Sanjay Mahapadi is seeking a new position and has over 23 years of experience in maintenance, cost reduction, erection/commissioning, vendor development, sourcing/procurement, and man management. He is currently a Senior Manager of Mechanical Maintenance at Bharat Forge Ltd. in Pune. Mahapadi believes he can efficiently and effectively perform the duties of the new role, while bringing his experience, creativity, and enthusiasm. He is requesting an opportunity to discuss the company's needs and how he can help meet their goals.

1. SANJAY P. MAHAPADI
Mobile: 9881130960
E-mail: sp_mahapadi@yahoo.co.in
Dear Sir,
Review of my credentials will confirm that I am capable of serving as the catalyst for
achieving revenue objectives and organic growth through effective contributions. I possess
over 23 years’ of experience in Maintenance, Cost Reduction, Erection / Commissioning,
Vendor Development, Sourcing / Procurement, Coordination and Man Management.
I am presently associated with Bharat Forge Ltd, Mundhawa, Pune as Sr.Manager
(Mechanical Maintenance)
I understand that working for your organization requires a candidate who is team oriented
and is able to deal with people in various departments. I will perform the job efficiently and
effectively.
My goal is to transit my enthusiasm, creativity & experience into a position, where I
continue to provide the strategic and tactical leadership critical to retaining valued
customers of an organization. As such, I would welcome an opportunity to speak with you
to evaluate your needs & share my ideas.
Thanking you.
Sincerely,
SANJAY P. MAHAPADI
Enclosed: Resume

2. SANJAY P. MAHAPADI
E-Mail: sp_mahapadi@yahoo.co.in Mobile: 9881130960
To associate with growth oriented organization and to achieve organization goals
with expectation of relevant individual growth with diligent work
Snapshot
A result-oriented professional with 23 years of experience in Maintenance, Erection/ Commissioning, Vendor
Development, Sourcing. Presently associated with Bharat Forge Ltd, Mundhawa, Pune as Sr,Manager
Maintenance. Expertise in Mechanical, hydraulic, Pneumatic, SPM, Fanuc & Glama Robots, mechanical &
hydraulic presses & Utility systems & implementing cost saving measures to achieve substantial reduction in
terms of production cost and energy sources through quality maintenance. Proficiency in coordinating with the
vendors, thereby achieving the required quality level in the supplies. Exposure in managing ISO 9001, ISO TS
16949 & ISO 14001 activities & TPM procedure. Ensuring compliance to quality standards within stipulated time
frame & maintaining related documents. Expertise to curtail inventory-holding expenses and adherence to the
minimum inventory level to minimize wastage. Excellent communicator with strong negotiation skills having
leadership qualities.
Core Competencies
Cost Reduction
 Implementing strict measures in operating procedures to optimize resource/ capacity utilization.
Maintenance
 Planning and implementing preventive & Predictive maintenance schedules for machinery to increase
machine up-time/ equipment reliability.
 Identifying areas of obstruction/ breakdowns and taking steps to rectify the equipments through application
of trouble shooting techniques.
 Identifying areas of improvement and recommending process modifications and equipment calibrations to
enhance operational efficiencies of machine / equipment.
 Planning and implementing effective control measures to reduce costs and minimise downtime.
 Implementation of TPM activities up to kai-zen.
Project Management
 Executing projects for facilities’ set up, expansion, modernization, installation & commissioning of
equipment.
 Recently, in the year of 2015, Erection/ Commissioning of 6300Ton new screw press with German people.
Recondition of 600 ton hydraulic press with new controlled system. Also reconditioning of 2500 Ton &
600Ton Mechanical press.
Vendor Development
 Assessing the performance of the vendors based on various criterions such as quality systems, acceptance,
quality improvement rate, timely delivery, etc.
 Developing quality culture at vendor’s end through auditing and guidance.
Sourcing/ Procurement

3.  Handling sources through identification of cost effective vendors/ suppliers for procurement with an aim of
reducing cost while achieving quality.
 Budgeting funds for procurement and sourcing of materials ensuring optimum utilization of materials &
maximum cost savings. Ensuring continuous availability of spares.
 Identifying & raising material requirements, PR creation, response to RFQ & follow up, technical support for
PO creation, acceptance of goods received, issuance of material as per plant material requirement &
preparation of material consumption reports.
Man Management
 Leading/ motivating teams ensuring the career development and positive contribution to the company.
 Imparting training to various personnel’s, thereby ensuring optimum performance.
Employment Profile
Since May’07 at Bharat Forge Ltd, Mundhawa Pune
Manager (Maintenance)
Product: Wide range of forging and machined components for automotive, diesel engines, railways, earth
moving, cement,sugar and steel
Distinctive Accomplishments across the tenure
 Successfully completed of erection and commissioning of Glama make Robot to enhance the productivity &
reduced the cycle time.
 Reduce the breakdown form 5 % to 3 % through effective maintenance through effective SAP operated
Maintenance system.
 Preparation for predictive , preventive & shut down maintenance.
 Involved in valuation about scrape and damage material.
 Ensured strict adherence to TPM, 5S, Six Sigma, Autonomous Maintenance activity for cost reduction and
easy operation equipment and its spare parts.
 Safety norms & standards procedure follow-up for JISHU HOZEN activity.
 New product development, Zero defect, zero accidents, zero break down, zero pollution, ease in
maintenance & operations.
 Increased productivity and plant capabilities
 Took Initiatives to streamline / enhance production processes
 Implemented customer supplied technology transfer project .
Technical Purview:
 Stellar role in maintenance of:
• Hydraulic operated P.L.C. Moog control five axis Robots Maintenance of Fanuc Robots also.
• Hydraulic and pneumatic system makes Rexorth, Vickers, Atos, Parker’s, Mercury, Nucon and
Rosh.
• Mechanical presses, Chain, Belt and Servo Motor Conveyor, Gear boxes, Pneumatic Break,
Clutch, Gantry of processing line and CGLS.
• Blower, Compressor, Cranes & Cooling Tower. 3200 KW induction Heater & Cutting Machine,
Portable Milling machine
• Compressor- GA2007 & GA160, Cranes - 40 T, 15 T capacities, Cooling Tower, Centrifugal type
water pump.
• WEPIKO make high pressure DESCALER unit.
Since Dec’00-May’07 at ISMT Limited, Steel Plant, Jejuri, Pune
Senior Engineer (Mechanical Maintenance)
ISMT Limited is ISOTS 16949, ISO – 14001 and OHSAS 18001certified, manufacturer of alloy steel &
seamless pipe.
Distinctive Accomplishments across the tenure
 Planned & executed maintenance activities for Rolling Mill, SIMAC, DANIELI MORGADSHAMMER make USRM
DSRM.
 Implemented TPM activities while actively participating in Kaizen and quality circle.
 Successfully erection & commissioning of additional two stands of enhance of productivity.

4.  Increased productivity and plant capabilities.
 Took Initiatives to streamline / enhance production processes.
 Implemented customer supplied technology transfer project .
 Reduced breakdowns and downtime from 1.5 % to 0.8 % through effective maintenance system.
 Plant expansion / modification / up-gradation projects were completed.
Technical Purview:
 Maintenance of:
o Hydraulic and Pneumatic system make Rexorth, Vickers, Atos, Parker’s, Mercury and Nucon.
o EOT Cranes, 5 T, 15 T & 10 T , 25 T, 40 T, Atlas Copco Screw Compressor (GA 1047, GA2007 &
GA 160)
o Special Purpose Machine ECT, MPI & CNC Lathe
o Vertical Drilling Machine
o Heat Treatment Furnace
o SIMAC make high pressure DESCALER unit
o Water Cooling Towers
o Chain & Belt conveyer
o Heavy Duty Gear Boxes & Blowers.
Since Dec’93 to Dec’00 ISPAT Group Co. / ISPAT Profile India Ltd., Sanaswadi
Engineer (Mechanical Maintenance)
ISPAT PROFILE INDIA LTD is a ISO 9000 certified, manufacturer of Alloy Steel.
Distinctive Accomplishments across the tenure
 Involved in maintenance of hydraulic & pneumatic system.
 Successfully maintained plant utilities like screw compressor, D.G. set, water pumps.
 Ensured improvement to increase MTBF to reduce MTTR.
 Conducted breakdown analysis & implementation of corrective & preventive action to increase plant
availability.
 Increased productivity and plant capabilities
 Took Initiatives to streamline / enhance production processes
 Implemented customer supplied technology transfer project
 Reduced breakdowns and downtime through effective maintenance
 Plant expansion / modification / up-gradation projects were completed
Technical Purview:
 Handled utilities as:
o Two high reversible Rolling Mill & Water Pump.
o Cooling Tower & EOT Cranes- 40 T, 25 T, 15 T & 10 T.
o Water Treatment Plants & Utilities
o Water Tube Baby Boiler.
o Screw Compressor (GA 1407, GA 2007) & special purpose machine.
Academic Credentials
 Pursuing B. Tech. (Mechanical) from YCMO MIT Pune.
 D.M.E. from Maharashtra University, in 1992 with 1st
Class & 62%
IT Skills: Knowledge of Windows, M.S. office, DOS, Word Star, Dbase, Lotus, Word, Excel, etc.
Training Schedules
 Attended various training schedules on:
o Maintenance Management by IIPM, Orissa.
o Bearing Maintenance technology by Reliability Maintenance Institute SKF India, Pune.
o Hydraulics in Vickers India Ltd., Pune.
o Water de-scaling by SGGT Germany at Mumbai.
Personal Dossier

5. Date of Birth: 5th
March 1973
Language Known: English, Marathi & Hindi
Pass Port No.: F4540885
Permanent Address: Plot No.: 40, Survey No. 52, Bhairav Nagar, Dhanori Road, Pune – 411015.

6. Date of Birth: 5th
March 1973
Language Known: English, Marathi & Hindi
Pass Port No.: F4540885
Permanent Address: Plot No.: 40, Survey No. 52, Bhairav Nagar, Dhanori Road, Pune – 411015.