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Coil coated steel Raw material & coatings
Contents Production Production stages PVDF Coatings, main lines Steel grades Coatings, products
Production ,[object Object],[object Object],Hämeenlinna works
Production – raw materials Malmberget Luleå Raahe Gotland Import Porvoo Hämeenlinna Mustavaara (1 000 t) Iron ore 3 400 - Sweden 3 000 - Mauritania 300 - Finland 100 Coaking coal 1 200 - USA, Canada 800 - Australia 400 Blast furnace oil - Finland 300 Limestone  - Sweden 650 Recycled steel 700 - bought 200 - own 500 Zinc 40 Alloying element 50 Paints 10  Million litres Oxygen  42 000 m 3 /h Electricity 1 100 GWh - bought 400 GWh - own 700 GWh Liquefied and natural gas 870 GWh
Production stages Cold rolling Metal  coating *) Iron- making Steelmaking Production of tubular products;  tubes ,  sections Plates, Prefabricated plate products Hot-rolled strip products Cold-rolled products Metal-coated products *) Colour-coated products Tubular products Plate rolling Hot strip rolling *)  Hot-dip zinc-coated steels Galfan ® ; zinc-aluminium alloy coated steels Galvannealed; zinc-iron alloy coated steels Skip this part Mineral  p roducts
Iron- and steelmaking Back to production map Limestone Iron concentrate Coal Oxygen Oil Sinter Pellets Coke Coking plant Sintering plant Oxygen plant Lime burning kilns Blast furnace Recycled steel Slab Desulphurisation Converter Ladle furnace Vacuum degassing Continuous  casting Raw iron Steel Oxygen
Production of mineral products Extraction of recycled steel Back to production map Coal Iron concentrate Limestone Lime kilns Coking plant Sintering plant Pellets Sinter Coke Oil Oxygen Blast furnace Air cooling Granulation Desulphurisation Converter Recycled steel Oxygen Steel Ladle furnace Slag Slag Vacuum degassing Continuous casting Slab Blast furnace slag Mineral products to customers Slag Transportation of molten slag Crushing and screening Earthworks and road construction Agriculture Construction industry Flame cutting Recycled metals Process Customers
Plate rolling Direct quenching and accelerated cooling Hot leveller Pusher type slab reheating furnaces Slab Plate mill Normalising furnace Hot leveller Inspection Cooling banks Marking Pre-leveller Cold leveller Plasma cutting Flame/ mechanical cutting
Plate products Plates Jet cleaned and primed plates Precision cut and bevelled plates Jet cleaned and primed plates Shape flame- cut plates Wide flats Painting   Bevelling Shape flame cutting Wide flat flame cutting Bending   Curved plates Flame cutting Flame-cut plates Back to production map
Hot strip rolling Walking beam furnaces Finishing mill Coil box Vertical edger Strip cooling Coilers Slab Roughing mill
Strip products Back to production map Cut lengths Slit strips Pickled coils   Pickling Slitting line Cut-to-length line   Patterned plates Hot-rolled coils Hot-rolled coils Skin pass mill
Cold rolling and coating *)  Hot-dip zinc-coated steels Galfan ® ; zinc-aluminium alloy coated steels Galvannealed; zinc-iron alloy coated steels Pickling Cold rolling Annealing Temper mill Metal coating *) Slitting Colour coating Cutting to length Cold-rolled steel sheets  and coils Metal-coated *)   steel sheets and coils Colour-coated steel sheets and coils Recoiling
Coil coating Back to production map 1424 mm
Tube production –  longitudinally welded tubes Uncoiling Splicing Strip accumulator Forming Bundling,  strapping and  delivery Final inspection  and marking Oiling  and cutting Calibrating and shaping Cooling and testing Weld trimming HFI welding
Tube production –  spirally welded tubes Back to production map Hot-rolled coil Forming, submerged arc welding and cutting Finishing, testing and inspection Delivery External PE coating Internal colour coating External PE coating
Section production Back to production map Uncoiler Coil opener Punching Leveller Profiling Levelling Cutting Bundling Strip welding
Coatings ,[object Object],[object Object],[object Object]
Coatings ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Coatings ,[object Object],[object Object],[object Object],[object Object]
Coatings ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Coatings – zinc coating ,[object Object],[object Object]
Coatings – zinc coating ,[object Object],[object Object],[object Object]
Coatings – zinc coating ,[object Object],[object Object]
Coatings – zinc coating ,[object Object],[object Object]
Coatings – zinc coating ,[object Object],[object Object],[object Object],[object Object]
Steel grades (for coil coating) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Steel grades – tinsmith quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Elongation min . DX51D DX52D DX53D DX54D 300 260 220 (340) 22 26 30 36 This feels in hands as hardness or softness Traditional seaming quality N/mm² %
Steel grades – applications ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Standard zinc coatings ,[object Object],[object Object],[object Object],[object Object]
Coatings ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Laminates ,[object Object],[object Object]
Polyester ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Polyester matt ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Pural ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Pural matt ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PVDF ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PVDF matt (new product 2009) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PVC Laminate ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Purex  TM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PVDF coating
PVDF ,[object Object],[object Object]
PVDF matt ,[object Object],[object Object],[object Object],[object Object]
PVDF HB ,[object Object],[object Object],[object Object]
PVDF HB+L ,[object Object],[object Object],[object Object]
PVDF METALLIC ,[object Object],[object Object],[object Object]
Maintenance ,[object Object],[object Object],[object Object],[object Object],[object Object]
Maintenance ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 

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Raw materials and coatings - basic training

  • 1. Coil coated steel Raw material & coatings
  • 2. Contents Production Production stages PVDF Coatings, main lines Steel grades Coatings, products
  • 3.
  • 4. Production – raw materials Malmberget Luleå Raahe Gotland Import Porvoo Hämeenlinna Mustavaara (1 000 t) Iron ore 3 400 - Sweden 3 000 - Mauritania 300 - Finland 100 Coaking coal 1 200 - USA, Canada 800 - Australia 400 Blast furnace oil - Finland 300 Limestone - Sweden 650 Recycled steel 700 - bought 200 - own 500 Zinc 40 Alloying element 50 Paints 10 Million litres Oxygen 42 000 m 3 /h Electricity 1 100 GWh - bought 400 GWh - own 700 GWh Liquefied and natural gas 870 GWh
  • 5. Production stages Cold rolling Metal coating *) Iron- making Steelmaking Production of tubular products; tubes , sections Plates, Prefabricated plate products Hot-rolled strip products Cold-rolled products Metal-coated products *) Colour-coated products Tubular products Plate rolling Hot strip rolling *) Hot-dip zinc-coated steels Galfan ® ; zinc-aluminium alloy coated steels Galvannealed; zinc-iron alloy coated steels Skip this part Mineral p roducts
  • 6. Iron- and steelmaking Back to production map Limestone Iron concentrate Coal Oxygen Oil Sinter Pellets Coke Coking plant Sintering plant Oxygen plant Lime burning kilns Blast furnace Recycled steel Slab Desulphurisation Converter Ladle furnace Vacuum degassing Continuous casting Raw iron Steel Oxygen
  • 7. Production of mineral products Extraction of recycled steel Back to production map Coal Iron concentrate Limestone Lime kilns Coking plant Sintering plant Pellets Sinter Coke Oil Oxygen Blast furnace Air cooling Granulation Desulphurisation Converter Recycled steel Oxygen Steel Ladle furnace Slag Slag Vacuum degassing Continuous casting Slab Blast furnace slag Mineral products to customers Slag Transportation of molten slag Crushing and screening Earthworks and road construction Agriculture Construction industry Flame cutting Recycled metals Process Customers
  • 8. Plate rolling Direct quenching and accelerated cooling Hot leveller Pusher type slab reheating furnaces Slab Plate mill Normalising furnace Hot leveller Inspection Cooling banks Marking Pre-leveller Cold leveller Plasma cutting Flame/ mechanical cutting
  • 9. Plate products Plates Jet cleaned and primed plates Precision cut and bevelled plates Jet cleaned and primed plates Shape flame- cut plates Wide flats Painting Bevelling Shape flame cutting Wide flat flame cutting Bending Curved plates Flame cutting Flame-cut plates Back to production map
  • 10. Hot strip rolling Walking beam furnaces Finishing mill Coil box Vertical edger Strip cooling Coilers Slab Roughing mill
  • 11. Strip products Back to production map Cut lengths Slit strips Pickled coils Pickling Slitting line Cut-to-length line Patterned plates Hot-rolled coils Hot-rolled coils Skin pass mill
  • 12. Cold rolling and coating *) Hot-dip zinc-coated steels Galfan ® ; zinc-aluminium alloy coated steels Galvannealed; zinc-iron alloy coated steels Pickling Cold rolling Annealing Temper mill Metal coating *) Slitting Colour coating Cutting to length Cold-rolled steel sheets and coils Metal-coated *) steel sheets and coils Colour-coated steel sheets and coils Recoiling
  • 13. Coil coating Back to production map 1424 mm
  • 14. Tube production – longitudinally welded tubes Uncoiling Splicing Strip accumulator Forming Bundling, strapping and delivery Final inspection and marking Oiling and cutting Calibrating and shaping Cooling and testing Weld trimming HFI welding
  • 15. Tube production – spirally welded tubes Back to production map Hot-rolled coil Forming, submerged arc welding and cutting Finishing, testing and inspection Delivery External PE coating Internal colour coating External PE coating
  • 16. Section production Back to production map Uncoiler Coil opener Punching Leveller Profiling Levelling Cutting Bundling Strip welding
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Editor's Notes

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