Talented and accomplished manufacturing professional with dedicated work ethic, equipped with more than 25 years of comprehensive achievements in quality assurance, safety, training and development, purchasing, inventory, process development, and project management.
Talented and accomplished manufacturing professional with dedicated work ethic, equipped with more than 25 years of comprehensive achievements in quality assurance, safety, training and development, purchasing, inventory, process development, and project management.
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Tannery Expert
A seasoned and highly resourceful candidate offering significant experience, in the area of Quality Assurance ,Social compliance, Health & Safety, Production processing, Administration, Testing, Auditing, Environment management, Planning & Staff leadership.
1. HP: 9978959733
E mail : kk_agrwal@yahoo.co.in/krishankumar0327@gmail.com
ADMINISTRATION - OPERATION / MANUFACTURING / PROJECT MANAGEMENT PROFESSIONAL
Seeking senior level assignment heading manufacturing operations, process improvement,
production planning and control, vendor development, product development, Material Quality
and Management with an organization of repute.
Academic & Professional Education
M.B.A.-TotalQuality Management (ISBM) (2008-2009)
Diploma in Mechanical Engineering [M.P.Board Bhopal] (1993-1995)
B.Sc - PCM [Jiwaji University – Gwalior] (1987-1989)
Diploma in Industrial Safety [Annamalai University.Tamilnadu](1996-1997)
Green Belt of Six Sigma (2011-2012)
Familiar with SAP QM Module.
An Operations Strategist – offering more than 18 years of rich corporate experience in
General Management, Personnel & Administration Manufacturing with relevance to
Production Planning & Control, Material Management, Maintenance Management & Quality
Control in addition to Product Development.
Successful in restructuring and leading corporations through turnaround and fast-track growth
Possessing valuable insights, keen analysis and team approach to implement best practices
used in leading activities.
Institutionalized Quality Circle movements and secured awards in Inter Unit and National
Level Competitions.
Organized flexible production process by indigenously designing various components.
Efficiently handled Industrial Relations crisis effectively.
Expertise and experience across various cross-functional areas e.g. Quality Assurance,
Maintenance, Training & Development and Projects & Costing.
Highly motivated, positive and goal-oriented, with demonstrated professionalism, attention
to detail, and highly developed analytical skills
Excellent communicator with exceptional talent for problem solving and ability to handle
multiple functions and activities in high pressure environments with tight deadlines.
Multilingual with proficiency in English, Hindi and Gujrati
CORE COMPETENCY
MIOPQ
4M
T5S
ECRS
Value Engineering
Cost Control
System Driven Processes & Methods
Vendor Management
2. CAREER SUMMARY
Key Responsibilities
Sep,2012 to Present.
Manager – Quality & MR in Genus Electrotech Ltd. Gandhidham (Gujarat)
Notable Accomplishments:
1. Implemented 6 Tools/PQ Meeting in Factory.
2. Increased productivity through PIT.
3. Quality Improvement by SRT/SRP/QIT Projects to empower employees.
4. Successful surveillance Audit of ISO 9001:2008 & 14001:2004.
5. Successful surveillance Audit of TS-16949.
6. Established Raw Material Testing Lab.
7. Runner immediate usage.
8. Rejection Control.
9. Launch Handshake system during shift change over.
10. Create the Quality environment in campus through celebrate different week like Shining Week
/Innovation Week /T-5 S Week etc.
11. Introduced My Machine My Area concept.
12. TS-16949:2009 implementation in Injection Moulding.
13. Full fill the timely completed 20 Lacks Food Mixer order of Tamilnadu Government in
one year with ‘Q’.
Q System & Innovation –
Experience as an Internal Auditor to assess the status of deployment of systems and organizational
objectives to Reviews with Top Management.
Proficient in implementation of techniques like SRT, 5S, 5Why Analysis for improving the operational
efficiency.
Experience in Process flow study & Value Stream mapping of product Manufacturing & removal of
non-value added activities in the manufacturing process flow. Achieved desired quality level with
minimal Cost & time span.
Quality Assurance –
Playing Managerial role at the core of quality control and management operations department. Key
role in implementing augmentations in manufacturing processes, which significantly increased
product quality concerning manufacturability and productivity limitations within the manufacturing
cell.
Development and implementation of quality road map that align with organizational strategic goal
and objectives. (Quality Dashboard & KPI’s - identified and drive improvement opportunities.)
Responsible for control systems to ensure product quality requirement. Review & Revised or update
controls to meet product/process requirements as per the product performance & customer
feedback.
Establish & monitoring PQ review system to identify, track, and resolve daily in house quality related
Issue at one platform. PQ Gate chart to track & prime focus to resolve the issue. Implementation of
Why Analysis for monitoring CTQ’s (Critical to Quality) in manufacturing process to ensure reliability
of the product.
3. Spearheaded, initiative to setup Product reliability testing lab for analyzing field failure. Developed
customized testing jig to simulate product & part reliability at actual filed operating
condition.(Reduced product development timing)
Job Responsibility :-
Ensure defects free product deliver to market like CTV/LCD/HAIER Washing machine/Symphony
Cooler/Table Fan / Food Mixer grinder and LED Bulb etc.
Responsible for published top 5 customer defects monthly.
Responsible for Daily/Weekly/Monthly Quality Meeting.
Responsible for taking Counter measure from Prod. /Vendor for top defects.
Responsible for system maintained of QA in ‘ERP’
Decision of critical Nonconformities and Product Quality judgment.
Responsible for approval of new model Launch.
Establishing /maintaining quality system for inspection of IQA/LQA/OQA/PDI.
Corrective /preventive action on rejection for quality improvements.
Feedback to production for improving lot acceptance.
Reduction in inspection of material.
Initiate or provide solution through designated channels
Planning the inspection activity on day to day basis.
Authorize the inspection records.
Analysis of lot rejections /Failures and ensure the corrective actions.
Monitor the Quality improvements.
Implementation of 5S in shop floor.
Sep, 2007 to Aug12.
Assistant Manager – Quality in Techno Electronics Ltd. (A Videocon Group Company ) – Kashipur
(Uttarakand).
Job Responsibility :-
Ensure defects free parts feed the line of CTV/LCD/Refrigerator & washing machine plastic
molded components.
Responsible for published top 5 defects Daily/Weekly/Monthly.
Responsible for Daily/Weekly/Monthly Quality Meeting.
Responsible for taking Counter measure from Prod. /Vendor for top defects.
Responsible for system maintained of QA in ‘SAP’
Decision of critical Nonconformities and Product Quality judgment.
Responsible for approval of new model Launch.
Establishing /maintaining quality system for inspection of Material.
Corrective /preventive action on rejection for quality improvements.
Feedback to production for improving lot acceptance.
Reduction in inspection of material.
Initiate or provide solution through designated channels
Planning the inspection activity on day to day basis.
Authorize the inspection records.
Analysis of lot rejections /Failures and ensure the corrective actions.
Monitor the Quality improvements.
Implementation of 5S in Plastic molding shop.
4. Special Task Assigned :-
- Green Belt of Six Sigma through reduced the rejection.
- Implemented ‘DOL’ Direct on Line Project through Vendors support.
- Member of “TASK FORCE TEAM” for T5S Activity.
- Internal Auditor of ISO 9001-2008 AND 14001-2004.
- Leader of SRP Project.
Dec, 2006 – Aug, 2007.
Sr. Engineer - Videocon Narmada Glass ltd.-Glass Division (Group Company of Videocon) – Bharuch,
Gujarat
Job Responsibility :-
To ensure that the material reaches to customer is ok as per the Q.C norms.
To visit the customer end regularly to get the Quality feedback and to implement it at plant for the
continual improvement of the product.
To have a close interaction with other depts. like production, marketing, mold shop, Logistics for good
co- ordination.
To maintain the Quality management system within the organization.
Manpower management & to get their proper utilization.
To compile the different MIS on daily, weekly, monthly basis and to forward them to management
timely.
To maintain the Quality records for traceability of product for future reference.
Sep 2003 to Nov, 2006
Assistant Engineer- Hotline Glass Ltd, Gwalior (MP) –
Job Responsibility:-
I was responsible for identifying the cost saving Area (i.e. Improvement in productivity, Reduction in Defect,
Reduction in Inventory Level etc.) then Convert in the Projects and execute them with the help of
employees by using different quality tools.
Provide the feedback to the customers for direct Quality related issues.
Keep the record of defects terms of customers and communicate with producer as well as Q.
Sep, 1997 – Sep, 2003
In charge Quality & Packing – G. K. B. Optical Ltd. – Malanpur Gwalior (M.P)
Job Responsibility:-
Responsible for the smooth functioning of all activities related with Q.C and Packing area.
Defect analysis by using different quality tools and reducing the defects at
Generation point by using DMAIC approach.
Reducing the customer complaint by Root Cause Analysis
Manage the packing arrangements.
Do all the correspondence independently direct customers.
May, 1995 – Aug, 1997
Shift Incharge – Jay Shree Insulators Ltd. (Group Company of Aditya Birla) – Halol (Gujrat)
Job Responsibility:-
Organizing 100% product inspection for Visual and Dimensional parameters by manual sorting and M-Cal
(Auto Inspection Machine.)
I was responsible for the smooth functioning of all activities of during the shift.
5. Personal Detail
Permanent Address : B-53,Subhash Nagar,Gwalior-474003 (MP)
Languages : Hindi, English
Pass port No. : G 5093600 Date of Expiry – 23 Oct. 2017
Date :