RESUME
Sandeep Waman Dabre
Address: Flat-A4-505, “Rakshak Nagar Gold”, Kharadi Pune – 411014.
Mobile: 9764003007 / 9765999215, Email: sandeepdabre@yahoo.com
PROFESSIONAL ABRIDGEMENT
• Highly competent professional with over 19 years of rich & extensive experience in project management -
erection & commissioning of new machineries and equipments, plant maintenance,
• Excellent relationship management & negotiation skills with the ability in imparting several on-job training
to the team.
• Skillful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions.
• Ensuring compliance to quality standards and maintaining all related documents. .
• Proficient in spare parts planning, procurement, maintenance of various instruments etc.
AREAS OF EXPERTISE
Operations & Maintenance:
• Plant maintenance, ensuring that all plant equipment are functioning at optimum performance levels.
• Executing trouble shooting and predictive, routine, breakdown & shutdown maintenance of all types of
machineries. Minimizing bottlenecks for achieving high productivity with maximization of men, material
& machine.
• Identifying areas of improvement and recommending equipment calibrations to enhance operational
efficiencies of machine / equipment.
Erection & Commissioning:
• As a team leader - supervision of erection & commissioning of machineries and equipments.
• Testing & functioning of equipment and removing technical errors in the functioning.
Quality Assurance:
• Improving Quality / Productivity / Reliability at manufacturing line.
OCCUPATIONAL CONTOUR
02-Mar-2009 – Till date with Fiat India Automobile Limited as Manager Technical Support,
Transmission Machining – Power Train Division
Technical Support activities: Breakdown support, Analysis, Planning & TS, WCM activities.
• Liebherr Gear Shaping & Hobbing, Shaving (Sicmat), Rolling(Excello), Grinding machines (Junker,
Buderus, Reishauer) with 840D CNC & S7 PLC Siemens Control
• Prawema Honing machines (Rexroth Control)
• ICBP Vacuum Carburizing Furnace (ECM ), Shot Penning machine (Wheelabrator)
• Spare planning & follow-up for spares.
• Preventive Maintenance Scheduling, Calibration, TS certification activities.
• PM pillar activities for WCM (World Class Manufacturing).
• Hands of experience on Programming, Troubleshooting on Siemens S7, Allen Bradley PLC, Variable
Frequency Drives & Process Instrumentation.
• Maintenance of CNC machines with Hydraulics & Pneumatic.
21-Feb-2006 to 18-Feb-2009 with Varroc Engineering Pvt. Ltd., Aurangabad as
Dy. Manager-Maintenance.
Maintenance activities:
• Preventive maintenance for all critical machines and equipments. Rigorously follow to improve
machines’ uptime, MTBF, MTTR.
• Breakdown maintenance – Gear Shop machines with 840D, 840C & Fanuc Systems.
• Presses - Hydraulic & Pneumatic for hot & cold forging, etc.
• Programming, Troubleshooting of Siemens S7, Allen Bradley, Mitsubishi, Messung PLC’s.
• Configuration, Troubleshooting of Siemens, Allen Bradley, Mitsubishi, Telemechanic VFD’s.
• New machines’ BOM approval.
• Bestowed with the responsibility of auditing for TS 16949 & TPM.
• Break down / root cause analysis analysis, root cause linkages to Pillar, updation of PM
schedule.
• SAP activities like making SAP code, raising PR’s, follow up critical spares.
• Maintenance activities for DG set, Compressors, Cooling Tower.
09-Aug-2004 to 11-Feb-2006 with Bharat Gears Ltd., Faridabad as Leader Maintenance.
• Breakdown maintenance activities of general purpose machine, special purpose machines
• PLC / CNC Hobbing, Turning, Shaping and Shaving machines
• Heat Treatment (Continuous Gas Carburisor, Sealed Quenched Furnace etc.)
• Registering all breakdown, its Why Why analysis & Updating PM schedule
• Calibration as per TS requirement
01-Oct-2002 to 03-July-2004 with Unitherm Engineers Limited, Thane as an Assistant Manager -
Engineering & Services
• Design of Electrical Circuit, conventional power distribution.
• Sizing of cables & protection switchgears
• PLC, MMI programming, troubleshooting
• Preparing Bill of Material
• Training to Customer at site
• Problem handling after handover of equipment
• Hands of experience on Erection & Commissioning of Vacuum, Foundry & Heat Treatment Furnaces.
04-Dec-1995 to 30-Sept-2002 with Bharat Gears Ltd., Thane as an Engineer.
• Erection and Commissioning of
Continuous Gas Carburizing Furnace
Batch Carburizing Furnace
Endo Gas Generator
• Maintenance of Shot Blasting & Shot Penning machine
• Conversion of conventional Electrical panel to PLC automation
• Commissioned Continuous Gas Carburizing & Sealed Quench Furnaces with Automation i.e. PLC (AB,
Mitsubishi & Siemens) & SCADA for Automobiles Industries Mahindra, Ashok Leyland etc.
TRAININGS ATTENDED
• Heidenhain Measuring system
• Troubleshooting & Maintenance of MTA200 CNC, IndraDrives & Motors
• Profibus Maintenance and Troubleshooting
• RFID Hardware & its Troubleshooting
• Transline & Sinamics s-120 Commissioning
• Maintenance & Advance Commissioning of Siemens 840D CNC
• Melsec-Medoc software, Mitsubishi PLC
• APS software, Allen Bradley PLC
• Low Voltage Switchgear maintenance
• Fanuc FS0i B Maintenance
• SCADA “Intellution”
• Siemens Low Voltage Switchgear
EDUCATIONAL CREDENTIALS
• Degree in Electronics Engineering from Amravati University with 1st
class (65%) in 1994.
Award
• Third prize in National Level Competition “Pursuit 94”.
• CEO Innovation Award – 2011 & 2013
• Spot Awards
Yours faithfully
Sandeep Dabre

Maintenance Expert in CNC/PLC Machines - Transmission Gear Shop & HT

  • 1.
    RESUME Sandeep Waman Dabre Address:Flat-A4-505, “Rakshak Nagar Gold”, Kharadi Pune – 411014. Mobile: 9764003007 / 9765999215, Email: sandeepdabre@yahoo.com PROFESSIONAL ABRIDGEMENT • Highly competent professional with over 19 years of rich & extensive experience in project management - erection & commissioning of new machineries and equipments, plant maintenance, • Excellent relationship management & negotiation skills with the ability in imparting several on-job training to the team. • Skillful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions. • Ensuring compliance to quality standards and maintaining all related documents. . • Proficient in spare parts planning, procurement, maintenance of various instruments etc. AREAS OF EXPERTISE Operations & Maintenance: • Plant maintenance, ensuring that all plant equipment are functioning at optimum performance levels. • Executing trouble shooting and predictive, routine, breakdown & shutdown maintenance of all types of machineries. Minimizing bottlenecks for achieving high productivity with maximization of men, material & machine. • Identifying areas of improvement and recommending equipment calibrations to enhance operational efficiencies of machine / equipment. Erection & Commissioning: • As a team leader - supervision of erection & commissioning of machineries and equipments. • Testing & functioning of equipment and removing technical errors in the functioning. Quality Assurance: • Improving Quality / Productivity / Reliability at manufacturing line. OCCUPATIONAL CONTOUR 02-Mar-2009 – Till date with Fiat India Automobile Limited as Manager Technical Support, Transmission Machining – Power Train Division Technical Support activities: Breakdown support, Analysis, Planning & TS, WCM activities. • Liebherr Gear Shaping & Hobbing, Shaving (Sicmat), Rolling(Excello), Grinding machines (Junker, Buderus, Reishauer) with 840D CNC & S7 PLC Siemens Control • Prawema Honing machines (Rexroth Control) • ICBP Vacuum Carburizing Furnace (ECM ), Shot Penning machine (Wheelabrator) • Spare planning & follow-up for spares. • Preventive Maintenance Scheduling, Calibration, TS certification activities. • PM pillar activities for WCM (World Class Manufacturing). • Hands of experience on Programming, Troubleshooting on Siemens S7, Allen Bradley PLC, Variable Frequency Drives & Process Instrumentation.
  • 2.
    • Maintenance ofCNC machines with Hydraulics & Pneumatic. 21-Feb-2006 to 18-Feb-2009 with Varroc Engineering Pvt. Ltd., Aurangabad as Dy. Manager-Maintenance. Maintenance activities: • Preventive maintenance for all critical machines and equipments. Rigorously follow to improve machines’ uptime, MTBF, MTTR. • Breakdown maintenance – Gear Shop machines with 840D, 840C & Fanuc Systems. • Presses - Hydraulic & Pneumatic for hot & cold forging, etc. • Programming, Troubleshooting of Siemens S7, Allen Bradley, Mitsubishi, Messung PLC’s. • Configuration, Troubleshooting of Siemens, Allen Bradley, Mitsubishi, Telemechanic VFD’s. • New machines’ BOM approval. • Bestowed with the responsibility of auditing for TS 16949 & TPM. • Break down / root cause analysis analysis, root cause linkages to Pillar, updation of PM schedule. • SAP activities like making SAP code, raising PR’s, follow up critical spares. • Maintenance activities for DG set, Compressors, Cooling Tower. 09-Aug-2004 to 11-Feb-2006 with Bharat Gears Ltd., Faridabad as Leader Maintenance. • Breakdown maintenance activities of general purpose machine, special purpose machines • PLC / CNC Hobbing, Turning, Shaping and Shaving machines • Heat Treatment (Continuous Gas Carburisor, Sealed Quenched Furnace etc.) • Registering all breakdown, its Why Why analysis & Updating PM schedule • Calibration as per TS requirement 01-Oct-2002 to 03-July-2004 with Unitherm Engineers Limited, Thane as an Assistant Manager - Engineering & Services • Design of Electrical Circuit, conventional power distribution. • Sizing of cables & protection switchgears • PLC, MMI programming, troubleshooting • Preparing Bill of Material • Training to Customer at site • Problem handling after handover of equipment • Hands of experience on Erection & Commissioning of Vacuum, Foundry & Heat Treatment Furnaces. 04-Dec-1995 to 30-Sept-2002 with Bharat Gears Ltd., Thane as an Engineer. • Erection and Commissioning of Continuous Gas Carburizing Furnace Batch Carburizing Furnace Endo Gas Generator • Maintenance of Shot Blasting & Shot Penning machine • Conversion of conventional Electrical panel to PLC automation
  • 3.
    • Commissioned ContinuousGas Carburizing & Sealed Quench Furnaces with Automation i.e. PLC (AB, Mitsubishi & Siemens) & SCADA for Automobiles Industries Mahindra, Ashok Leyland etc. TRAININGS ATTENDED • Heidenhain Measuring system • Troubleshooting & Maintenance of MTA200 CNC, IndraDrives & Motors • Profibus Maintenance and Troubleshooting • RFID Hardware & its Troubleshooting • Transline & Sinamics s-120 Commissioning • Maintenance & Advance Commissioning of Siemens 840D CNC • Melsec-Medoc software, Mitsubishi PLC • APS software, Allen Bradley PLC • Low Voltage Switchgear maintenance • Fanuc FS0i B Maintenance • SCADA “Intellution” • Siemens Low Voltage Switchgear EDUCATIONAL CREDENTIALS • Degree in Electronics Engineering from Amravati University with 1st class (65%) in 1994. Award • Third prize in National Level Competition “Pursuit 94”. • CEO Innovation Award – 2011 & 2013 • Spot Awards Yours faithfully Sandeep Dabre