The document is a resume for Bijendra Kumar Chaubey, who has over 5 years of experience in production operations and management. He currently works as an engineer at Gabriel India Ltd. in Gurgaon, where he is responsible for assembly line operations, quality control, and improving productivity and efficiency. Some of his accomplishments include reducing lead times and costs, implementing quality systems, and winning awards for his work on quality circles and Kaizen projects. He is seeking a new position where he can continue leveraging his skills in production planning, problem-solving, and process improvement.

1. BIJENDRA KUMAR
CHAUBEYA
: +91 9999284993
: +91 8826929393
: bkchaubey1991@gmail.com
SKILL SET
Planning operation
Managing men, machine material
Plant & Production Management
Quality & Compliance
Inventory Control
Reporting & Documentation
Shop Floor Operations
Productivity Improvement
Cost Savings
ResourcefulProductionOperationsProfessional–5yearsofexperience
~ PRODUCTION Operations ~
Industry Preference: Automobile
Location Preference: Delhi / NCR/Gurgaon
Experience in enhancing production operations through .ISO-TS ,
OHSAS,TPM,Poke-Yoke and Kaizen, 5S,VSME,SAP and Quality Circles
P R O F I L E S U M M A R Y
• Assembly line & welding shop/ Machine shop experience
consisting of various special purpose machines
• A result-oriented professional withrich experience in Production Planning
& Scheduling and Plant Operations
• Excellent in executing complete authority in managing plant &
production operations with timely completion of the tasks
• Skilled in planning workflow to meet daily production targets by
consistently reducing downtime
• Showcased excellence in implementing 5S on dispatch area and reduced
lead time by Quality Circle as a Team Leader.
• Reduced lead-time from 6 to 2 days through FlFO by defining min & max level
throughVSME improvedproductivity
• Expertise in improving internal & external quality issues by implementing
5S, Kaizen, Quality Circle, Why-Why Analysis and TPM
• Appreciation for the Quality circle team organizing and reduced
rejection cost
• Proficient in ensuring zero defect from the customer end by adhering to
quality management systems &procedures
• Skilled in executing cost saving measures and modifications to achieve
substantial reduction in expenditures and work within the budget
• Excellent problem solving & decision making skills for effective solutions
leading to customer satisfaction and low operational costs
O R G A N I S A T I O N A L
E X P E R I E N C E
4th
Aug 2011 to Till ==>>Gabriel India Ltd., Gurgaon as Engineer (Assembly Line, Weld Cell/Machine shop)
Company profile: Gabriel Ind. Ltd. is a part of “ANAND AUTOMOTIVE” group .A leading automotive industry
involves in production of shock absorber for customer like MSIL, Honda , Tata etc.
Designation: As a Production. supervisor.
Current CTC : 3.5 lac/annum.
Expected CTC : As per company norms.
Notice Period : Negotiable.
Key Result Areas:
• Led the team towards continuous improvement through TPM, , Poke-Yoke and Kaizen
• MOP & Capacity calculation of shop floor.
• Calculated, monitored & analysed OEE by developing man machine chart & working to reduce the cycle time
• Took stringent quality measures like preparing necessary documents to ensure compliance with ISO/TS 16949:2009
• Maintained TPM and 5s culture and resolved all manufacturing issue at shop floor
• Prioritizing manufacturing responsibilities based on the integration of new design and products ( APQP,PPAP & FMEA)
• Optimized resources utilization and controlled shop floor activities through daily work management
• Ensured zero defect from the customer end by adhering to quality management systems &procedures
• Engaged in production planning as per MSIL plan
• Resolving daily production related problems and achieving the target production for continuous improvement in
productivity and machine efficiency
• Liaised with Purchase, Store & Maintenance Department for smooth running of production
• Planned day-to-day strategies, budgets, production schedules, resource allocation and machine loading for optimum output
• Minimized performance bottlenecks for high productivity with maximisation of man, material & machine
• Supervised production line & troubleshooting and prepareddocumentation papers related to production, stock & workers
• Engaged in schedule adherence of product with right quality & cost, man power distribution, productivity

2. • Daily Maintenance of below records:
a) Daily plan cum production report., Hourly production monitoring
b) Daily rejection report, Line rejection report.
c) Quality check sheet, Opening check sheet.
• Attended field complaints and implemented POKA-YOKEs to avoid problem in future
• Having skills to increase human productivity,machine roductivity and line efficiency
• Identified and analysed the production gap and improve the overall efficiency
• Procured new machines as per product requirement and reducing time by applying , SMED
• Controlled the safety measure by identifying the unsafe work conditions
• Motivatedemployees through team building and training
• Managing men, machine and material on the shop floor as per production plan.
Highlights:
• Best OE of The Month (two times).
• Winning Quality circle at plant level, zone level and at National level
• Got awarded by Rs. 7,000 in Kaizen competition
• Implemented 45 Kaizen out of suggested 62 Kaizen (my own) with in six month.
• Imparted on-the job training to new operators as a Leader of KAIZEN and Suggestion Team
• Reduced 3 manpower in assembly area along with lead time from 59 days to 36 days (Value Stream Mapping)
• Played a key role in reducing N.VA. Activities
• Implemented FIFO system in shop floor
• Having knowledge of HEIJUNKA PRODUCTION SYSTEMS (HPS)
• Reduce changeover time 35min. To 10min. In Assembly ,forging ,cnc shops.
• Pivotal in streamlining processes through measures such as 5s, training, teamwork and problem solving tools,
• Controlled PPM level from 15/000 PPM to <5/000 PPM in-house by implementing modification in tooling of seam
welding by implemention of various POKA-YOKA, & 7Q.C Tool.
T R A I N I N G S
• SAP
• A- star
• I SO-TS,OHSAS
• Quality Circle ,TPM
• 5S, Basic MOST and Safety from Anand University, Parwanoo,HPS ,AHPS, VSME
• Trainning on SMED,POKA –YOKA
• Trainning In QRQC,SPC,JIT,7Q.C Tool,
• Data collection & Problem Solving
• Communication skill,Presentation
• Soft Skills (Team Building, Conflict Management, First Time Leaders)
A C A D E M I C D E T A I L S
2015 B.Tech. (Mechanical) from Karnataka Stste of Open University .
2011 Diploma in Mechanical Engineering from lovely professional University punjab
2006 10th
from government added heigh school kateya gopalganj biihar
I T S K I L L S
• Sap.Auto CAD, MS Office and Internet Applications
E X T R A C U R R I C U L A R A C T I V I T I E S
• Acted as Member of NCC, Main Player of Cricket & Volley Ball or Athelatich Raccer at Compny $ College Level and won
several tournaments
P E R S O N A L D E T A I L S
Father’s Name: Late Sh. Mahima chaubey
Date of Birth: 6th
march 1991

3. Address: Vill-Jaiswaly,Post-Kateya,Dist-Gopalganj,State-Bihar,Pincode-841437
Languages Known: English & Hindi
Nationality: Indian
Marital Status: Unmarried