The document provides a summary of Sathishkumar K.J.'s contact information, 16 years of experience in production, quality, business development, and inventory control roles, and highlights his strengths such as knowledge of quality tools and techniques, production planning, and people management skills. It also lists his educational background and technical skills in areas like injection molding, paint booths, materials handled, and customers worked with at various companies.
Professional mori 20160531 project&operationHiroyuki Mori
Career Focus
・Interfaced with Product Development , Engineering, Marketing and Sales and clientele, contractors and vendors.
・Have a comprehensive/panoramic view to make a strategy.
Many experience with project management of installing and improving productive equipment
To improve Planning, Safety, Quality, Cost, Productivity, and Delivery taking appropriate measures
(Compare investment profitability: Line capacity, Productive demand forecast, investment cost etc.)
・Executed internal and external inspections committee system . (Foreign and Domestic plant interfacing)
・An extensive, hand-on Controller/Quality management background with several excellent manufacturing company.
・Daily operation administrative task: (managing and communicating across organizational lines)
- maintain and manage the production/quality procedure, guarantee the quality of the products furthermore, Safety, Environment, Health management, Training using KPI and personal matrix and SMART goal system.
・Analyze and improve Production efficiency. (Using Operation Equipment Efficiency based on company rules)
・Motivated, results-driven Project Manager/ Certified Lean SIX SIGMA (Green Belt) with 25 years of experience across industries, including manufacturing, Quality Assurance, systematic human resource development, and broad expertise with outlining the problem, reacting to suggestions, offering solutions.
・Familiar with ISO9001, ISO14001,ISO50001, OHSAS18001,HACCP procedures, ( PRP,GMP) , HAZOP method, FMEA rule , and , SAP System.
Track record in
・Managing and communicating across organizational lines, other countries , 3rd Party Logistics and Subcontract
・15ears of experience in Quality assurance and control management.
(Quality risk management in productivity, Quality audit (revise and decide on the guidelines)
・Developing and maintaining strong understanding of the underlying technologies to enable appropriate technical and engineering management of projects and the choice of appropriate technologies for meeting clientele needs.
・Drive the introduction of QC activities, TPM, Kaizen, Just in Time and other lean manufacturing systems
・Build and revise the SOPs procedure and get annual audit by QHSE team for these 15 years
(Production systems, Equipment and Process specifications.)
Professional mori 20160531 project&operationHiroyuki Mori
Career Focus
・Interfaced with Product Development , Engineering, Marketing and Sales and clientele, contractors and vendors.
・Have a comprehensive/panoramic view to make a strategy.
Many experience with project management of installing and improving productive equipment
To improve Planning, Safety, Quality, Cost, Productivity, and Delivery taking appropriate measures
(Compare investment profitability: Line capacity, Productive demand forecast, investment cost etc.)
・Executed internal and external inspections committee system . (Foreign and Domestic plant interfacing)
・An extensive, hand-on Controller/Quality management background with several excellent manufacturing company.
・Daily operation administrative task: (managing and communicating across organizational lines)
- maintain and manage the production/quality procedure, guarantee the quality of the products furthermore, Safety, Environment, Health management, Training using KPI and personal matrix and SMART goal system.
・Analyze and improve Production efficiency. (Using Operation Equipment Efficiency based on company rules)
・Motivated, results-driven Project Manager/ Certified Lean SIX SIGMA (Green Belt) with 25 years of experience across industries, including manufacturing, Quality Assurance, systematic human resource development, and broad expertise with outlining the problem, reacting to suggestions, offering solutions.
・Familiar with ISO9001, ISO14001,ISO50001, OHSAS18001,HACCP procedures, ( PRP,GMP) , HAZOP method, FMEA rule , and , SAP System.
Track record in
・Managing and communicating across organizational lines, other countries , 3rd Party Logistics and Subcontract
・15ears of experience in Quality assurance and control management.
(Quality risk management in productivity, Quality audit (revise and decide on the guidelines)
・Developing and maintaining strong understanding of the underlying technologies to enable appropriate technical and engineering management of projects and the choice of appropriate technologies for meeting clientele needs.
・Drive the introduction of QC activities, TPM, Kaizen, Just in Time and other lean manufacturing systems
・Build and revise the SOPs procedure and get annual audit by QHSE team for these 15 years
(Production systems, Equipment and Process specifications.)
Newsletter Coffim - Octobre 2016 - Dominique DutreixDominique Dutreix
Découvrez les dernières actualités de l'entreprise Coffim avec la newsletter d'Octobre 2016 ! En 2016, Coffim a franchi un nouveau cap de développement avec la livraison et la mise en production d'un nombre record de logements !
Coffim Communiqué de presse - Inauguration Résidence DescartesDominique Dutreix
Découvrez le communiqué de presse de l'entreprise Coffim du 20 Juillet 2016 : l'inauguration d'une nouvelle résidence étudiante sociale de 260 logements à Villiers-sur-Marne.
Plaquette de présentation COFFIM - Dominique DutreixDominique Dutreix
Découvrez les projets immobiliers de COFFIM et son PDG : M Dominique Dutreix. Idéal pour un investissement locatif ou une future résidence principale !
For Technical Directorships, Functional Heads, Global Programs & Project Management
Open for Business Excellence & Operational Excellence Coaching & Consulting
1. Sathishkumar.K.J
Phone: (M) +919500745676 / +919962692164
Email:kj.sathishkumar@gmail.com / kj.sathishkumar@hotmail.com
Site#5A, Annasamy Pillai Nagar , Behind Traffic Police Station , Hosur, Krishnagiri Dist (TN) - 635109
~ Production/ Quality / BD / Industrial Engg/ MR / ADMINISTRATION – 16 YEARS ~
Targeting challenging assignments with a globally reputed organization to achieve management vision & goals in
planned and stipulated time frame
CAREER ABRIDGEMENT
Dedicated and highly accomplished Diploma In Plastics Mould Technology and Post Diploma in Machine
Maintenance , with 16 years of high integrity Production & Process with proven expertise in Quality, Business
Development, MR & Inventory Control Operations. heading functionswith varies reputed organazion .
STRENGTH:
A positive attitude and total belief in my capabilities.
Sound knowledge in 7 Simple QC Tools & SPC Techniques.
Shop Floor Planningfor assemblyline Paint Shop and Injection Moulding process.
Checking and understandingdrawing.
Leadingsubordinatestowardsthe organization’s goal.
Good exposure and experience on new product developments.
Good experience to work as a project leader.
Objective
To work in an innovative and inspiring environment that will boost my creative strength. Enablingme to
enhance my career as well as the company I work for strength.
Competent Person in Systematicapproach, and total involvement with assigned responsibility
Friendlyenthusiasticand persuasive in all situations.
Carrer Objective :
Rather than a job, a suitable career is what I aspire for. Some of my inherent characteristicsbeing
hardworking, dedicated, strong level of commitment, good interpersonal skillscombined with abilityto
work in a team and quick adjustment tothe new situationsand work. I am keen to prove my asset
worthinessto the organization associated with
CORE PROFICIENCIES & SKILLS
Production
Production Planning
Process Optimum
Raw Material Planning
MIS Reporting
Administration
Manpower Planning
QA & QC Function
MR Activity
Induction & Training
Job Analysis
Succession Planning
SPC, CP,FMEA, CPCpKStudies
Employee Relations
Industirial Engineering & BD
Inventory Control
Customer Intraction
Time Planning (New Product)
Business Planning
Team Management
Executive Leadership
PROFESSIONAL CONTOUR
Job Accountabilities:
I
2. Production and Production Planning :
Production planning which includes Raw material Planning Manpower planning, Planning of machine
utilization.
Planning for Maintenance of molding tool, Production monitoring, Reduction of Scrap & rectification
Level.
Maintaining 5S system in shop floor. Poka –Yoke, JIT & Kanban implementation in the shop floor.
Achieving daily schedule v/s Dispatch,
Solving Customer related complaints
Improve Productivity by reducing Cycle Time.
Ensure Optimum Material consumption at lower specification limits.
Standardize process parameters to improve process capability.
Effective Utilization of manpower for improved efficiency.
Maintain machines and moulds always fit for intended use.
Handling moulds & setting Parameters to Injection Moulding Machines.
Optimizing Process Parameters.
Trouble Shooting of Process & Machine.
Material composition.
Proper allocation of various jobs to sub-ordinates
Planning of required machine hours based on the schedules received from the customers.
Man and Machine deployment based on the orders received.
Releasing Raw material requirements and consumable requirements in advance based on the tentative
schedule to the suppliers through purchasing department.
Monitoring and achieving the production and improving the productivity by cycle time study.
Monitoring schedule vs. supply on daily basis.
Reduction of rejections and scrap by improving and optimizing the process and monitoring the same
through the trend charts.
Solving the customer complains if any.
Implementing 5S systems in the shop for the upkeep of the shop floor.
Conducting internal training program and on the job training to the operators and workers.
POKA-YOKE implementation in the work place
QA & QC and Documents :
Monitor supplier performance & new supplier development activities.
Responsible for preparation of submission of PPAP, FMEA, CP, SPC, 8D, 5 Why,Scrap Trend, POKA
YOKE.
Conducting Machine capability study for significant product characteristics for all posses once in a year of
after any major breakdown of process.
Conducting process capability study (Cp, CpK) at the time of PPAP submission & after FPS (First
Production Shipment) to establish statistical control limits for all parts for significant product
characteristics (In LINE WITH TS-16949 REQUIREMENT), TPM Activity.
Conducting data sheet & Distribution check sheet study for raw material to evaluate incoming R.M.
Quality & give feed back to supplier.
Responsible for conducting Internal audit of plans & carryout internal audit of various areas of our plant
as well as our other sister concern units.
.
II
3. Industrial Engineering and Business Development :
Interacting with customers for the projects I am handling and preparing technical presentations, cost
estimations with total project timing plan.
Following with customers about the status of the quotations and the technical proposals.
Releasing inter-department plans for executing the customer orders and chasing with the entire service
department to ensure the execution of orders are going on as per the timing plan agreed with the customer.
Acting as a window person between all internal departments and to the customer so that customer will have a
single point contact.
Conducting internal project review meetings to ensure the timely execution of the projects in various stages.
Production support
Customer Support
New product Trails & Documents
New Development & Follow ups.
New vendor developments & Audit.
Cost analysis for an item while developing with new vendors.
Examining the standard and the quality of the supplier.
Vendor registration with the company
Schedule planning
Cost saving and Negotiations
New Development & Follow ups
Technical Information (Machines, Robots, Moulds, Paint Booth, Materials, Customers Handled) :
I.INJECTION MOULDING MACHIENS & ROBOTHANDLED:
Windsor – 80 to 1200 tons, Win Micro – 75 and 360 Tones (Micro Processor Machine,
Batten field – 300 tons, Cincinnati Milacron – 110 to 400 tons, L&T – 250 Tons to
600 Tons, NIIGATA-350 tons, HMT,
FCS ,SUPER MASTER, JET MASTER, Engel, Fanuc.
ENGLE – 3 Axis, ABB- 6 Axis
Paint Booth – WET , DRY, Closed with oven
II.MOULDS HANDLED:
Two plate, three plate moulds, Hot runner moulds ,Moulds with side core and Spilt
Actuation System.
III.MATERIALS HANDLED:
PE, PP, HIPS, ABS, PC, PVC, PET, Acrylic, Pc-Abs,Glass Filled Nylon. & Etc.
IV.PROCESSING MACHINES HANDLED:
Injection Moulding Machines ST & SP, Blow Moulding Machines (Automatic & Semi
4. Automatic), Reaction Injection Moulding machine (RIM), automatic and semi automatic
paint booth with and without conveyor.
III
V.Customers Handled: ( Tire – I )
Ashok Leyland – Hosur & Chennai, TVS Motor Company – Hosur, Tyco
Electronics – Bangalore, Royal Enfield – Chennai, Bajaj Motors – Pune, Maruthi –
Pune, HMIL – Chennai, L&T (Energy Meter) – Mysore, Nokia – Chennai, ABB –
Bangalore, Solo – Delhi, ETC
VI.Customers Handled (Tire – II )
Autoliv – Bangalore, SMR – Bangalore, Suprajith – Bangalore, Secure Meters –
Udaipur, MNR Filters – Bangalore, Knorr Breams – Pune, ORB Energy –
Bangalore, TBI – Bangalore, Visteon – Chennai, ETC
EXPERIENCE
Manager (QA&MR) - Visions Enterprises (SSI Unit) – Hosur. Jan’16 – Till Date
Manager (QA &MR) – Lakshmi Tools & Components- Bangalore. Jan’14 – Dec’16
Manager (IE & MR) – BYD Electronics India (P) Ltd – Chennai. Sept’ 11 – Dec’14
Asst.Manager (QA & QC) – Sundaram Auto Components Ltd- Hosur. Jul’05 – Aug’ 11
Production Engineer – Fiem Industries Ltd – Hosur. Aug’ 01 – Jun’05
Date of Birth : 25th June, 1980.
Languages Known : English, Tamil, Hindi,Kannada & Telugu.
Location Preference : Bangalore / Chennai .