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QUALITY ASSURANCE &
QUALITY CONTROL
BY
Dr.A.S.CHARAN
Definitions of Quality
• There is no lack of definitions of quality. Here are some general ones:
• Delivering to a customer a product or service that meets the specification agreed on with
the customer, and delivering it on time
• Satisfying customer requirements
• Fitness for purpose
• Getting it right the first time
• The International Organization for Standardization (ISO) definitions of quality
are:
The totality of features and characteristics of a product or service that bear on its ability to
satisfy stated or implied needs
Importance of Quality in Pharma industry
• Within the pharmaceutical industry, quality is the key issue that has to be
addressed above all others.
• It is the reason that so many regulations, guidelines and controls are
important.
• Quality Assurance, Quality Control (QC) and Good Manufacturing Practices
(GMP) are the prime consideration for the manufacturing, distribution and
marketing of pharmaceutical products for the ensuring of its identify,
strength, purity, pharmacological safety, and efficacy & effectivity.
Quality
Management
Quality
Assurance
GMP
Quality
Control
• Quality management, with the overall policy of the organization towards
quality, comes above everything else.
• Next comes quality assurance, which is the unit that ensures the policy is
achieved.
• GMP is a part of quality assurance; it deals with the risks that cannot be
tested and builds quality into the product.
• Quality control is a part of GMP: the part that is focused on testing of the
environment and facilities, as well as the testing of the materials,
components and product in accordance with the standard.
Definition of quality assurance
WHO definition
• Quality Assurance is a wide-ranging concept covering all matters that individually or
collectively influence the quality of a product. It is the sum total of the organized
arrangements made with the objects of ensuring that pharmaceutical products are of the
expected quality required for their intended use. Quality Assurance, therefore,
incorporates GMP (Good Manufacturing Practices), GLP (Good Laboratory Practice),
and Original Product Design and Development.
EU guidelines,
• QA is defined as ‘a wide-ranging concept which covers all matters which individually or
collectively influence the quality of a product.
• It is the process that gives assurance that quality will be achieved.
• It is about putting things in place in advance so that everything goes
according to plan and there are no problems with the quality of the final
product.
• It is therefore about preventative measures.
• Inside an organization, quality assurance provides a management tool.
• In contractual situations, quality assurance provides confidence for the
customer (whether that is a pharmacist, doctor or patient) in the quality of
the drug being supplied.
Responsibilities of QA
• Product design and development
• Specification for production and control
• Managerial responsibilities
• Control of starting and packaging materials
• Control of intermediate materials
• Control of finished products
• Batch release
• Control of storage and distribution
• Self-inspection programme
Definition of quality control
• Quality control is defined in the EU guidelines as:
• that part of GMP that is concerned with sampling, specifications, testing and with
the organization, documentation and release procedures which ensure that the
necessary and relevant tests are actually carried out and that materials are not
released for use, nor products released for sale or supply, until their quality has
been judged to be satisfactory.
• QC is an historical process in which proof is obtained that the appropriate level of
quality has been achieved.
• Of itself, QC can have no effect on the quality of the product.
• It is merely a measuring process.
• The quality control process is therefore primarily confined to laboratory
operations, testing and/or inspecting samples of raw materials, packaging
materials, in-process materials and finished products.
• QC staff will also monitor aspects of the environment that have an effect
on product quality. However, in many companies, the QC department also
has responsibility for many of the areas that relate to quality assurance.
Responsibilities of QC
• Adequate resources
• Sampling
• Validated or verified test methods
• Adequate records
• Correct active ingredients and correctly labelled containers
• Assessment of results
• Product release
• Reference samples
• Control of components and drug product containers and closures.
• Sampling and testing of in-process materials and drug products.
• Laboratory controls
• Records and reports
QA
• Proactive : It aims to prevent defects before they occur
through process design.
• Process:QA is process-oriented, and it focuses on
preventing quality issues.
• Actions: QA involves the actions which create the
product.
• System: Quality assurance control systems are the
methods and procedures which are used to safeguard
quality standards.
• Creation: The result of QA activities is a roadmap for
creating high-quality products. It involves defining
standards for product design, manufacture, packaging,
distribution, marketing, and sales.
• Entire Team: Quality assurance activities involve the
entire team. Every member of a life sciences
organization is responsible for QA activities by following
SOPs. While the quality management system (QMS) is
generally the responsibility of the quality unit and the
leadership team, QA activities involve standards for
training, documentation, and review across the
workforce.
QC
• Reactive : QC is reactive and exists to identify defects
after they have happened.
• Product:QC is product-oriented and focused on
identifying quality issues in manufactured products.
• Results: QC is focused on the resulting product.
• Parts: Quality control systems measure parts,
including the outputs of the system.
• Verification: QC involves verification of products
post-manufacture and before distribution, or
confirming safety and efficacy.
• Dedicated Personnel: QC is generally the
responsibility of certain personnel within the
organization whose duties include following SOPs for
product testing. QC staff follow SOPs for quality
control and document their findings based on
standardized procedures for product testing and
process validation.
THANK YOU

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QA vs QC by Dr.A S Charan

  • 1. QUALITY ASSURANCE & QUALITY CONTROL BY Dr.A.S.CHARAN
  • 2. Definitions of Quality • There is no lack of definitions of quality. Here are some general ones: • Delivering to a customer a product or service that meets the specification agreed on with the customer, and delivering it on time • Satisfying customer requirements • Fitness for purpose • Getting it right the first time • The International Organization for Standardization (ISO) definitions of quality are: The totality of features and characteristics of a product or service that bear on its ability to satisfy stated or implied needs
  • 3. Importance of Quality in Pharma industry • Within the pharmaceutical industry, quality is the key issue that has to be addressed above all others. • It is the reason that so many regulations, guidelines and controls are important. • Quality Assurance, Quality Control (QC) and Good Manufacturing Practices (GMP) are the prime consideration for the manufacturing, distribution and marketing of pharmaceutical products for the ensuring of its identify, strength, purity, pharmacological safety, and efficacy & effectivity.
  • 5. • Quality management, with the overall policy of the organization towards quality, comes above everything else. • Next comes quality assurance, which is the unit that ensures the policy is achieved. • GMP is a part of quality assurance; it deals with the risks that cannot be tested and builds quality into the product. • Quality control is a part of GMP: the part that is focused on testing of the environment and facilities, as well as the testing of the materials, components and product in accordance with the standard.
  • 6. Definition of quality assurance WHO definition • Quality Assurance is a wide-ranging concept covering all matters that individually or collectively influence the quality of a product. It is the sum total of the organized arrangements made with the objects of ensuring that pharmaceutical products are of the expected quality required for their intended use. Quality Assurance, therefore, incorporates GMP (Good Manufacturing Practices), GLP (Good Laboratory Practice), and Original Product Design and Development. EU guidelines, • QA is defined as ‘a wide-ranging concept which covers all matters which individually or collectively influence the quality of a product.
  • 7. • It is the process that gives assurance that quality will be achieved. • It is about putting things in place in advance so that everything goes according to plan and there are no problems with the quality of the final product. • It is therefore about preventative measures. • Inside an organization, quality assurance provides a management tool. • In contractual situations, quality assurance provides confidence for the customer (whether that is a pharmacist, doctor or patient) in the quality of the drug being supplied.
  • 8. Responsibilities of QA • Product design and development • Specification for production and control • Managerial responsibilities • Control of starting and packaging materials • Control of intermediate materials • Control of finished products • Batch release • Control of storage and distribution • Self-inspection programme
  • 9. Definition of quality control • Quality control is defined in the EU guidelines as: • that part of GMP that is concerned with sampling, specifications, testing and with the organization, documentation and release procedures which ensure that the necessary and relevant tests are actually carried out and that materials are not released for use, nor products released for sale or supply, until their quality has been judged to be satisfactory. • QC is an historical process in which proof is obtained that the appropriate level of quality has been achieved. • Of itself, QC can have no effect on the quality of the product. • It is merely a measuring process.
  • 10. • The quality control process is therefore primarily confined to laboratory operations, testing and/or inspecting samples of raw materials, packaging materials, in-process materials and finished products. • QC staff will also monitor aspects of the environment that have an effect on product quality. However, in many companies, the QC department also has responsibility for many of the areas that relate to quality assurance.
  • 11. Responsibilities of QC • Adequate resources • Sampling • Validated or verified test methods • Adequate records • Correct active ingredients and correctly labelled containers • Assessment of results • Product release • Reference samples • Control of components and drug product containers and closures. • Sampling and testing of in-process materials and drug products. • Laboratory controls • Records and reports
  • 12.
  • 13. QA • Proactive : It aims to prevent defects before they occur through process design. • Process:QA is process-oriented, and it focuses on preventing quality issues. • Actions: QA involves the actions which create the product. • System: Quality assurance control systems are the methods and procedures which are used to safeguard quality standards. • Creation: The result of QA activities is a roadmap for creating high-quality products. It involves defining standards for product design, manufacture, packaging, distribution, marketing, and sales. • Entire Team: Quality assurance activities involve the entire team. Every member of a life sciences organization is responsible for QA activities by following SOPs. While the quality management system (QMS) is generally the responsibility of the quality unit and the leadership team, QA activities involve standards for training, documentation, and review across the workforce. QC • Reactive : QC is reactive and exists to identify defects after they have happened. • Product:QC is product-oriented and focused on identifying quality issues in manufactured products. • Results: QC is focused on the resulting product. • Parts: Quality control systems measure parts, including the outputs of the system. • Verification: QC involves verification of products post-manufacture and before distribution, or confirming safety and efficacy. • Dedicated Personnel: QC is generally the responsibility of certain personnel within the organization whose duties include following SOPs for product testing. QC staff follow SOPs for quality control and document their findings based on standardized procedures for product testing and process validation.