SARANRAJ.M
Mobile: +91 8939737729, E-Mail: msaranraj07@gmail.com
Job Objective
Seeking assignments in Automation engineering with a reputed organization preferably in the
Manufacturing Industry
Engineering Expertise
• PLC program writing specialized in Allen Bradley PLC5 and SLC 500 (control logix5561,compact
logix,L32E, L43,L23E,Micrologix1200)
• Hands on experience in Varies type HMI design - Factory talk view ME(Machine edition)
panelview,RSview
• SCADA system experience in Wonderware
• PLC based and all kind of electrical hardware control circuit & making and troubleshooting.
• AC,DC Drives trouble shooting & programming
Profile Summary
• A competent professional with nearly 7 years of rich and extensive experience in machine
maintenance
• Daily plant maintenance activities – Breakdown maintenance., preventive, predictive & other
maintenance activities.
• Maintenance Documentation/Reporting to Management
• Erection & Commissioning
• Process Improvement
• Spare Management
• Safety Management
• Expertise in planning preventive and predictive maintenance schedule to meet challenging
organizational goals and objectives with co–ordination of production dept.
• Down time analysis and taking countermeasures
• Planning and implementing interlock and POKE YOKE control circuit to meet customer and
organization requirements.
• PFMEA,PFLOW & SOP preparation for respective machineries
• Hands-on experience in installation and commissioning of automation machines and validation of
facilities
• A strategic planner with proficiency in analyzing various processes / applications and
recommending process modifications to enhance operational efficiency
• Experience in executing cost saving techniques to achieve substantial reduction in operational
work within the budget
• MRM report preparation and presentation as per management review schedule
• Overall co-ordination on dept., TP Management activities to achieve organization goals
• Proven leadership skills involving managing, developing and motivating teams to ensure zero
downtime of machines and achieve organisational objectives
• Enhancing machine reliability through effective countermeasure by varies analysis tools e.g
MTTR, MTBF, Why why analysis, Cause & effect diagram
• Audit knowledge on systems of Maintenance and TPM
• Improving Machine & Equipment Effectiveness through autonomous maintenance
• 5S activities follow up.
• Continual KAIZEN activities to improve plant quality, productivity, safety and energy saving
Education
• B. Tech. (Electrical)7.6 CGPA at SRM University, Chennai in 2015
• Diploma in Electronics Engineering from J.K.K.M Polytechnic, T.N palayam in 2009
• Higher secondary 74% Govt higher Secondary school Anthiyur in 2006
Work Experience
JUL’09 till date Apollo tyres Ltd., Chennai, India
Growth Path:
Jul’ 09 – mar’ 10 Erection and commissioning
Apr’10 - mar’ 14 Engineer - Maintenance
Apr’14 – till date Erection and commissioning (project expansion)
Key Result Areas:
Project Management:
• Supervised activities right from the conceptualization stage to execution, involving finalization of
technical specifications, procurement, erection, testing & commissioning, financial & other
resources
• Strategized plans for recording machine historical data associated with maintenance, repairs &
spares to ensure compliance of the schedule and judiciously implementing energy saving activities
Maintenance
• Planning and implementing predictive, preventive & breakdown maintenance schedules of
various equipments to enhance the reliability and attain zero downtime
• Conducting regular tests to ensure the performance capacity of various equipments and
brainstorming on root cause of major breakdowns with shop floor personnel
Spare Parts Management
• Planning, sourcing, designing and developing spares; ensuring prompt follow-up for spares &
purchase order through SAP
• Conducting inspection of spares and preparing engineering drawings by reverse engineering
MIS / Documentation
• Preparing IMS (OHSAS & EMS) documents and attending Internal & External Audits
• Submitting MIS reports, preparing history cards and analysing records like MTTR / MTBF /
Breakdown hours .
• Involving QMS (TS 16949) procedure writing work only maintenance activities.
Budget Preparation & Controlling
• Involving capital & revenue Budget preparation & monitoring the expenditures only for R&M
maintenance.
• Preparation of energy Budget and Monitor & Controlling
Significant Achievements:
• Erected & Commissioned 2 Extruders as a Team Member in the Team
• Involved in Safety improvement to introduce Poka Yoke in the Windup Station to avoid the Risk
of Major Accident
• Power saving implements through cooling room and mezzanine lamp automatic off
• Power saving implements in office room AC automatic off
• ALLEN BRADLEY Ac Drives serviced in house
• SIEMENS Dc drives serviced in house
• REMOTE SACDA Prepared through the excel with plc
Equipment Purview
• PLC Rs logix 5000,Rslogix500,control logix,compact, logix,micrologix
• HMI Factory talk view machine edition and site edition, Rs view
• AC DRIVES powerflex40,40p,700s Yaskawa v1000,ABB & Kinetic servo drives, Ultra 3000 drives.
• DC DRIVES Siemens, Parker, ABB
• E+L Centring systems
• Rs network,Controlnet,Ethernet, networking
IT Skills
Package: MS Office
Application Software: SAP
Personal Details
Contact Address: 24/15th
street ,Lakshmipuram , west tambaram, Chennai-600045
Date of Birth: 7th
Jan’ 1989
Languages Known: English & Tamil
Current CTC: 345000

resume_saran

  • 1.
    SARANRAJ.M Mobile: +91 8939737729,E-Mail: msaranraj07@gmail.com Job Objective Seeking assignments in Automation engineering with a reputed organization preferably in the Manufacturing Industry Engineering Expertise • PLC program writing specialized in Allen Bradley PLC5 and SLC 500 (control logix5561,compact logix,L32E, L43,L23E,Micrologix1200) • Hands on experience in Varies type HMI design - Factory talk view ME(Machine edition) panelview,RSview • SCADA system experience in Wonderware • PLC based and all kind of electrical hardware control circuit & making and troubleshooting. • AC,DC Drives trouble shooting & programming Profile Summary • A competent professional with nearly 7 years of rich and extensive experience in machine maintenance • Daily plant maintenance activities – Breakdown maintenance., preventive, predictive & other maintenance activities. • Maintenance Documentation/Reporting to Management • Erection & Commissioning • Process Improvement • Spare Management • Safety Management • Expertise in planning preventive and predictive maintenance schedule to meet challenging organizational goals and objectives with co–ordination of production dept. • Down time analysis and taking countermeasures • Planning and implementing interlock and POKE YOKE control circuit to meet customer and organization requirements. • PFMEA,PFLOW & SOP preparation for respective machineries • Hands-on experience in installation and commissioning of automation machines and validation of facilities • A strategic planner with proficiency in analyzing various processes / applications and recommending process modifications to enhance operational efficiency • Experience in executing cost saving techniques to achieve substantial reduction in operational work within the budget • MRM report preparation and presentation as per management review schedule • Overall co-ordination on dept., TP Management activities to achieve organization goals • Proven leadership skills involving managing, developing and motivating teams to ensure zero downtime of machines and achieve organisational objectives • Enhancing machine reliability through effective countermeasure by varies analysis tools e.g MTTR, MTBF, Why why analysis, Cause & effect diagram • Audit knowledge on systems of Maintenance and TPM • Improving Machine & Equipment Effectiveness through autonomous maintenance • 5S activities follow up. • Continual KAIZEN activities to improve plant quality, productivity, safety and energy saving
  • 2.
    Education • B. Tech.(Electrical)7.6 CGPA at SRM University, Chennai in 2015 • Diploma in Electronics Engineering from J.K.K.M Polytechnic, T.N palayam in 2009 • Higher secondary 74% Govt higher Secondary school Anthiyur in 2006 Work Experience JUL’09 till date Apollo tyres Ltd., Chennai, India Growth Path: Jul’ 09 – mar’ 10 Erection and commissioning Apr’10 - mar’ 14 Engineer - Maintenance Apr’14 – till date Erection and commissioning (project expansion) Key Result Areas: Project Management: • Supervised activities right from the conceptualization stage to execution, involving finalization of technical specifications, procurement, erection, testing & commissioning, financial & other resources • Strategized plans for recording machine historical data associated with maintenance, repairs & spares to ensure compliance of the schedule and judiciously implementing energy saving activities Maintenance • Planning and implementing predictive, preventive & breakdown maintenance schedules of various equipments to enhance the reliability and attain zero downtime • Conducting regular tests to ensure the performance capacity of various equipments and brainstorming on root cause of major breakdowns with shop floor personnel Spare Parts Management • Planning, sourcing, designing and developing spares; ensuring prompt follow-up for spares & purchase order through SAP • Conducting inspection of spares and preparing engineering drawings by reverse engineering MIS / Documentation • Preparing IMS (OHSAS & EMS) documents and attending Internal & External Audits • Submitting MIS reports, preparing history cards and analysing records like MTTR / MTBF / Breakdown hours . • Involving QMS (TS 16949) procedure writing work only maintenance activities. Budget Preparation & Controlling • Involving capital & revenue Budget preparation & monitoring the expenditures only for R&M maintenance. • Preparation of energy Budget and Monitor & Controlling Significant Achievements: • Erected & Commissioned 2 Extruders as a Team Member in the Team • Involved in Safety improvement to introduce Poka Yoke in the Windup Station to avoid the Risk of Major Accident • Power saving implements through cooling room and mezzanine lamp automatic off • Power saving implements in office room AC automatic off • ALLEN BRADLEY Ac Drives serviced in house
  • 3.
    • SIEMENS Dcdrives serviced in house • REMOTE SACDA Prepared through the excel with plc Equipment Purview • PLC Rs logix 5000,Rslogix500,control logix,compact, logix,micrologix • HMI Factory talk view machine edition and site edition, Rs view • AC DRIVES powerflex40,40p,700s Yaskawa v1000,ABB & Kinetic servo drives, Ultra 3000 drives. • DC DRIVES Siemens, Parker, ABB • E+L Centring systems • Rs network,Controlnet,Ethernet, networking IT Skills Package: MS Office Application Software: SAP Personal Details Contact Address: 24/15th street ,Lakshmipuram , west tambaram, Chennai-600045 Date of Birth: 7th Jan’ 1989 Languages Known: English & Tamil Current CTC: 345000