Interstoff Apparels Ltd (IAL) comprises of the latest, most technologically advanced 100% export oriented private limited company with composite knitting, dyeing, finishing and apparel manufacturing plants situated in Chandra, Kaliyakoir, Gazipur, Bangladesh. IAL installed an Effluent Treatment Plant of 75 m3/Hr capacity which is running 24 Hr in a day. By nature, our ETP is Bio-logical with Chemical namely Bio-Chemical plant. This treatment is done by four stages such as preliminary, primary, secondary and tertiary treatment. Waste water comes from mainly dyeing and washing through a trench to equalization tank so for preliminary treatment is done by screening by using net or sieve for removal of large solids such as rags, sticks, grit and grease that may result in damage to equipment or operational problems at different stages of trench.
Effluent Treatment Plant Design, Operation And Analysis Of Waste Water Jaidev Singh
Contents
1. Introduction to Effluent Treatment Plant (ETP)
1.1 Use of water in industries
1.2 Industrial waste water sources
1.3 Effluent Treatment Plant
1.4 National Standards for waste water
1.5 What do these standards means?
1.6 Waste water treatment
1.7 Planning an Effluent Treatment Plant : Factors to Consider
2. Treatment Methods
2.1 Physical Unit Operations
2.2 Chemical Unit Processes
2.3 Biological Unit Processes
3. Operation and control
3.1 Mixed liquor suspended solids
3.2 Sludge Volume Index and Sludge Density Index
3.3 Sludge Age; Mean Cell Residence Time (MCRT)
3.4 Food/Mass Ratio
3.5 Constant MLSS
3.6 Return Activated Sludge Control (RAS)
4. Choosing an Effluent Treatment Plant
4.1 Biological Treatment
4.2 Physico-Chemical Treatment
4.3 Physico-Chemical and Biological Treatment
4.4 Area Requirement Comparison
4.5 Cost Comparison
5. Chemical Analysis of Waste Water
5.1 Commonly used chemicals
5.2 Chemical Tests and procedures
Effluent treatment plant - design, operation and analysis of waste water trea...Shubham Hydrosys Pvt. Ltd
The Effluent Treatment Plants [ETP] plant is designed to treat the effluent coming from various areas of the plant. The treatment of different effluents varies with the type of effluent. Industrial wastewater contains a diversity of impurities and therefore for this reason alone, its treatment establishes a special task. Shubham Inc. offers comprehensive range of Effluent Treatment Plants that is highly effective.
The complete treatment solution works at many levels and comprises of different physical, chemical, biological and membrane processes. For reducing the BOD, COD, color, nitrogen and toxic level of the effluent, SHUBHAM is offeringa various solutions from ASP (activated sludge process) to advance Membrane technologies as per treated water uses.Shubham OffersCustomized systems to suit the extensive variety of effluents and to maintain efficiency are provided to industries.
We provide innovative and economical systems for waste withexpertise is advantageously employed for the technical and economic optimization of every subsequent facility.
SHUBHAM INC use the best-in-class technology and cutting-edge tools to foster high-quality, sustainable, community-level water supply sewage treatment plant and Effluent Treatment Plants projects in Gujarat, India across the ahmedabad, Surat, Rajkot and Baroda.
Some processes followed by us are:
• Aerobic Biological Process
• Anaerobic Biological Process
• Chemical-physical process
TREATMENT REQUIREMENTS:
1. Oil & grease Separation
2. Neutralization of Acids and Alkali
3. Removal of Suspended Solids
4. Reduction & Removal of metallic impurities
5. Reduction of high organic content: BOD, COD, P, TKN, etc.
6. Dissolve impurities for ZLD system.
TREATMENT METHODS
• Primary clarifications
• Biological process
• Secondary clarifications.
• Tertiary treatment
• Polishing units i.e. UF, RO and DM (Optional for recycling or ZLD)
Applications:
• Textile Industries
• Distilleries
• Pharmacy Industries.
• Chemical Industries
• Paper Industries
• Tannery Industries
• Dye & Dye Intermediaries
• Edible Oil Refineries
• Electroplating Industries
Features:
• Sturdy construction
• Resistant to corrosion
• Superior performance
• Rapid installation
• Less civil work involved
• Flexible in reworking
Effluent Treatment Plant Design, Operation And Analysis Of Waste Water Jaidev Singh
Contents
1. Introduction to Effluent Treatment Plant (ETP)
1.1 Use of water in industries
1.2 Industrial waste water sources
1.3 Effluent Treatment Plant
1.4 National Standards for waste water
1.5 What do these standards means?
1.6 Waste water treatment
1.7 Planning an Effluent Treatment Plant : Factors to Consider
2. Treatment Methods
2.1 Physical Unit Operations
2.2 Chemical Unit Processes
2.3 Biological Unit Processes
3. Operation and control
3.1 Mixed liquor suspended solids
3.2 Sludge Volume Index and Sludge Density Index
3.3 Sludge Age; Mean Cell Residence Time (MCRT)
3.4 Food/Mass Ratio
3.5 Constant MLSS
3.6 Return Activated Sludge Control (RAS)
4. Choosing an Effluent Treatment Plant
4.1 Biological Treatment
4.2 Physico-Chemical Treatment
4.3 Physico-Chemical and Biological Treatment
4.4 Area Requirement Comparison
4.5 Cost Comparison
5. Chemical Analysis of Waste Water
5.1 Commonly used chemicals
5.2 Chemical Tests and procedures
Effluent treatment plant - design, operation and analysis of waste water trea...Shubham Hydrosys Pvt. Ltd
The Effluent Treatment Plants [ETP] plant is designed to treat the effluent coming from various areas of the plant. The treatment of different effluents varies with the type of effluent. Industrial wastewater contains a diversity of impurities and therefore for this reason alone, its treatment establishes a special task. Shubham Inc. offers comprehensive range of Effluent Treatment Plants that is highly effective.
The complete treatment solution works at many levels and comprises of different physical, chemical, biological and membrane processes. For reducing the BOD, COD, color, nitrogen and toxic level of the effluent, SHUBHAM is offeringa various solutions from ASP (activated sludge process) to advance Membrane technologies as per treated water uses.Shubham OffersCustomized systems to suit the extensive variety of effluents and to maintain efficiency are provided to industries.
We provide innovative and economical systems for waste withexpertise is advantageously employed for the technical and economic optimization of every subsequent facility.
SHUBHAM INC use the best-in-class technology and cutting-edge tools to foster high-quality, sustainable, community-level water supply sewage treatment plant and Effluent Treatment Plants projects in Gujarat, India across the ahmedabad, Surat, Rajkot and Baroda.
Some processes followed by us are:
• Aerobic Biological Process
• Anaerobic Biological Process
• Chemical-physical process
TREATMENT REQUIREMENTS:
1. Oil & grease Separation
2. Neutralization of Acids and Alkali
3. Removal of Suspended Solids
4. Reduction & Removal of metallic impurities
5. Reduction of high organic content: BOD, COD, P, TKN, etc.
6. Dissolve impurities for ZLD system.
TREATMENT METHODS
• Primary clarifications
• Biological process
• Secondary clarifications.
• Tertiary treatment
• Polishing units i.e. UF, RO and DM (Optional for recycling or ZLD)
Applications:
• Textile Industries
• Distilleries
• Pharmacy Industries.
• Chemical Industries
• Paper Industries
• Tannery Industries
• Dye & Dye Intermediaries
• Edible Oil Refineries
• Electroplating Industries
Features:
• Sturdy construction
• Resistant to corrosion
• Superior performance
• Rapid installation
• Less civil work involved
• Flexible in reworking
The difference between sbr, mbr and mbbr-sewage treatment plantsCleantechwater_19
Cleantech is a leading name when it comes to sewage treatment plants in India. We provide advanced and reliable wastewater treatment plants, including MBR, MBBR & SBR plants.
INDUSTRAIL WASTE WATER FOR SUGAR CANE INDUSTRYSampath Kumar
This PPT gives the information about manufacturing process of sugar and various waste that are produced during the process and treatment for the waste before the disposal or for safe disposal with flow diagrams
It is important & most useful presentation about ETP.
Created By: 131 TE-2 batch student
BGMEA University of Fashion & Technology (BUFT)
Textile Engineering Department
Course: Bangladesh Studies
Hazardous Waste Management & Its Legal Requirement in IndiaNikesh Banwade
The Presentation Brief about the
Hazardous Waste,
Hazardous Waste Storage,
Hazardous Waste management,
Hazardous waste management Rule 2016,
Its legal requirement,
Hazardous waste generated at home & in Cement Manufacturing Industries.
Other Waste
2018
Manifest system
Transportation
Cement Manufacturing
AFR
Alternative Fuel and Raw Material
Cement Kiln
stablished in the year, 1996, we, "Ventilair Engineers", are a renowned manufacturing, supplying, trading and servicing a wide gamut of Waste Water Treatment Plants,Sewage Treatment Plants, Effluent/ Waste Water Treatment Plants. In addition to this, we also provide Automobile Workshop Services. This range of the products is manufactured using optimum-grade raw material and other allied materials, in adherence with the varied industry set parameters. All these products caters to the variegated requirements of varied industries which includes automobile, engineering and in many other.
Our sophisticated facility is well handled by a team of expert professionals, who are rich experienced and qualified in this domain. Their efforts and hard working capacity has enable us in offering quality range of this products which match up with the emerging demands of clients associated with water, effluent and industrial treatment plants. Besides, with the aid of theses efficient work force we have been able to offer this range in custom-designed models that also with proficiency. For offering an quality-approved range of this products, for practicing fair business polices and following an clients centric approaches, have enabled us to establish a huge clientèle of satisfied client base which includes Maruti , Hyundai, Honda. Tata, Audi, Mercedes, Porsche, Nissan, Chevrolet Dealership, Airport Authority Safdarjung, Delhi, Residential Complexes from varied of parts of Indian Subcontinent, East Asia, South East Asia and many other parts.
The difference between sbr, mbr and mbbr-sewage treatment plantsCleantechwater_19
Cleantech is a leading name when it comes to sewage treatment plants in India. We provide advanced and reliable wastewater treatment plants, including MBR, MBBR & SBR plants.
INDUSTRAIL WASTE WATER FOR SUGAR CANE INDUSTRYSampath Kumar
This PPT gives the information about manufacturing process of sugar and various waste that are produced during the process and treatment for the waste before the disposal or for safe disposal with flow diagrams
It is important & most useful presentation about ETP.
Created By: 131 TE-2 batch student
BGMEA University of Fashion & Technology (BUFT)
Textile Engineering Department
Course: Bangladesh Studies
Hazardous Waste Management & Its Legal Requirement in IndiaNikesh Banwade
The Presentation Brief about the
Hazardous Waste,
Hazardous Waste Storage,
Hazardous Waste management,
Hazardous waste management Rule 2016,
Its legal requirement,
Hazardous waste generated at home & in Cement Manufacturing Industries.
Other Waste
2018
Manifest system
Transportation
Cement Manufacturing
AFR
Alternative Fuel and Raw Material
Cement Kiln
stablished in the year, 1996, we, "Ventilair Engineers", are a renowned manufacturing, supplying, trading and servicing a wide gamut of Waste Water Treatment Plants,Sewage Treatment Plants, Effluent/ Waste Water Treatment Plants. In addition to this, we also provide Automobile Workshop Services. This range of the products is manufactured using optimum-grade raw material and other allied materials, in adherence with the varied industry set parameters. All these products caters to the variegated requirements of varied industries which includes automobile, engineering and in many other.
Our sophisticated facility is well handled by a team of expert professionals, who are rich experienced and qualified in this domain. Their efforts and hard working capacity has enable us in offering quality range of this products which match up with the emerging demands of clients associated with water, effluent and industrial treatment plants. Besides, with the aid of theses efficient work force we have been able to offer this range in custom-designed models that also with proficiency. For offering an quality-approved range of this products, for practicing fair business polices and following an clients centric approaches, have enabled us to establish a huge clientèle of satisfied client base which includes Maruti , Hyundai, Honda. Tata, Audi, Mercedes, Porsche, Nissan, Chevrolet Dealership, Airport Authority Safdarjung, Delhi, Residential Complexes from varied of parts of Indian Subcontinent, East Asia, South East Asia and many other parts.
Membrane Bioreactor (MBR) Technology for Decentralized Wastewater SystemsBuzzards Bay Coalition
A presentation about membrane bioreactor (MBR) technology for on-site wastewater systems. Presented by Michael Moreau from J&R Sales and Service during the Buzzards Bay Coalition's 2011 Decision Makers Workshop series. Learn more at www.savebuzzardsbay.org/DecisionMakers
Started to create milestones, we Horizon Environmental Services Pvt Ltd marked our presence in the year 2002 and operates in the manufacturing/servicing of Water Treatment Plants, ETP Operation & Maintenance Services, Wastewater Treatment Plants, Environmental Impact Assessment Services, Environmental Laboratory Services since 9 years. Our quality services/products have always won us many appreciations from our clients. Our spontaneous performance and confident approach in offering the excellent range of Water Treatment Plants, ETP Operation & Maintenance Services, Wastewater Treatment Plants, Environmental Impact Assessment Services, Environmental Laboratory Services, ETP Operation & Maintenance Services that has made us to deepen our roots in the market. We Horizon Environmental Services Pvt Ltd breathe with the aim to satisfy our clients with our smart products/services. We are a unit of highly experienced professionals who all contribute best of their potentials to offer high efficiency.
Industrial waste water purification procedurepasindulaksara1
The effluent Treatment Plant (ETP) is a method that is used to treat the emanation coming out from many areas of the plant. It includes biological, physical, and chemical processes. It aims to releasing safe water into the environment to prevent it from getting cop0ntaminated. These plants are have been very useful in the process of providing clean water to the environment and have conserved water in a number of ways.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Treatability study of cetp wastewater using physico chemical process-a case s...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
Treatability study of cetp wastewater using physico chemical process-a case s...eSAT Journals
Abstract The present study is focused on a Common Effluent Treatment Plant (CETP) located at Umaraya, District Baroda. Waste water from about thirty five small and medium scale industries majorly comprising of chemical manufacturing and pharmaceutical industries are treated in this CETP. The incoming wastewater was collected and mixed to prepare samples. They were then oxidized by Fenton’s reagent (Fe2+/H2O2) reduction in COD and BOD were observed at different H2O2 and FeSO4 doses to determine the optimum values. Thereafter pretreated wastewater was subjected to filtration with ordinary charcoal and COD and BOD reductions were noted.COD and BOD reduction of 64.35% and 68.57% respectively was achieved by Fenton’s reagent and after filtration the values were well within the disposal standards. The results clearly indicate that conventional system should be replaced by physicochemical process like oxidation and filtration. Index Terms: CETP, COD and BOD reduction, Fenton’s Reagent, Charcoal Filtration
Effluent Treatment Plant
What is ETP
Need fo ETP
Design of ETP
Design of ETP
Sludge treatment process
Flowchart of ETP
Case study of ETP
ETP plant operation
Textile plant ETP
Equalization
Sedimentation
Settlers
Sludge treatment process
Flowchart of ETP
Case study of ETP
ETP plant operation
Textile plant ETP
Equalization
Sedimentation
Settlers
PH adjustment
In today’s industrial setting, Effluent Treatment Plants (ETPs) are essential for guaranteeing sustainable wastewater management. With major advancements in ETP working, Larco India Pvt Ltd is at the forefront of this environmental battle. In this blog, we’ll dive deeply into the enthralling world of ETPs and see how Larco India Pvt Ltd is transforming how they operate.
The concept of common effluent treatment plant has been accepted as a solution for collecting, conveying, treating, and disposing of the effluents from the industrial estates. CETP concept helps small and medium scale industries to dispose of their effluents. The effluent include industrial wastewaters and domestic sewage generated from the estate
While using, we polluted, resources in three forms – Water, Air & Solid Waste.
We, AF Envirotech are in field of treating water & solid waste to help in maintaining our environment intact.
AF Envirotech is established by technocrats who are having more than 17 years of experience and who were the part of team, which designed prestigious Indian as well as overseas projects.
AF Envirotech is founded with keeping in mind to safeguard our environment by utilizing available technologies, which currently utilizing in mega projects, but at much smaller scale, at onsite and with some value addition.
AF Envirotech has a philosophy that our solid & liquid waste should be treated at source itself and getting out value from it to make process affordable.
Here at ACE DYNAMICS, our innovative, sustainable solutions help our clients to address their Air, Water, Environment, Energy, and Resource management challenges.
Similar to Report on Effluent Treatment Plant (ETP) Operation and Maintenance of Interstoff Apparels Ltd. (IAL) (20)
"Understanding the Carbon Cycle: Processes, Human Impacts, and Strategies for...MMariSelvam4
The carbon cycle is a critical component of Earth's environmental system, governing the movement and transformation of carbon through various reservoirs, including the atmosphere, oceans, soil, and living organisms. This complex cycle involves several key processes such as photosynthesis, respiration, decomposition, and carbon sequestration, each contributing to the regulation of carbon levels on the planet.
Human activities, particularly fossil fuel combustion and deforestation, have significantly altered the natural carbon cycle, leading to increased atmospheric carbon dioxide concentrations and driving climate change. Understanding the intricacies of the carbon cycle is essential for assessing the impacts of these changes and developing effective mitigation strategies.
By studying the carbon cycle, scientists can identify carbon sources and sinks, measure carbon fluxes, and predict future trends. This knowledge is crucial for crafting policies aimed at reducing carbon emissions, enhancing carbon storage, and promoting sustainable practices. The carbon cycle's interplay with climate systems, ecosystems, and human activities underscores its importance in maintaining a stable and healthy planet.
In-depth exploration of the carbon cycle reveals the delicate balance required to sustain life and the urgent need to address anthropogenic influences. Through research, education, and policy, we can work towards restoring equilibrium in the carbon cycle and ensuring a sustainable future for generations to come.
Natural farming @ Dr. Siddhartha S. Jena.pptxsidjena70
A brief about organic farming/ Natural farming/ Zero budget natural farming/ Subash Palekar Natural farming which keeps us and environment safe and healthy. Next gen Agricultural practices of chemical free farming.
WRI’s brand new “Food Service Playbook for Promoting Sustainable Food Choices” gives food service operators the very latest strategies for creating dining environments that empower consumers to choose sustainable, plant-rich dishes. This research builds off our first guide for food service, now with industry experience and insights from nearly 350 academic trials.
Willie Nelson Net Worth: A Journey Through Music, Movies, and Business Venturesgreendigital
Willie Nelson is a name that resonates within the world of music and entertainment. Known for his unique voice, and masterful guitar skills. and an extraordinary career spanning several decades. Nelson has become a legend in the country music scene. But, his influence extends far beyond the realm of music. with ventures in acting, writing, activism, and business. This comprehensive article delves into Willie Nelson net worth. exploring the various facets of his career that have contributed to his large fortune.
Follow us on: Pinterest
Introduction
Willie Nelson net worth is a testament to his enduring influence and success in many fields. Born on April 29, 1933, in Abbott, Texas. Nelson's journey from a humble beginning to becoming one of the most iconic figures in American music is nothing short of inspirational. His net worth, which estimated to be around $25 million as of 2024. reflects a career that is as diverse as it is prolific.
Early Life and Musical Beginnings
Humble Origins
Willie Hugh Nelson was born during the Great Depression. a time of significant economic hardship in the United States. Raised by his grandparents. Nelson found solace and inspiration in music from an early age. His grandmother taught him to play the guitar. setting the stage for what would become an illustrious career.
First Steps in Music
Nelson's initial foray into the music industry was fraught with challenges. He moved to Nashville, Tennessee, to pursue his dreams, but success did not come . Working as a songwriter, Nelson penned hits for other artists. which helped him gain a foothold in the competitive music scene. His songwriting skills contributed to his early earnings. laying the foundation for his net worth.
Rise to Stardom
Breakthrough Albums
The 1970s marked a turning point in Willie Nelson's career. His albums "Shotgun Willie" (1973), "Red Headed Stranger" (1975). and "Stardust" (1978) received critical acclaim and commercial success. These albums not only solidified his position in the country music genre. but also introduced his music to a broader audience. The success of these albums played a crucial role in boosting Willie Nelson net worth.
Iconic Songs
Willie Nelson net worth is also attributed to his extensive catalog of hit songs. Tracks like "Blue Eyes Crying in the Rain," "On the Road Again," and "Always on My Mind" have become timeless classics. These songs have not only earned Nelson large royalties but have also ensured his continued relevance in the music industry.
Acting and Film Career
Hollywood Ventures
In addition to his music career, Willie Nelson has also made a mark in Hollywood. His distinctive personality and on-screen presence have landed him roles in several films and television shows. Notable appearances include roles in "The Electric Horseman" (1979), "Honeysuckle Rose" (1980), and "Barbarosa" (1982). These acting gigs have added a significant amount to Willie Nelson net worth.
Television Appearances
Nelson's char
Report on Effluent Treatment Plant (ETP) Operation and Maintenance of Interstoff Apparels Ltd. (IAL)
1. Report on Effluent Treatment Plant (ETP)
Operation and Maintenance of Interstoff
Apparels Ltd. (IAL)
Submitted By:
Name: Quock San
Designation: Management Trainee
ETP (TSD), ID No.: 430033
Email: quocksan@gmail.com
2. Acronyms and Abbreviations
BOD Biological Oxygen Demand
BOD5 5-Days Biological Oxygen Demand
COD Chemical Oxygen Demand
DO Dissolve Oxygen
DoE Department of Environment
ECC Environmental Clearance Certificate
ETP Effluent Treatment Plant
IAL Interstoff Apparels Ltd.
pH Measure of Acidic or Alkaline condition of Water
SETL South East Textiles Ltd.
TDS Total Dissolved Solid
TSS Total Suspended Solid
3. Introduction
Factory Profile:
Interstoff Apparels Ltd (IAL) comprises of the latest, most technologically advanced 100% export
oriented private limited company with composite knitting, dyeing, finishing and apparel manufacturing
plants situated at Chandra, Kaliyakoir, Gazipur, Bangladesh. It’s started business in operation since
2002. Corporate office and factory are located at same location and take up an area of more than 131000
square feet and 3, 50,000 square feet for production process respectively. Interstoff Apparels Ltd are
manufacturing all type of knitted garments such as Fashion T-shirt, Polo Shirts, Knitted Shorts, Legging
Night Wear, Kid’s, Men’s , Girl’s and School wear etc. There are more than 4,000 experienced workers
are employing in the total process. The Garments unit alone has about 57 lines with a monthly
production capacity is 2.0 million pieces that is exported mostly to Europe and USA.
The main buyers include renowned brands such as, Marks & Spencer (M&S), Tesco, Kohl’s, Sainsbury,
Gap, Ralph Lauren, Debenhams, Gymboree, H&M, Zara, Mother Care, Tchibo, Cotton on, Mango etc.
IAL prides itself in meeting all international standards for good work environment that is compliant with
both national and international rules. The company is compliant with ‘Children’s wear Safety
Requirements’ and provides a ‘Completely Metal Free Environment’ for workers’ health and safety. The
factory is fully approved by several globally accepted Certification bodies like WRAP, ISO 9001:2008,
Organic, SGS and Oeko-tex Certified. IAL is also FAIRTRADE certified by the FLO-Cert Trade
Certification Committee (FLO ID: 18123).
Existing Waste Water Management at IAL:
IAL installed an Effluent Treatment Plant of 75 m3
/Hr capacity which is running 24 Hr in a day. By
nature, our ETP is Bio-logical with Chemical namely Bio-Chemical plant. This treatment is done by
four stages such as preliminary, primary, secondary and tertiary treatment. Waste water comes from
mainly dyeing and washing through a trench to equalization tank so for preliminary treatment is done by
screening by using net or sieve for removal of large solids such as rags, sticks, grit and grease that may
result in damage to equipment or operational problems at different stages of trench.
After primary filtration, the liquor passes to cooling and mixing tank in which uniform mixing of
effluents from various processes takes place. An air mixer is provided for mixing uniformly for aeration
4. and neutralization of effluent at equalization tank. The effluent is pumped to a tank in which it is
neutralized by cultural bacteria namely Bio-formula dozing. The tank has an automatic dosing controller
which at automatically control the dose of acid or alkali to maintain the required PH. Then the effluent is
pumped to the coagulation tank and to mix up different chemicals such as lime, ferrous sulfate etc.
Chemical coagulation is very effective for removal of color and suspended materials, aluminum, ferrous,
ferric chloride, chlorinate d-copper etc. To increase the efficiency of coagulation, chemical may be
added for example polyelectrolyte. Some of the soluble organic matter and light suspended solids will
form a blanket of flocculent matter with the coagulants. The blanket is skimmed off to another tank and
the remaining solution is moved to dual media filter and centrifuge hydro extractor. After filtration the
purified water sent to drain which eventually reach to the river or anywhere else.
It can be noted here that the ETP is able to deliver treated waste water within the permissible limit of the
DOE. From the outlet quality of ETP, it can be mentioned here that though the water cannot be directly
use in the dyeing, washing and finishing process. It is quite good to use in any other non-process like
cleaning of dyeing floor, toilet flashing, car washing and gardening etc.
Table-01: Characteristics of Waste and Treated Water of ETP_IAL with National Standard
Parameters
Properties of Inlet Waste
Water
Properties of Outlet
Treated Water
Discharge Water
Standard according
to ECR, 97
pH 8.3-10.8 7.2-7.7 6-9
DO (mg/l) 0.0 4.9-5.5 4.5-8
BOD (mg/l) 150-190 38-42 < 50
COD (mg/l) 260-480 135-175 < 200
TDS (mg/l) 2500-2900 1320-1940 < 2100
TSS (mg/l) 250-280 80-120 < 150
Temperature (°C) 37-45 30-32 40-45
Color (Pt. Co.) 185-245 120-150 -
Odor Light Bad Smell Slight Smell Odorless
5. Figure-01: Process Flow Diagram of ETP_IAL
Tanks Retention Time Calculation and Volume of ETP_IAL
ETP Capacity: 75 M3
/Hr
Current rate of Effluent Treatment: 55~60 M3
/Hr
Table-02: Retention Time Calculation & Volume of the ETP Tanks
Retention Time (Hr)
Sl. No. ETP Tanks Tanks Volume (M³) Rated Actual
1 Equalization - 01 165 2.20 2.90
2 Equalization - 02 238 3.17 4.18
3 Bioreactor - 01 175 2.33 3.07
4 Bioreactor - 02 215 2.87 3.77
5 Flash Mixing 19 0.25 0.33
6 Flocculation 11 0.15 0.19
7 Tube Settler - 01 45 0.60 0.79
8 Tube Settler - 02 58 0.77 1.02
9 Tube Settler - 03 58 0.77 1.02
10 Tube Settler - 04 45 0.60 0.79
Total Retention Time Hr 13.72 18.06
6. Chemical Dosing:
The dosing of coagulant solution must be prepared as the concentration of more or equal to 5% solution.
The rate of the solution is maintained by trained personnel depending on the quality of the waste water.
This dosing rate is determined by Jar test. Dosing rate of coagulant varies from 15 to 20 ml/L and dosing
rate of flocculent varies from 0.1 to 0.2 ml/L. Biological treatment process reduces TSS and BOD to a
great extent. The dosing rate of Bio-formula in our ETP is 250 g/day (a single packet) and dosing in the
equalization tank or bioreactor tank.
Maintenance of the ETP:
ETP’s goal is to treat waste water and deliver a quality product that meet the standard for environmental
discharge or reuse. Like any other facility a waste water treatment plant require continuous maintenance.
So, maintenance of ETP plant as a whole is very important. There are different types of maintenance
strategies; these are Routine maintenance, Mechanical maintenance, Breakdown maintenance and
Annual shut down maintenance. In our ETP Routine maintenance is done in every Friday and annual
shut down maintenance during Eid vacation to maintain standard quality of the discharge water. Bar
screens are cleaned about 3-4 times in everyday.
Sludge Treatment and Handling:
The sludge which is generated in the Flash mixing tank, Flocculation tank, Bio-Reactor and Tube settler
1, 2, 3 and 4 is taken to sludge sump. Here also aeration is carried out. The heavy sludge waste is then
pumped to a sludge thickener tank where the sludge is thickened at the bottom of the tank. The
thickened sludge from the thickener is pumped to centrifugal hydro extractor for dewatering the sludge.
The dewatered sludge is transformed into a cake form.
Tests Performed at the Factory:
At present simple measurement of pH, Temperature (°
C) and Temperature are performed on site using
hand held instruments and BOD tests are performed at the Fabric lab deep section through BOD sensor
meter. The advantage of these instruments does not need to be taken away and also results are obtained
immediately in field. At present we need a Multimeter to measure DO, TDS and TSS on site.
7. Table-03: Chemical Consumption in March and April, 2015 with Chemical Price/Kg at ETP_IAL
Sl. No.
Chemicals for Waste Water
Treatment
March_2015 April_2015 Price/Kg
1 Lime Powder (Kg) 14800 15020 9.25
2 Ferrous Sulfate (Kg) 17494 18000 17.5
3 Polyelectrolyte (Kg) 44.5 59 260
4 Hydrochloric Acid (L) 1392 1009 14.5
5 Bio-formula (Kg) 7.25 7.5 9950
Table-04: Chemical Cost in March and April, 2015 at ETP_IAL
Month March_2015 April_2015
Total Chemical Cost Tk. 546936.50 Tk. 558530.50
Total Flow Of Water 38678 m³ 39648 m³
Chemical Cost/M³ Tk. 14.14 Tk. 14.09
Flow of Waste Water/Hr 55.57 m³ 56.97 m³
Figure-02: Schematic Diagram of Proposed Zero Effluent Discharge Plant at IAL
Waste Water
ETP Treated
Water
Filtration
(Ultra & Nano)
Dyeing & Surface
Treatment Process
Rain water
Harvesting
Collection &
Screening
Cooling Return
(Dyeing)
Powder as
solid waste
Management
Spray
Dryer Unit
(10%)
Mechanical
Evaporation
System 20%
Softener
Process
Water Reserve Tank
(275M3
)
Toilet Flashing, Car
Washing, Floor Washing
and Gardening
Reverse Osmosis
Plant
70% Recover
8. Existing Machineries List of ETP_IAL
A. Equalization Tank Section
1. Air Compressor for Aeration and Mixing
a. Number of Units: 01
b. Type: Screw type
c. Capacity: 2.2 m3
/min
d. Max. Pressure: 10 Bar
e. Power: 18.5 kW
f. RPM: 2900
2. Effluent Transfer Pump
a. Number of Units: 02
b. Pump Flow Rate: 75 m3
/hr
c. Power: 5.5 kW
d. RPM: 2900
B. Bio-Reactor Tank Section
1. Air Blower
a. Number of Units: 01
b. Type: 3-Phase Induction type
c. Power: 3.0 kW
d. RPM: 2820
2. Effluent Transfer Pump-01
a. Number of Units: 01
b. Pump Flow Rate: 75 m3
/hr
c. Power: 5.5 kW
d. RPM: 2900
3. Effluent Transfer Pump-02
a. Number of Units: 01
b. Pump Flow Rate: 40 m3
/hr
c. Power: 4.5 kW
d. RPM: 2890
9. 4. Effluent Transfer Pump-03
a. Number of Units: 01
b. Pump Flow Rate: 30 m3
/hr
c. Power: 3.7 kW
d. RPM: 2900
C. Chemical Mixing Tank Section
1. Flash Mixture Motor for Chemical Mixing
a. Number of Units: 04
b. Type: 3-Phase Induction Type
c. Power: 0.75 kW
d. RPM: 1050
2. Flocculation Mixture Motor for Chemical Mixing
a. Number of Units: 01
b. Type: 3-Phase Induction Type
c. Power: 1.5 kW
d. RPM: 1450
D. Filter Feed Pump Section
1. Filter Feed Pump for Single and Dual Media Filter
a. Number of Units: 01
b. Type: Centrifugal Volute Type Casing
c. Pump Flow Rate: 75 m3
/hr
d. Power: 15 kW
e. RPM: 2900
E. Sludge Sump, Sludge Thickener Tank and Hydro Extractor Section
1. Sludge Transfer Pump-01
a. Number of Units: 01
b. Type: Centrifugal Type Mud Pump
c. Power: 1.5 kW
d. RPM: 2900
10. 2. Sludge Transfer Pump-02
a. Number of Units: 01
b. Type: Screw Conveyed Rotary Type Pump
c. Power: 1.5 kW
d. RPM: 1450
3. Sludge Thickener Motor
a. Number of Units: 01
b. Type: 3-Phase Induction Type
c. Power: 3.75 kW
d. RPM: 2900
4. Hydro Extractor Motor
a. Number of Units: 01
b. Type: 3-Phase Induction Type
c. Power: 3.75 kW
d. RPM: 2900
Environmental Clearance Certificate (ECC) Renewal from Department of
Environment (DoE)
Forward Application for the ECC Renewal is given to-
Deputy Director
Department of Environment
Gazipur zonal office
Gazipur
House#6, Ward#9, Noljani, Chandora, Joydebpur, Gazipur
Documents needed with the Forward Application of ECC Renewal-
1. Application for the Environmental clearance certificate (ECC) renewal
2. Sonali Bank Challan Copy of About Tk. 30000
3. Income Tax certificate
4. Trade license copy from the local govt. institute
5. Last ECC renewal copy
6. Investment board registration copy
7. Last Analysis sheet of waste water treatment of ETP outflow of DoE
a. DoE analysis sheet
b. BUET analysis sheet
11. Collection and Analysis Report of ETP Treated Water Outflow from DoE
Forward Application for the Collection and Analysis of ETP Treated Water Outflow is given to-
Director Laboratory
Department of Environment
Dhaka Division
E-16, Agargaon
Sher-E-Bangla Nogor, Dhaka-1207
Documents needed for with the Forward Application of ETP Treated Water Outflow Collection
and Analysis of -
1. Forwarding Application for ETP Treated Water Outflow Collection and Analysis
2. Sonali Bank Challan Copy of About Tk. 5600
Present Problems in Our ETP
1. Instruments for Parameter Measurement Shortage
2. Equalization and Bio-Reactor Tanks Volume
3. Civil Drain for Treated Water Discharge
4. Sludge Drainage with Treated Water
5. Centrifugal Hydro Extractor
12. Graphs from Analysis Sheets of ETP Treated Water Outflow from DoE with Relevant Date:
13.
14. Graphs from Analysis Sheets of ETP Treated Water Outflow from A. N. M. Hamidul Kabir of the
Department of App. Chemistry and Chemical Eng. Of Dhaka University with Relevant Date:
15.
16. Table-05: Comparison Between ETP_IAL and ETP_SETL
Sections of ETP ETP_IAL ETP_SETL
ETP Capacity of Water 75 M3
/Hr 60 M3
/Hr
Current Flow of Water 55-60 M3
/Hr 50~55 M3
/Hr
Inlet Temperature (°C) 37~45 °C 45~48 °C
Treatment Process Biological than Chemical Chemical than Biological
Equalization Tank
Separate Tank for Dyeing and
Washing Waste Water
Single Tank for Dyeing and
Washing Waste Water
Bio-Reactor Tank
Available after Equalization
Tanks
Available after Tube Settler
Tube Settler
Number of Units-04
Didn’t Overflowed
Number of Units-02
Sometime Overflowed
Chemical Dosing Minimum More than IAL
Filtering
Available and Operated
Properly
Available and but didn’t
Operated Properly
Sludge Handling
Properly Handling but
Sometimes Drained with
Treated Water
Drained into Nearest Pond
Instruments for Measuring
Parameters
pH, DO meter, BOD meter &
Temperature can be measured
Only pH & Temperature can
be measured
Discharge Water Color Colorless Slightly Brownish
Chemical Cost/M3
Tk. 14.11