Sanjay Madhukar Bhanushali is an engineering professional with over 25 years of experience in machine controls design, maintenance, and manufacturing operations in industries like ultrasonics, electronics, fasteners, and steel. He currently works as the Works Manager at Vibronics Pvt. Ltd., an ISO 9001-2008 certified company, where he leads a team of 50 people and oversees operations. Previously, he worked as a Senior Maintenance Engineer at Precision Fasteners Ltd. for over 10 years and as a Trainee Maintenance Engineer at Special Steels Ltd. for 1 year.

1. PROFILE
Sanjay Madhukar Bhanushali
Address: B-3/904, Malhar Building, Kavyadhara Complex, Dhokali Naka, Kolshet Road,
Thane (w) – 400607.
Email id: sm_bhanu@hotmail.com, sva152112@gmail.com
Mobile no.: +91 9869516788, 7208048067
HEADLINE:
Engineering Professional with extensive experience in Machine Controls Design &
Maintenance.
Possesses 10 years experience in Ultrasonic Cleaning Machine Industry , 11 years in
Fasteners Industry,1 year in Steel Industry & more than 3 years in Electronic
Production Engineering Services.
CAREER OBJECTIVE:
To acquire knowledge, skills & seek a challenging and suitable position in your esteemed
organization. During serve I want to grow professionally as well as personally with the
organization & also to achieve best in my sphere of activities.
KEY SKILLS:
 Electrical and Electronics Engineering.
 Maintenance Engineering.
 Manufacturing Operations.
 Machine Design & Integration with SCADA, PLC, DRIVES, Pneumatics, Hydraulics,
Sensors and Controls.
 Design Development.
 Sourcing.
 Cost Control.
 Inventory Management.
 Ability to lead diversified team.
 Able to deliver under pressure of time and resource constraints.
 Result Oriented.
 Organizational Development.
 Self Motivated.
SUMMARY OF EXPERIENCE & FUNCTIONAL INDUSTRY EXPOSURE:
Total 25 Years & 4 Months in different functions like Electronic Manufacturing Services,
Machine Maintenance, Machine Controls Design, Manufacturing / Production & Operations in
different Industries like Ultrasonic, Electronic, Fastener & Steel.
CAREER PROFILE:
 Bachelor of Engineering in 'Electronics' - 1990
 Diploma in Engineering 'Electrical' – 1986

2. EXPERIENCE SUMMARY:
1. Working with M/s.Vibronics Pvt.Ltd.at Rabale M.I.D.C., Navi-Mumbai which is an
ISO 9001-2008 certified Company as ' Works Manager’ since December 2005 till
date.
Achievements:
 I have benefited lot to my current small scale company from my experience.
 Turnover of company increases from 5 Crore to 10 Crore.
 Company started bagging of Multistage Ultrasonic Cleaning Machine Orders.
 Technically solved complex Design issues.
 Reduce Reject & Rework.
Job Profile:
 Custom made machinery control’s design & integration with electrical, electronic and
automation components.
 Lead a team of 50+ persons for executions of work order / job to meet the deadline
by doing material and workforce planning with an employee-friendly work culture.
 Facilitate/Guide team members to achieve targeted production.
 Co-ordinate with Quality control and Production department for Preparing
Quality Assurance Plan for the project / work order as per the Guidelines/codes.
 Reduce the turnaround time in resolving production issues & conflicts on the shop
floor.
 Develop Venders for supporting role and off loading the work to maintain timely
deliveries.
 Initiate Design changes. Keen eye for process improvement.
 To look after - servicing / commissioning of machines.
 Co-ordinate with Marketing Dept. for Technical clarification.
 Profit & Loss Responsibility.
 Final products – Custom made machineries catering to various Industries where
Ultrasonic Cleaning required - Single Stage / Multistage.
Which are special purpose machines (SPM), Ultrasonic Processors,
Vapor Degreasing Systems & High spray jet washing systems.
2. Served M/s.Precision Fasteners Ltd.( worldwide trademark – UNBRAKO )
Which is ISO 9002-2000 Company, as a Sr.Maintenance Engineer for 10 ¾ years
(April 1995 to Dec.2005).
Achievement:
 Machines Breakdown time reduces from 8% to 5%.
Job Profile:
 Manage and supervise day to day breakdown of machines in a plant.
Machines like Cold forge, hot forge, Hydraulic / Pneumatic hot presses, and special
operation machines in DBK section with PLC, A.C. / D.C. Drive, Thyristor control, Gas
/ Electric fired Furnaces in Heat Treatment Department and CNC / NC Machines of
Tool Room.
 TPM as well as Development work of machines.

3.  Commissioning of new machines.
 Calibration of Temperature Controllers, Recorders as per ISO requirement.
 Breakdown / Preventive Maintenance of Main Transformers, Furnace Transformers,
H.T. / L.T. DB’s, ACB’s & OCB’s.
 MSEB / Electrical Inspection activities.
 Check and Sanction of all incoming Electrical / Electronic Items / Spares received
from suppliers.
 Look after Utility machines Maintenance like Pump House, Cooling Tower,
Compressor, ETP, Battery Operated Trolleys, Battery Chargers, EOT Cranes, Electric
Hoist, Packing Machines, and Shot Blasting Machine.
 Final Products – High Tensile Fasteners.
3. Worked with M/s.Special Steels Ltd. (TATA Steel – WRM) as a Trainee
Maintenance Engineer for 1 year (Sept.1992 to Sept.1993).
Job Profile:
 Preventive Maintenance of machines as well as Utilities Maintenance like Sub-
Station, Pump House, Oil Cellar, EOT Cranes.
 Manage and Supervise Day to Day breakdowns of machines while reporting in shifts.
 Also work for 2 Months in Cold Roll Mill Project (CRM – Cold Roll Mill).
During these Day’s I was involved in Supervising / Monitoring Commissioning of
Siemens D.C.Drives, PLC’s, MCC’s etc.
 Final Products – Wire Rods, Cold Roll Sheets.
PERSONAL INFORMATION:
Date of Birth: 15th April 1967.
Sex: Male.
Nationality: Indian.
Languages Known: English, Hindi, Marathi & Guajarati.