Summer trainning
@ WEAVERS CENTER
From 15 june -15 july
Dying and printing
Weaving
Designing
DYING AND PRINTING
Yarn dying
With REACTIVE
dyes
VAT dyes
And MIXED dyes
Fabric dying
Single colour
Tie and dye
And different
types of
printing
Screan printing
Block printing
Hand printing
Yarn dying
Process of dying
1. Scouring : removal of wax
Chemical used = castic soda + weting
agent + soda ash
at water temperature 80*C for
atleast 30 minutes
And for neutralizing the alkali we do acetic
wash
Formula of scouring
 Weight of yarn x % of shade (ml)
100
1. 2% of castic soda
2. 1% of soda ash
3. 0.5% of soap
4. 0.5% of wetting agent
2. Bleaching : whitening process
 Through hydrogen
peroxide
 Chemical used : wetting
agent (0.5%) + soda ash
(1%) + H2O2 (3%)
OR only peroxide
Then heat it for 30 minutes at
100*C
then hot wash for 10 minutes
Peroxide killer and then finish it
with cold wash .
4-6% of H2O2 is used for full
bleach
 Through hypo chloride
 Chemical used : bleaching
powder
in cold water for 60 minutes
Then 2-3 cold wash and it is
done
In this process yarn is less
whiter
then hydrogen peroxide
process .
4gpl is used for full bleach and
2gpl is for semi bleach
Dying formula
Weight of yarn x %of shade
100
Weight of colour
Stock solution
Cal. Of colour : let the shade be 0.5%
and weight of yarn be 20gm
=20gm x0.5 =20 x0.5 x 100
100 100 1
1
100 =20 x 1 = 10cc
2
Cal. Of water : (1:20)
•Weight of yarn x 20
•20x20 =400ml
Soda ash : fixing agent
Glabbler salt : exhausting agent
% Salt(gpl) Soda9gpl)
0.5 10 2.5-5
0.5-1 10-20 5-10
1-2 20-30 10-15
2 30 20
REACTIVE DYE
 Process of cold water :
o Soke yarn in cold water
o Add stock solution in same water
o Add salt and soda ash
o Stir and keep it for atleast 45 minutes at
80*C
o Soaping in hot water and cold wash
 Process of hot water :
o Soke yarn in cold water
o Add stock solution in hot water
o Add salt and soda ash
o Stir and keep it for 45 minutes at 80*C
o Acetic wash in cold water
o Hot water soaping and finish with cold
wash
VAT DYE
 Stock solution = 1gm hydro
1gm wetting agent
1gm castic soda
100ml water
Temperature 50-60*C
o Hydro for reducing oxygen for even dyes
o Castic to maintain alkaline medium
Further contain 5 methods
MIXED DYE
o Dip the yarn in acetic acid
o Stock solution of all colours according to
the %
o Stir and leave it for 45 minutes
o Acetic wash in cold water
o Soaping in hot water and finish it with
last cold water wash
FABRIC DYING
 For single colour the process is same as
yarn dying process
 But for tie and dye we have to first tie
the fabrric according to the design we
need
 Detailed in following pictures
printing

Process of dying

  • 1.
    Summer trainning @ WEAVERSCENTER From 15 june -15 july Dying and printing Weaving Designing
  • 2.
    DYING AND PRINTING Yarndying With REACTIVE dyes VAT dyes And MIXED dyes Fabric dying Single colour Tie and dye And different types of printing Screan printing Block printing Hand printing
  • 3.
  • 4.
    Process of dying 1.Scouring : removal of wax Chemical used = castic soda + weting agent + soda ash at water temperature 80*C for atleast 30 minutes And for neutralizing the alkali we do acetic wash
  • 5.
    Formula of scouring Weight of yarn x % of shade (ml) 100 1. 2% of castic soda 2. 1% of soda ash 3. 0.5% of soap 4. 0.5% of wetting agent
  • 6.
    2. Bleaching :whitening process  Through hydrogen peroxide  Chemical used : wetting agent (0.5%) + soda ash (1%) + H2O2 (3%) OR only peroxide Then heat it for 30 minutes at 100*C then hot wash for 10 minutes Peroxide killer and then finish it with cold wash . 4-6% of H2O2 is used for full bleach  Through hypo chloride  Chemical used : bleaching powder in cold water for 60 minutes Then 2-3 cold wash and it is done In this process yarn is less whiter then hydrogen peroxide process . 4gpl is used for full bleach and 2gpl is for semi bleach
  • 7.
    Dying formula Weight ofyarn x %of shade 100 Weight of colour Stock solution Cal. Of colour : let the shade be 0.5% and weight of yarn be 20gm
  • 8.
    =20gm x0.5 =20x0.5 x 100 100 100 1 1 100 =20 x 1 = 10cc 2 Cal. Of water : (1:20) •Weight of yarn x 20 •20x20 =400ml
  • 9.
    Soda ash :fixing agent Glabbler salt : exhausting agent % Salt(gpl) Soda9gpl) 0.5 10 2.5-5 0.5-1 10-20 5-10 1-2 20-30 10-15 2 30 20
  • 10.
    REACTIVE DYE  Processof cold water : o Soke yarn in cold water o Add stock solution in same water o Add salt and soda ash o Stir and keep it for atleast 45 minutes at 80*C o Soaping in hot water and cold wash
  • 11.
     Process ofhot water : o Soke yarn in cold water o Add stock solution in hot water o Add salt and soda ash o Stir and keep it for 45 minutes at 80*C o Acetic wash in cold water o Hot water soaping and finish with cold wash
  • 12.
    VAT DYE  Stocksolution = 1gm hydro 1gm wetting agent 1gm castic soda 100ml water Temperature 50-60*C o Hydro for reducing oxygen for even dyes o Castic to maintain alkaline medium Further contain 5 methods
  • 13.
    MIXED DYE o Dipthe yarn in acetic acid o Stock solution of all colours according to the % o Stir and leave it for 45 minutes o Acetic wash in cold water o Soaping in hot water and finish it with last cold water wash
  • 14.
    FABRIC DYING  Forsingle colour the process is same as yarn dying process  But for tie and dye we have to first tie the fabrric according to the design we need  Detailed in following pictures
  • 19.