  of the Signaling Systems
INTERLOCKING EARLY 50’S DIRECT TYPE INTERLOCKING  ( LEAVER FRAME ,LOGIC GATES-ROBUST AND CONTAINS MINIMUM OF 3 TONES OF STEEL ) ELECTRO MECHANICAL INTERLOCKINGS LEAVER LOCK, CKT. CONTROLLER, REVERCERS AT  PRESENT` Purely Electrical Interlocking RRI, PI NEXT FUTURE SOLID STATE INTERLOCKING
NOW  AND  FUTURE 1N 50’S IN 90’S Up gradation In Signal SEMAPHORE ARM SIGNALING , DOUBLE WIRE MECHANISM, REVERSERS, MECH.CRANKS COLOUR LIGHT SIGNALING,  DOUBLE FILAMENT LAMPS ON & OFF ECR ADJUSTMENT DOUBLE FILAMENT LAMP WITH  MECR RELAY, LED SIGNALS
Up gradation In Signal ,[object Object],[object Object],[object Object],[object Object]
Up gradation In Track Circuit TREDLES AND LOCKBARS FOR TRAIN DETECTION DC TRACK CIRCUITS WITH SHEL TYPE  RELAYS. SIEMEN’S SINGLE RAIL, DOUBLE RAIL AC 3PHASE POWER SUPPLY TRACK CKT AFTC, DIGITAL AXLE COUNTERS PAST NOW
Up gradation In Track Circuits ,[object Object],[object Object],[object Object],[object Object]
POINT MECHANISM MECHANICAL  POINTS ELECTRO-MECHNICAL  POINT MACHINE ELECTRICALLY OPERATED POINT  MACHINE LIVER  CONTROLLED  CABLE OPERATED  POINTS PUSH BUTTON CONTROLLED  CABLE OPERATED  POINTS RODING  OPERATED  POINTS
Up gradation In Point Machine ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Up gradation In Block Inst. ,[object Object],[object Object],[object Object],[object Object]
Modern Signaling Equipments ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
WHY  MODERN SIGNALLING EQUIPMENTS ,[object Object],[object Object],[object Object],3% 51% 45% 1% Damage 11% 38% 4% 4% No Injured 17% 54% 19% 10% No. Killed 13% 27% 50% 10% No.of Accident MISC COLLISION DERAILMEENT LC GATES
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Data logger Evaluator Connections of Relay Contacts and Interface Cards Assembly
A TYPICAL  P.I. RELAY ROOM OF WAY SIDE STATION(NERAL,C.R. MUM. DIV.)
IN RELAY ROOM S&T SAFF HAS TO KEEP CONSTANT VIGIL OF THOUSANDS OF RELAY CONTACT FOR THE SAFE PASSAGE OF TRAIN
FIRE ALARM SYSTEM K- BOARD, CONNECTIONS BETWEEN INDOOR  AND OUTDOOR SIG. EQUIPMENTS
POWER SUPPLY ROOM AND POWER SUPPLY EQUIPMENT TO BE LOOK AFTER BY SIGNAL TECHNITIAN
EVALUATOR UNIT OF S.E.L. AXLE COUNTER, MONITORS ENTRY & EXIST OF TRAIN BY COUNTING  THE AXLE OF THE TRAIN,WHICH  IN TURN MONITORED BY SIGNAL TECHNITIAN  FOR ITS HEALTHY WORKING  FOR  SAFETY OF  TRAFFIC
MEASERING EQUIPT. AND DIFF. RELAYS PHASE ANGLE METER EARTH LEAKAGE METER TRACK RELAY TIMER RELAY AFTC  EVALUATOR
SPECIAL SPANNER FOR  HANDELLING DELICATE  EQUIPMENT FITTING  SUCH AS AXLE COUNTER TRACK DIVICES  DIGITAL MULTIMETER
FUSE  RACK AND DIFFERENT SUPPLY BUSBAR 110V AC OR DC, 24 V AC OR DC OR FLASHING
A WHOLE  TRAIN  MAY DIVERT  FROM ONE RAILWAY TRACK TO ANOTHR BY JUST OPERATION OF  TWO POINT BUTTONS  FROM PANEL ONLY
DUEL BANK BATT. CHARGER WITH  MAINT FREE BATT. BANKS .  BUT REQUIRE FREQUENT  ADDITION OF DISTILLED WATER FOR PROPER FUNCTIONIG. THIS IS DONE REGULARLY BY   SIGNAL TECHNITIAN
IMPORTED DIGITAL AXLE COUNTER (ALKATEL)
ADJUSTMENT OF  AXLE COUNTER  REQUIRE  TECHNICAL & INTELECTUAL  ATTENTION RATHER THAN PHYSICAL STRAIN.
TESTING KIT TRACK DIVICE. RECEIVER TRANMETER TEST WHEEL
SIGNALLING TECHNITIAN HAS TO SPENT FIVE TO EIGHT HOURS  OF DUTY IN HIS SECTION IN ALL SEASON DAILY  WITH TAKING CARE OF HIMSELF AND HIS STAFF SAFETY ALONE
ROUTINE MAINTANANCE EQUIPMENTS  POINT MOTOR, POINT RODDINGS AND FITTINGS THEIR SETTING AND LUBRICATION
ROUTINE MAINTANANCE EQUIPMENTS  SIGNALS, TRACK SIDE JUNCTION BOXES LOCATIONS  AND FITTINGS
 
These all up gradation in signaling system may reduce the Physical  strain of the S&T Staff but increases requirement  of high level of technical mind set up. Special Instruments  are required to note and record different parameters of devices. The requirement in delicate fittings increases rather than heavy Work. Demand for physical skill for connecting different  Electrical component such as Transformer wiring, R/Room  Wiring may reduced. But! It increases demand for high level intellectual ability to interface with  the Electronics and Micro- Processor Circuitry. Require quick  disision making mind to Analyze the Outputs and diagnosis the failure of equipments . S & T  Staff which has so far proved its relevance to  the changing needs of the time and technology are now again on the anvil to prove its ability to face the change in technology.
For the New Era it should have cleared picture of attribute of An Idle employee of an S&T Dept. who can make positive Contribution to growth of the Railway  in the years to come So that this will effectively serve a reference standard to which  All S&T  staff  are going to mould in new format . Though it will be difficult to steel possible to make a realistic guess and visualize of confidence we can then adopt such a frame work as the long term master goal to be achieved in the future the frame work can be improved and redefined as we pass through Era.

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Signalling Maintanance

  • 1. JUSTIFICATION Change of Cadre of Maintainers of S&T Department
  • 2. When Interlocking first was first introduced in India during 1879 it was first Indirect type using Mechanical Key. This was followed by Direct Type Interlocking with Lever Frame which are actually mechanical logical gates . They were vary robust and a typical way side station will consist of these gates weighing approximately 5 tons of steel. Development of electrical Relay and Power Supply has evolved a relay based Interlocking over the years. With the advent of fail safe technique ‘ microprocessor’ were used for Interlocking application and has proved as a substitute to Relay Interlocking with added benefit . Thus the purely Mechanical Signaling of 50’s slowly made way to Power Signaling followed by Route Relay Interlocking and Panel Interlocking . Latest Solid State Interlocking with Data loggers and other advance Techniques.
  • 3. The technical up gradation in the Signaling System is not limited to a particular section and are more rapid within these 10 to 15 years. The Evaluation of the sealed maintenance free Batteries (VRLA) are replacing Lead Acid Cells.Introduction of Integrated Power Supply (IPS), Uninterrupted Power Supply (UPS) with the help of VRLA Batt., supports Signaling Systems to face power Supply Crises vary effectively. On the Telecommunication front it saw the emergence of Electronic Exchanges from the manual types.T43 Trunk board giving way to EPBAX. Overhead alignment of Optic fiber System . 17 Impulses way station equipment to vary powerful Solid State Control Communication Equipment . From simple walkie talkie sets to mobile communication and analogue microwave by Digital Microwave equipment .
  • 4.
  • 5. INTERLOCKING EARLY 50’S DIRECT TYPE INTERLOCKING ( LEAVER FRAME ,LOGIC GATES-ROBUST AND CONTAINS MINIMUM OF 3 TONES OF STEEL ) ELECTRO MECHANICAL INTERLOCKINGS LEAVER LOCK, CKT. CONTROLLER, REVERCERS AT PRESENT` Purely Electrical Interlocking RRI, PI NEXT FUTURE SOLID STATE INTERLOCKING
  • 6. NOW AND FUTURE 1N 50’S IN 90’S Up gradation In Signal SEMAPHORE ARM SIGNALING , DOUBLE WIRE MECHANISM, REVERSERS, MECH.CRANKS COLOUR LIGHT SIGNALING, DOUBLE FILAMENT LAMPS ON & OFF ECR ADJUSTMENT DOUBLE FILAMENT LAMP WITH MECR RELAY, LED SIGNALS
  • 7.
  • 8. Up gradation In Track Circuit TREDLES AND LOCKBARS FOR TRAIN DETECTION DC TRACK CIRCUITS WITH SHEL TYPE RELAYS. SIEMEN’S SINGLE RAIL, DOUBLE RAIL AC 3PHASE POWER SUPPLY TRACK CKT AFTC, DIGITAL AXLE COUNTERS PAST NOW
  • 9.
  • 10. POINT MECHANISM MECHANICAL POINTS ELECTRO-MECHNICAL POINT MACHINE ELECTRICALLY OPERATED POINT MACHINE LIVER CONTROLLED CABLE OPERATED POINTS PUSH BUTTON CONTROLLED CABLE OPERATED POINTS RODING OPERATED POINTS
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. Data logger Evaluator Connections of Relay Contacts and Interface Cards Assembly
  • 17. A TYPICAL P.I. RELAY ROOM OF WAY SIDE STATION(NERAL,C.R. MUM. DIV.)
  • 18. IN RELAY ROOM S&T SAFF HAS TO KEEP CONSTANT VIGIL OF THOUSANDS OF RELAY CONTACT FOR THE SAFE PASSAGE OF TRAIN
  • 19. FIRE ALARM SYSTEM K- BOARD, CONNECTIONS BETWEEN INDOOR AND OUTDOOR SIG. EQUIPMENTS
  • 20. POWER SUPPLY ROOM AND POWER SUPPLY EQUIPMENT TO BE LOOK AFTER BY SIGNAL TECHNITIAN
  • 21. EVALUATOR UNIT OF S.E.L. AXLE COUNTER, MONITORS ENTRY & EXIST OF TRAIN BY COUNTING THE AXLE OF THE TRAIN,WHICH IN TURN MONITORED BY SIGNAL TECHNITIAN FOR ITS HEALTHY WORKING FOR SAFETY OF TRAFFIC
  • 22. MEASERING EQUIPT. AND DIFF. RELAYS PHASE ANGLE METER EARTH LEAKAGE METER TRACK RELAY TIMER RELAY AFTC EVALUATOR
  • 23. SPECIAL SPANNER FOR HANDELLING DELICATE EQUIPMENT FITTING SUCH AS AXLE COUNTER TRACK DIVICES DIGITAL MULTIMETER
  • 24. FUSE RACK AND DIFFERENT SUPPLY BUSBAR 110V AC OR DC, 24 V AC OR DC OR FLASHING
  • 25. A WHOLE TRAIN MAY DIVERT FROM ONE RAILWAY TRACK TO ANOTHR BY JUST OPERATION OF TWO POINT BUTTONS FROM PANEL ONLY
  • 26. DUEL BANK BATT. CHARGER WITH MAINT FREE BATT. BANKS . BUT REQUIRE FREQUENT ADDITION OF DISTILLED WATER FOR PROPER FUNCTIONIG. THIS IS DONE REGULARLY BY SIGNAL TECHNITIAN
  • 27. IMPORTED DIGITAL AXLE COUNTER (ALKATEL)
  • 28. ADJUSTMENT OF AXLE COUNTER REQUIRE TECHNICAL & INTELECTUAL ATTENTION RATHER THAN PHYSICAL STRAIN.
  • 29. TESTING KIT TRACK DIVICE. RECEIVER TRANMETER TEST WHEEL
  • 30. SIGNALLING TECHNITIAN HAS TO SPENT FIVE TO EIGHT HOURS OF DUTY IN HIS SECTION IN ALL SEASON DAILY WITH TAKING CARE OF HIMSELF AND HIS STAFF SAFETY ALONE
  • 31. ROUTINE MAINTANANCE EQUIPMENTS POINT MOTOR, POINT RODDINGS AND FITTINGS THEIR SETTING AND LUBRICATION
  • 32. ROUTINE MAINTANANCE EQUIPMENTS SIGNALS, TRACK SIDE JUNCTION BOXES LOCATIONS AND FITTINGS
  • 33.  
  • 34. These all up gradation in signaling system may reduce the Physical strain of the S&T Staff but increases requirement of high level of technical mind set up. Special Instruments are required to note and record different parameters of devices. The requirement in delicate fittings increases rather than heavy Work. Demand for physical skill for connecting different Electrical component such as Transformer wiring, R/Room Wiring may reduced. But! It increases demand for high level intellectual ability to interface with the Electronics and Micro- Processor Circuitry. Require quick disision making mind to Analyze the Outputs and diagnosis the failure of equipments . S & T Staff which has so far proved its relevance to the changing needs of the time and technology are now again on the anvil to prove its ability to face the change in technology.
  • 35. For the New Era it should have cleared picture of attribute of An Idle employee of an S&T Dept. who can make positive Contribution to growth of the Railway in the years to come So that this will effectively serve a reference standard to which All S&T staff are going to mould in new format . Though it will be difficult to steel possible to make a realistic guess and visualize of confidence we can then adopt such a frame work as the long term master goal to be achieved in the future the frame work can be improved and redefined as we pass through Era.