A competent Professional Experience in Injection Molding,Blow Molding,Plastic Sheet & Pipe Extrustion,Planning & Management,Operation & Maintenance,Installation of Injection Molding Machine,commisioning & Plant Operations and man Management.
A competent Professional Experience in Injection Molding,Blow Molding,Plastic Sheet & Pipe Extrustion,Planning & Management,Operation & Maintenance,Installation of Injection Molding Machine,commisioning & Plant Operations and man Management.
EU: Lamp Holders, Plugs and Sockets – Market Report. Analysis and Forecast to...IndexBox Marketing
IndexBox Marketing has just published its report: “EU: Lamp Holders, Plugs and Sockets - Market Report. Analysis And Forecast To 2020”. This report focuses on the EU lamp holder market, providing a comprehensive analysis and the most recent data on its market size and volume, EU trade, price dynamics, domestic production, and turnover in the industry. The market trends section reveals the main issues and uncertainties concerning the industry, while the medium-term outlook uncovers market prospects. The attractivity index (IB Index) summarizes the source of existing opportunities as they appear in this market, as well as an interpretation of the trade figures.
BE mechanical engineer with 9.7 years experience in productionJaga deesh
BE mechanical engineer with 9.7 years exp in production department ,good experience in planning,5s,kaizen,fmea,7 qc tools & story,lean manufacturing ,smed,spc techniques
1. CURRICULAM VITAE
VIJAY GAUTAM
Contact Nos.: +91-9871864553/+91-9910508651
E-Mail: vijayg_1980@yahoo.co.in
In quest of senior level assignments in Production Planning & Operations with a leading organization of
repute in Manufacturing industry.
PROFILE SUMMARY
Diploma With 13+ year experience Manufacturing
Production Planning Production Management vendor development
New Product Development Quality Assurance Process Improvement
• 14 year Experience in Manufacturing with demonstrated abilities in managing entire production
management and accelerating the production Efficiency.
• Functional expertise in managing production operations with key focus on best utilization of resources
by Implementing TPM Activities& Regular On job training ,Implementation of TPS.
• Expertise in running the Total Employ involvement actives likeQC circle,kaizen,Poke-yoke,
Elimination of wastage.
• Adept in planning & controlling the design, costing & development operations; conceptualizing &
effecting process initiatives to enhance efficiency and productivity.
• Expertise in reducing the inventory carrying Cost by develop the online stock monitoring system on daily
basis.
• Skilled in appraising the prevalent manufacturing systems/ processes, identifying loopholes if any and
undertaking result-oriented measures for alleviating them and documenting the same
• An effective communicator with Team, decision making, problem solvingand organizational skills ding.
CORE COMPETENCIES
• Competent in manage the 200 associate with 6 staff member for.
Raw material planning Manpower planning
Production planning Dispatch planning(Daily/weekly/Monthly)
• Expertise of process Plastics injection molding,
• Expertise in Production planning & control of 2000 Production Parts
• Strictly adherence the Monthly Production plan Aswel as daily plan.
• Production management with in budget.
• Minimizing performance bottlenecks for high productivity with Best Utilization Resource (man,
material & machine, method)
• Deploying various methodologies to analyze various processes, recommending modifications to minimize
escalations, reduce rejection, realize operational efficiencies, control variability, costs and reduce cycle-
time
• Identifying scope for planning, implementing & monitoring of technological changes to enhance
productivity
PRESENTLY WORKING
2. SD logitrade India Pvt Ltd
Designation:-DeputyManagerProductionSincMAY2014 – Till date
COMPANY PROFILE :-
It is an ISO 9001 Certified KoreanManufacturing company . It isa manufacturer of Plastics
component,Machineing Component for LG Refrigerators Compressor Part.
Role:
• Plant capacity calculation, Preparing Master production plan & ensure its Adherence.
• Develop new procedures ,process to improve production accuracy.
• Ensure 100% adherence to SOPs.
• Implementation of manufacturing Excellence like 3M,TPS,TPM in shop floor
• Participating in complaint meeting as a member of CFT.
• Planning, coordinating and controlling manufacturing process, ensuring that correct amount is produced
at right cost.
• Maintain OEE of critical M/C’s up to 85%.
• Man hours efficiency monitoring& maintain up to 90%.
• 100%delivery adherence As per customer schedule
• Machine finalization of upcoming project.
• Coordinating with Maintenance, Tool Room, Quality Dept., Marketing, Purchase to meet set objectives .
• Overseeing Investment /Capex /Budget Planning for new & current improvement projects
• Conducting capacity assessment and resource planning to meet business objective
• Ensuring daily, weekly, monthly dispatch plan attains
• Executing new product development plans &ECN in shop floors with CFT
• Time study, motion study line balancing as per Customer requirement.
• Ensure smooth employee relations and people development.
PREVIOUS EXIPERIANCE
MindaSilcaEngg.ltd.
DEPTT:- ProductionDesignation :- Group Leader Since:March 2004 to Apr-2014
COMPANYPROFILE :-
M/S MINDA SILCA ENGG LTD (ISO/TS 16949:2009)
Spark MindagroupcompanyJV With SILCA ITLY KABA GROUPan world largest manufacturer of
“Key”.MindaSilcaEngg. Ltd is a leading manufacturer of Injection Molded Automotive Plastic & Rubber,
Sheet Metal Component, Key Set, and Lock Assembly& key Cutting m/c.
Role:
• Preparing Master production plan & ensure its Adherence.
• Plan work flow, manage multiple priorities and meet daily production targets while consistently
reducing downtime.
• Development of manpower through on job training in critical operation.
• Ensure 100% adherence to SOPs.
• Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing
downtime.
• Daily rejection analysis as a member of CFT.
3. • Resource management (best utilization of man,machine,material,method)
• Creating, managing and analyzing performance data and other information as per MINDA
business excellence model (MBEM).
• Documentations as Per TS 16949 standard.
• Maintain OEE of critical M/C’s up to 85%.
• Achieving targets for press, milling, biting & molding Shop targets (safety, quality, productivity and
cost goals)
• Process optimization in injection moldings process.
• New tool trials & give technical input for Correction.
• On job training provided for critical operation.
• Line balancing & new fixture development with poke-yoke.
• Preparing preventive & corrective maintenance schedule of various machines to increase the OEE &
equipment reliability
•
Highlights:
Setup Times Reduced:
• Tool setup time from 40 minutes to 9 minutes in same material in molding Section (SMED)
• Tool setup time in MillingSection 120 min. to 60 min. (SMED)
Cost Saving Through VA/VE
• Saved 6 Lakes/annum through plastics material localization operations improvements in VA/VE
• Successfully recycled material use in PPCP & Nylon up to 30% (12 Lakhs/annum) in VA/VE
• Material saving 2 Lakhs/annum in VA/VE through Plastics Master batch localization.
Quality Improvement
• Achieved Zero PPM in customer returns in color variation problem by Quality Circle Team.
• Inhouse
• PPM reduced 3000PPM to 1000PPM.
Process Improvement.
• Increased man-hours efficiency up to 10% through On job Training & motivation of people.
• CT reduction Critical process.
• Improved OEE from 65% to 80%
PREVIOUS EXIPERIANCE
Jay-Ushin Ltd DEPTT-: Production
Designation = Engineer Production Since AUG--2002 – March 2004
COMPANY PROFILE:-
It is an ISO/TS 16949:2002certified company With Ushin Ltd Japan. It isa manufacturer Plastics
component,lockset,doorlach,speedometer . sheet metal components & assemblies major customer
Bajaj AUTO, Hero Motor, Honda, TVs’, Lml, Yamaha , Maruti, Toyta, Mahindra & Mahindra, Telco Gm
Motor, Ford, Suzuki, etc.
Role:
4. • Manpower Handling & Production Planning, raw material planning
• Co-ordination with tool room for molds maintains as well as with Maintenance Dep’t. for Machine
Maintenance.
• Minimized lumps & scrap to save plastics raw material
• Engaged in activities related to Production Planning and Team Management
• Ensured process optimization & contributed in new product development
• Maintained 5S, Kaizen & 3M in shop floor
• Aimed for better utilization of manpower & reducing rework in shop floor
• Handled C/time study, motion study to save resources & cost
• Implemented customer change in shop floor
• Assured adherence of production target hourly & shift wise
• To monitor Plan VS Actual
• New tools Trail& guide for rectifications
Highlights:
• Expertise of injection molding process
• Expertise of Glass (acrylic +pc) molding process
PREVIOUS EXIPERIANCE
Aug’01 - Jul’02 Worked With Balaji Extrusion & Cable Pvt. Ltd., Daman as a trainee engineer in
Extrusion process
In manufacture of Automobile Cables & battery cables.
Role:
• Shift handling, Manpower Deployment.
• Operator training.
• Trouble shooting in process.
• Preparing M/c loading plan.
• Monitoring plan vs Actual
• Dispatch monitoring.
TECHNICAL PURVIEW/MACHINE EXPOSER
• Well versed in handling Injection Molding:
• Multiplas Series (20T to 85T) Vertical Injection Moulding
• ALLPLAS (30T to 55T) & Victor Series (130 T to 250 T)
• L & T Damage Series (125T to 250T)
• Windsor SP-Series (50T to 180T) & JSW-Series
• Skilled in managing Power Press:
• Power Press Press Master (20 T to 80T)
• CNC Key Milling& Key Biting M/C
EDUCATION
2001 Post Graduate Diploma in Plastic Testing & Conversion Technology from CIPET,
Bhopal
2000 B.Sc. from APS Univercity,Satna{ MP}
TRAININGS
• Training on 7 QC Tools, FMEA and Problem solving skills .
5. • Two days training on Quality Circle by Minda Group.
• 2 days training on TS 16949 by Minda Group.
• VA/VE Training.
• Trained on Interpersonal Skill Development.
• External /internal Auditors Training.
• training for Industrial Engineer In LG Electronic India in 2015
PERSONAL DETAILS
• Date of Birth: 2nd September, 1980
• Languages Known: English and Hindi
• Present Address: E-350B, Beta-I, Greater Noida-201308, Uttar Pradesh
• Permanent Address: Village/Post – Pithourabad, Dist. Satna-485001 (M.P)
Date :______________
Place :_____________
( Vijay Gautam)