Dye is a coloured substance that chemically bonds to the substrate to which it is being applied. This distinguishes dyes from pigments which do not chemically bind to the material they colour. Dye is generally applied in an aqueous solution, and may require aftertreatment to improve the fastness of the dye on the fibre.
Dyes are usually soluble in water whereas pigments are insoluble. Dyes selection is very important when dyeing different types of textile fibre. Types of chemical dyes are Direct, Reactive, Vat, Sulphur dyes etc. All dyes required different chemical auxiliaries and different after treatment process. Each dyes possess different light, washing & rubbing fastness and having different characteristics also.
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. … In dyeing, it is applied to the entire textile.
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. … In dyeing, it is applied to the entire textile.
Styles of printing; Printing thickeners including synthetic thickeners; Printing auxiliaries; Printing of cotton with reactive dyes, wool, silk, nylon with acid and metal complex dyes, Printing of polyester with disperse dyes; Pigment printing; Resist and discharge printing of cotton, silk and polyester; Transfer printing of polyester; Inkjet printing.
DEFINITION: Pigment is a substrate in a particulate form which is insoluble in water but which can be dispersed in this medium to modify its color and light scattering properties. They are organic or inorganic coloring materials. They have no affinity to textile materials. They are fixed on the textile material with the help of binding agent in form a thin invisible coating.
Printing means localized application of dyes on the fabric according to design. For printing it is required to produce printing paste. Printing Paste is a viscous paste which is made from pigments, thickeners and many of chemical. A good printing paste is mainly responsible for good printing effect. So it is very important to make a printing paste. There are different types of ingredients are used to make printing paste
Generally following ingredients are used in printing paste:
Dyestuffs or pigment.
Wetting agents.
Thickener.
Solvents dispersing agents.
Defoaming agents.
Oxidizing and reducing agents.
Catalyst and oxygen carrier.
Acid and alkali.
Career and swelling agent.
Miscellaneous agent
Styles of printing; Printing thickeners including synthetic thickeners; Printing auxiliaries; Printing of cotton with reactive dyes, wool, silk, nylon with acid and metal complex dyes, Printing of polyester with disperse dyes; Pigment printing; Resist and discharge printing of cotton, silk and polyester; Transfer printing of polyester; Inkjet printing.
DEFINITION: Pigment is a substrate in a particulate form which is insoluble in water but which can be dispersed in this medium to modify its color and light scattering properties. They are organic or inorganic coloring materials. They have no affinity to textile materials. They are fixed on the textile material with the help of binding agent in form a thin invisible coating.
Printing means localized application of dyes on the fabric according to design. For printing it is required to produce printing paste. Printing Paste is a viscous paste which is made from pigments, thickeners and many of chemical. A good printing paste is mainly responsible for good printing effect. So it is very important to make a printing paste. There are different types of ingredients are used to make printing paste
Generally following ingredients are used in printing paste:
Dyestuffs or pigment.
Wetting agents.
Thickener.
Solvents dispersing agents.
Defoaming agents.
Oxidizing and reducing agents.
Catalyst and oxygen carrier.
Acid and alkali.
Career and swelling agent.
Miscellaneous agent
Hello there,
This ppt is about basic information of application of direct dye on cotton fibre .
Hope it will be helpful to you .
Please give feedback in comment section regarding any mistakes or corrections.
If you have any query please feel free to ask in comment section.
Reference -NCUTE, Textile dyes , Dyeing of synthetic and industrial fibre vol 2
Thanks !
Difference between reactive dye and disperse dye on fabricAzmir Latif Beg
We are introducing about reactive dye and disperse dye on fabric. At present reactive dye and disperse dyes is not a single word globally now it achieved vast sector in dyeing sector. I just try to make a different reactive dye and disperse dye on fabric application based.
Nanotechnology in Textiles [ Anti-bacterial, Water repellence, wrinkle resist...Anil Kumar
Nanotechnology is a growing interdisciplinary technology often seen as a new industrial revolution. Nanotechnology (NT) deals with materials 1 to 100 nm in length. The fundamentals of nanotechnology lie in the fact that the properties of materials drastically change when their dimensions are reduced to nanometer scale. Nowadays also the textile industry has discovered the possibilities of nanotechnology. So, we can define nanotechnology in textile as the understanding, manipulation, and control of matter at the above-stated length, such that the physical, chemical, and biological properties of the materials (individual atoms, molecules, and bulk matter) can be engineered, synthesized, and altered to develop the next generation of improved materials, devices, structures, and systems.
Application of Textiles I Technical Textiles I Home Tech I Pack Tech I Oek Te...Anil Kumar
A technical textile is a textile product manufactured for non-aesthetic purposes, where function is the primary criterion. technical textile materials are most widely used in filter clothing, furniture, hygiene medicals and construction material. Technical textiles include textiles for automotive applications, medical textiles, geotextiles, agrotextiles, and protective clothing.
The term ‘smart textiles’ is derived from intelligent or smart materials.Smart textiles can be described as textiles that are able to sense stimuli from the environment, to react to them and adapt to them by integration of functionalities in the textile structure. The stimulus as well as the response can have an electrical, thermal, chemical, magnetic or other origin.
MSME stands for Micro, Small, and Medium Enterprises. It was introduced by the Government of India in agreement with the MSMED (Micro, Small, and Medium Enterprises Development) Act of 2006. MSMEs are the enterprises involved in the processing, production, and preservation of goods and commodities.
A registered firm can also be transferred easily to a corporate entity, should the need arise for the same. Certain types of companies also protect the personal interest/assets of Partners/Directors in case of losses or debts.
Following are the common types of business structures prevalent in India and their notable features to help decide the best legal structure for your proposed entity.
The four main forms of business ownership are
Proprietorship, Partnership , Co-operatives ,Corporation and franchise.
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Entrepreneurship development is the means of enhancing the knowledge and skill of entrepreneurs through several classroom coaching and programs, and training. This entrepreneur development process helps new firms or ventures get better in achieving their goals, improve business and the nation's economy.
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Copyright is a type of intellectual property that gives its owner the exclusive right to copy and distribute a creative work, usually for a limited time. The creative work may be in a literary, artistic, educational, or musical form
A patent is an exclusive right granted for an invention. To get a patent, technical information about the invention must be disclosed to the public in a patent application. The patent owner may give permission to, or license, other parties to use the invention on mutually agreed terms.
Intellectual Property Rights [Trade Secret]Anil Kumar
Trade secrets are a type of intellectual property that comprise formulas, practices, processes, designs, instruments, patterns, or compilations of information that have inherent economic value because they are not generally known or readily ascertainable by others, and which the owner takes reasonable measures to keep secret. In some jurisdictions, such secrets are referred to as confidential information.
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A trademark is a type of intellectual property consisting of a recognizable sign, design, or expression which identifies products or services of a particular source from those of others. The trademark owner can be an individual, business organization, or any legal entity. A trademark may be located on a package, a label, a voucher, or on the product itself. Trademarks used to identify services are sometimes called service marks.
Intellectual Property Rights [Introduction]Anil Kumar
Intellectual Property Rights (IPRs) are legal rights that protect creations and/or inventions resulting from intellectual activity in the industrial, scientific, literary or artistic fields. The most common IPRs include patents, copyrights, marks and trade secrets.
Brand identity is the visible elements of a brand, such as color, design, and logo, that identify and distinguish the brand in consumers' minds. Brand identity is distinct from brand image. Uses colors, shapes, and other visual elements in its products and promotions.
Roles & Responsibilities of Merchandiser in an Fashion industry Anil Kumar
Merchandiser is the interface between Buyer & Exporter. He is the responsible from order analysis to shipment. So Merchandising is the very valuable in the Apparel Industry. The merchandiser is the person whose responsibility is to execute the orders perfectly as per the costing and pricing. He contact and communicate with the buyer till the final Shipment. He is the backbone of any industries.
The Marketing plays a vital role in promoting the business and mission of an organization. It serves as the face of your company, coordinating and producing all materials representing the business. It is the Marketing job to reach out to prospects, customers, investors and/or the community, while creating an overarching image that represents your company in a positive light.
There are 7 function of fashion marketing.
Fashion is a form of self-expression and autonomy at a particular period and place and in a specific context, of clothing, footwear, lifestyle, accessories, makeup, hairstyle, and body posture. The term implies a look defined by the fashion industry as that which is trending. Everything that is considered fashion is available and popularized by the fashion system (industry and media).Due to increased mass-production of commodities and clothing at lower prices and global reach, sustainability has become an urgent issue among politicians, brands, and consumers.
A brand is a name, term, design, symbol or any other feature that identifies one seller's good or service as distinct from those of other sellers. Brands are used in business, marketing, and advertising for recognition and, importantly, to create and store value as brand equity for the object identified, to the benefit of the brand's customers, its owners and shareholders.
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In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
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A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
6. DIRECT DYES
Properties
❖These are readily soluble in water.
❖These are used for dyeing cotton and viscose.
❖Poor fastness to washing and light.
❖Cheapest dye.
It’s a amine group and it is directly soluble in water.
The exhausting agents are sodium chloride ( NaCl) and sodium
carbonate (Na2Co3) or Glaubers salt Sodium sulphate (Na2So4).
7. Recipe:
Dye - 1%
0-1 light, 1-2 medium, 2-3 dark.
M:L ratio 1:20
Nacl – 1%
Na2co3 - 1%
After Treatment
Soda ash and water- fixing agent
Time 1 hr
Temp – 60.
8. REACTIVE DYES
The reactive dye originally reacts and forms covalent bond with the
fiber and they are called as ‘Reactive dyes’. Because of the strong
covalent bond with the fibers, it has good fastness properties.
PROPERTIES
❖ It is water soluble. It dissolves, ionizes in water and forms negative
charged dye ion.
❖ Wide range of colours are available.
❖ It fixes with the fibre by forming covalent bond with the OH group
of cellulose.
• They have good fastness as mentioned below.
• Wash fastness - 4 – 5
• Rubbing fastness - 4 – 5
• Light fastness - 5 – 6
9. CLASSIFICATION OF REACTIVE DYES
Hot brand dyes –
Mono chloro tri azine dyes. These dyes have only one Cl-group as
the reactive group which needs higher temperature to be available
for reaction with fibre. Hence they are called as HOT brand dyes.
Ex: Procion H.
Cold brand dyes –
Di chloro tri azine dyes. These dyes have two Cl-groups and hence
they react with fibre even at room temperature. So they are called
as COLD brand dyes. Ex: Procion M.
Vinyl Sulphone dyes – Ex: Remazol dyes.
10. DYEING PROCESS FOR COLD BRAND
Dissolving the dyestuff
The dye is taken as per the shade % and pasted with a little quantity
of wetting agent ( T R O ).
Then warm water is added and stirred.
Dyeing (Exhaust Method)
The fabric is loaded in the machine.
The water is filled as per M:L ratio (1:20).
The circulation of material is started and Dye solution is added and
½ of 30-50 gpl Sodium Chloride or 20-30 gpl Sodium Sulphate
(Glabour salt) is added as Exhausting agent.
11. It exhausts the dissolved dye from the solution and transfers the
same to the substrate.
10-20 gpl Sodium Carbonate is added as fixing agent.
This alkali enables the dye to form covalent bond with the fibre.
Allow for 30-60 min depending on shade.
Hot wash at 50 C for 15 min
Cold washing for 15 min
Neutralize with 1% Acetic acid for 15 min
Hot soaping in 5 gpl soap and
1 gpl soda ash at 50 C for 15 min
Cold washing for 15 min.
12. DYEING OF COTTON WITH REACTIVE HOT BRAND
Dissolving the dyestuff
The dye is taken as per the shade % and pasted with a little quantity
of wetting agent (TRO). Then warm water is added and stirred.
Dyeing (Exhaust Method)
The dyeing procedure in winch dyeing machine is explained below.
The fabric is loaded in the machine.
The water is filled as per M:L ratio (1:20).
The dye bath is set at 40 C. The circulation of material is started.
13. Dye solution is added. Steam is turned on and the temperature is
raised at the rate of 2 C per minute and ½ of 30-50 gpl Sodium
Chloride or 20-30 gpl Sodium Sulphate is added as Exhausting agent.
It exhausts the dissolved dye from the solution and transfers the same
to the substrate.
The temperature at 70 C for 60 mins.
10-20 gpl Sodium Carbonate is added as fixing agent.
This alkali enables the dye to form covalent bond with the fibre and
time 30-60 min depending on shade.
Hot wash at 50 C for 15 min. Cold washing for 15 min.
These processes remove the surface deposited dye, hydrolyzed dye
and alkali from fabric.Neutralise with 1% Acetic acid for 15 min.Hot
soaping in 5 gpl soap and1 gpl soda ash at 50 C for 15 min
Cold washing for 15 min.
14. VAT DYES
Properties
It is insoluble. It can be solublised with the help of a strong
alkali(NaOH) and strong reducing agent(Hydrose).
It is available as fine very fine and ultra fine forms.
Narrow range of colours. Hence shade matshing is difficult.
The colour build up is excellent and hence less amount of dye is
enough.
It is the costliest dye.
Fastness properties:
Wash fastness-5
Rubbing fastness-5
Light fatness-7-8
The dyeing
carried out in
the following
four stages:
• Vatting
• Dyeing
• Oxidation
• soaping
• Natural –
Indigo plant
15. VATING
• In vatting the insoluble vat dye is converted into soluble leuco dye.
• The dye is taken as per shade and pasted with small quantity of non
ionic wetting agent 60C hot water is added and stirred.
• Sodium Hydro Sulphite or Hydrose and Sodium hydroxide are
added and stirred. Hydrose reduces dye into vat acid, which is
subsequently neutralized by NaOH and soluble sodium (Leuco
form) of dye is formed.
• Original colour of the solution change into reduce colour
16. DYEING
Fabric is loaded in the machine.
The dye bath is set up as per ML ratio.
Bath temperature is raised to 50C. Circultion of liquor or material is
started. 2-4gpl of Hydrose and 2-4 gpl of caustic soda are added. pH
of the bath is 10-11 and 5 min
The pre dissolved dye solution is added. Bath temperature ie raised to
90C-100C.The fabric should not expose in the atmosphere as the
oxygen in the air may oxidize the dye and cause ’patches’ add 10-20
gpl Glauber salt or common salt is added in two instalments with a
time interval of 15 minutes. The deing is continued for further 45min-
60min. Dye penetrates well into the fibre molecule.
The material is squeezed. (It should be washed)
17. OXIDATION
The leuco dye inside the fibre molecule is oxidized into its original insoluble
form.
The dye molecule I mechanically trapped inside the fibre molecule and hence it
can not come out in subsequent washing. There are two types of Oxidation
namely.
(i) Air oxidation
(ii)Chemical oxidation
In air oxidation the material is exposed to atmosphere air for 15 min.
In Chemical oxidation the material is treated with 1-3 gpl sodium peroxide or
2gpl H2O2 with 1gpl acetic acid.
18. AFTER TREATMENT:
• The fastness of light and washing of sulphur dyes is improved by
after treatment with the following solution.
• It should be done for sulphur black.
• 1.25% Potasium dichromate-To improve wash fastness)
• 1.25% Acetate acid(60%)
• 1.25% Copper sulphate-To improve the light fastness)
• At 60C for 30 minS
• Hot soaping-5gpl sop and 1gpl Soda ash for 80C for 15 min
• Cold wah for 15 min.
19. ACID DYES
The acid dyes are so called as they are applied in acidic condition.
These dyes are particularly suitable to dye protein fibre like wool ,
silk and polyamide fiber (Nylon).
They are sodium salt of sulphonic acid and hence it’s a water
soluble.
They are water soluble.
Wide range of colour is available.
Wash fastness-5
Rubbing fastness-5
Light fastness-4
20. DYEING OF WOOL WITH ACID DYES
Dye is taken as per shade % and pasted with a small quantity of wetting
agent. The dye bath is made up to M:L ratio.
The temperature is raised to 50C. Dye solution is added.
10 gpl glabour salt is added as levelling agent.
5% sulphuric acid is added in two installments with a time interval of 15
min as exhausting agent.
It ionizes the amine groups in the wool fibre as positive charged ions.
They attract negative charged dye ions, which rush towards the fibre at a
faster rate leading to unevenness.
The concentration of dye in the dye bath is maximum and to prevent this
rush, a retarding agent or leveling agent is added.
The dye couples with the fibre with IONIC BOND.
21. DISPERSE DYES
PROPERTIES
It is insoluble in water. It can be made as a fine dispersion with the
help of a dispersing agent.
It is a sublimable dye. It becomes as ‘dye gas’ at very high
temperature.
It has the smallest particle size. It has a wide range of colors.
It is used to dye mainly polyester. It is used to dye nylon, cellulose,
acetate and other synthetic fibres.
Fastness properties
Wash fastness – 5 Rubbing fastness – 5 Light fastness – 6-7
22. DYEING OF POLYESTERWITH DISPERSE DYES
Polyester is a non-ionic and highly crystalline fibre. Hence, it is
very difficult to dye. The molecules are packed very closely
and compactly. This close structure of fibre has to be opened
in order to allow the dye molecules to enter. Two principles
are employed to open the fibre molecular structure.
Thermal action – when the temperature is increased beyond the
certain level of the fibre, the molecular vibrations will be
excessive that provide enough openings in the fibre molecule
for the entry of dye molecule.
Swelling action – carriers and some solvents swell the fibre
molecule which inturn reduces the Tg as well as creates
‘pores’ for the entry of dye molecule which can make use of
low temperature dyeing.
23. HIGHTEMPERATURE HIGH PRESSURE DYEING
Dye is taken as per shade % and pasted with a small quantity of
acetic acid. Hot water at 50c is added and stirred.The fabric is
loaded in the machine. The dye bath is made up to M:L ratio
(1:15). 1 gpl dispersing agent and 1ml/l acetic acid is added to
bring the pH 5-6. Temperature is raised to 60c and dye solution
is added.
pH of the bath – slightly acidic (5-6). The temperature is
increased rapidly (4c per min) to 135c for which the steam
pressure is increased to 2 kg/sq.cm
Dyeing is continued at 135c for 1-1 ½ hours.
Hot wash – 10 min.
Reduction clearing – 1 gpl hydrose and 2 gpl soda ash at room
temperature for 15-20 min. Surface deposited dyes are removed
completely.
24.
25. Anil Kumar , Lecturer (Textile Design)
Pandit Lakhmichand State University of Perfo
Visual Arts , Rohtak
E-mail- anilkumar@plcsupva.ac.in
Mobile no. +919729138649
Thank you