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Susan Yao
Business Development Manager
SJD TRADING CO., LTD.
sjd_susan@valve4s.com
Page 1 www.valve4s.com “ENGINEERED for SAFETY””
general information – flame arrester
• terminology
• classification
• legal foundations / norms
• examples
product range of FireSafeTec
• flame arrester
• p/v-valves
Page 2 “ENGINEERED for SAFETY””
FireSafeTec GmbH
www.valve4s.com
Flame arrester (FA)
Page 3 “ENGINEERED for SAFETY””
Definition acc. ISO 16852
- device fitted to the opening of an enclosure,
or to the connection pipe work of a system of enclosures
- intended function:
is to allow flow but prevent the transmission of flame
www.valve4s.com
Application fields for flame arrester
Page 4 “ENGINEERED for SAFETY””www.valve4s.com
Flame arrester (FA)
oxygen
Ignition source
Flammable
substance
Page 5 “ENGINEERED for SAFETY””
needed when:
 explosive mixtures (fuel +
oxygen) are transported,
stored and processed
 ignition sources are
potentially available
(open flames, sparks, hot
surfaces and others)
Precondition for explosion
www.valve4s.com
Classification according installation location
in-line flame arrester
flame arrester that is fitted with two pipe
connections, one on each side of the flame
arrester
end-of-line flame arrester
flame arrester that is fitted with one pipe
connection only
Page 6 “ENGINEERED for SAFETY””www.valve4s.com
Classification according installation location
pre-volume flame arrester
prevents flame transmission from inside of an explosion-pressure-resistant
containment after ignition by an internal ignition source (e.g. a vessel or closed
pipe work) to the outside, or into the connecting pipe work
pre volume in-line flame arrester
Page 7 “ENGINEERED for SAFETY””
pre volume end-of-line flame arrester
www.valve4s.com
Classification by type of explosion
explosion
abrupt oxidation- or decomposition reaction with increase in
temperature, pressure or both at the same time
deflagration
explosion with subsonic speed
detonation
explosion with supersonic speed
characterized by a shock wave
unstable detonation
during the transition from a
deflagration to a stable detonation
(spatially limited area, depending from
pipe diameter, pipe configuration,
explosion group and others)
stable detonation
without signifant pressure- or
velocity change
athmospheric
deflagration
pipe- deflagration
volume-deflagration
Page 8 “ENGINEERED for SAFETY””www.valve4s.com
Classification of detonation flame arresters
detonation
unstable detonation
stable detonation
DET 1
DET 2
DET 3
Designation according to ISO 16852:
tested for unstable detonation
with restriction
tested for unstable detonation
without restriction
tested for stable detonation
with restriction
tested for stable detonation
without restriction
Page 9 “ENGINEERED for SAFETY””
DET 4
www.valve4s.com
Combustion process in a pipeline
stable detonationunstable detonation
detonation
most L/DN < 50 L/DN > 50
vandp
Page 10 “ENGINEERED for SAFETY””www.valve4s.com
Classification by type of flamequenching
dry flame arrester element
static flame arrester element
measurable type
metal foil element
not measurable type
gravel beds, sintered metals, knitted mesh
dynamic flame arrester element
flow monitored device
high speed valves
wet flame arrester element
flame arrester element with water
liquid seal, foot valve, hydraulic flame arrester
flame arrester with operating medium
Page 11 “ENGINEERED for SAFETY””www.valve4s.com
Metal foil element – Core of the flame arrester element
• constructed of a crimped and
a flat ribbon made of stainless steel
• precisely defined gap (measurable type)
• gap width from 0,2 to 0,9 mm available
metal foil element 0,7 mm
Page 12 “ENGINEERED for SAFETY””www.valve4s.com
Metal foil element – Mode of operation
Flamequenching
Gap length L
GapwidthSW
Gap width to large:
flame propagation
Page 13 “ENGINEERED for SAFETY””
Gap width reduced
or gap length enlarged:
no flame propagation
www.valve4s.com
Classification by fire behavior – burn rating
Page 14 “ENGINEERED for SAFETY””
no burn time
Burn rating BC
acc. to ISO 16852
„c“
„b“
„a“
stabilized burning
constant burning of a flame under stabilization at or near the flame
arrester element
short time burning
temporary burning for a certain time of 1 min to 30 min
endurance burning
stabilized burning for an indefinite time
www.valve4s.com
Classification by fire behavior
Examples for applications of end-of-line flame arresters:
Page 15 “ENGINEERED for SAFETY””
deflagration
end-of-line
flame arrester
deflagration- and
short time burning
end-of-line flame arrester
deflagration- and
endurance burning
end-of-line flame arrester
www.valve4s.com
Flame arresters and vents-
safety requirements
Page 16 “ENGINEERED for SAFETY””
Our flame arresters are compliant with the following regulations:
guideline 94/9/EG Equipment and protective systems intended for use in
potentially explosive atmospheres
EN ISO 16852 Flame arresters – performance requirements, test methods
and limits for use
Explosive atmospheres- Explosion prevention and protection
Part 1: basic concepts and methodology
EN 1127-1
Our vents are additionally compliant with the following regulations:
EN 13463-1 Non-electrical equipment for use in potentially explosive
atmospheres Part 1: Basic method and requirements
Non-electrical equipment for use in potentially explosive
atmospheres Part 5: Protection by constructional safety “c”
EN 13463-5
www.valve4s.com
Safety technical basics
Page 17 “ENGINEERED for SAFETY””
Classification of the explosion groups according to ISO 16852
Explosion
group
Maximum
experimental safe
gap in mm
NEC explosion
groups
(USA, Kanada)
Reference gas
IIA1 (I) ≥1,14 methane
IIA >0,90 D propane
IIB1 ≥0,85
IIB2 ≥0,75
IIB3 ≥0,65 C ethylene
IIB ≥0,50
IIC <0,50 B hydrogen
www.valve4s.com
Maximum experimental safe gap (MESG)
testing device for maximum experimental safe gap
Maximum experimental safe gap
(MESG)
Maximum gap of the joint between the two parts of the interior
chambers of a test apparatus, which when the internal
gas mixture is ignited under specific conditions, prevents
ignition of the external gas mixture through a 25 mm long joint
for all concentrations of the tested gas or vapor in air.
(IEC 60079-1-1)
Attention:
The MESG is not comparable with the performed gap width
of the metal foil element.
Page 18 “ENGINEERED for SAFETY””www.valve4s.com
Flame arresters and vents -
Safety requirements
Page 19 “ENGINEERED for SAFETY””
Our company and our products are officially approved by a notified body
under directive 94/9/EC:
notified body ident. no responsible for
IBExU - Institut für
Sicherheitstechnik GmbH
0637 EC-Type Examination
Certificate
IBExU - Institut für
Sicherheitstechnik GmbH
0637 Production Quality Assurance
acc. 94/9/EC - Annex IV
www.valve4s.com
Application - examples
in-line deflagration flame arrester in-line detonation flame arrester
Page 20 “ENGINEERED for SAFETY””www.valve4s.com
FST - flame arresters - design examples
FST102
in-line
flame arresters
end-of-line
flame arresters
FST103
Page 21 www.firesafetc.de “ENGINEERED for SAFETY””
FST106
FST200
flame arrester FST102
protective system:
Page 22 “ENGINEERED for SAFETY””
in-line deflagration or
detonation flame arrester
IIA1, IIA, IIB3, IIC
1/4“ to 2“
explosion group:
nominal diameter:
www.valve4s.com
flame arrester FST103
protective system:
Page 23 “ENGINEERED for SAFETY””
in-line deflagration
flame arrester
IIA1
2“ to 3“
explosion group:
nominal diameter:
www.valve4s.com
flame arrester FST105
protective system:
Page 24 “ENGINEERED for SAFETY””
in-line deflagration or
detonation flame arrester
explosion group: IIA1, IIA, IIB3, IIC
nominal diameter: DN50 to DN200
www.valve4s.com
flame arrester FST200
protective system:
Page 25 “ENGINEERED for SAFETY””
end of line deflagration
flame arrester
explosion group: IIA1, IIA, IIB3
nominal diameter: 1“ to 2“
DN25 to DN400
www.valve4s.com
FST – Type designation (example)
FST 102 / 35-3/8“ / D2IIAp1,1T60-a
device type
- nominal size (NG)
(diameter of flame arrester element)
- nominal diameter (DN)
(diameter of flange or thread)
application
Page 26 “ENGINEERED for SAFETY””www.valve4s.com
FST – Type designation
Page 27 “ENGINEERED for SAFETY””
device type
FST 1 x x
FST 2 x x
FST 3 x x
FST 4 x x
FST 5 x x
FST 6 x x
FST 7 x x
FST 8 x x
FST 9 x x
in-line flame arrester
end-of-line flame arrester
pre-volume flame
arrester
valves with flame arrester element
valves without flame arrester
element
line-mounted
valves pilot-
operated valve
-
special equipmentwww.valve4s.com
FST – Type designation application
type of protection
explosion group
maximum operational pressure
maximum operational temperature
L/D-ratio
burning class BC
Page 28 “ENGINEERED for SAFETY””
in-line deflagration flame arrester IIA p1,2 T60 L60 -b
in-line detonation flame arrester D4 IIB3 p1,3 T60
End-of-line deflagration flame arrester IIA1 p1,1 T60 -a
www.valve4s.com
Pressure vacuum valves
Page 29 “ENGINEERED for SAFETY””
 application
 composition
 mode of operation
www.valve4s.com
Result of insufficiently venting
Page 30 “ENGINEERED for SAFETY””www.valve4s.com
Causes for overpressure
atmospherical warming
burning impact
filling
overpressure
Page 31 “ENGINEERED for SAFETY””www.valve4s.com
Causes for vacuum
atmospherical
cooling and
rainfall
vacuum
emptying
Page 32 “ENGINEERED for SAFETY””www.valve4s.com
p/v-valve FST420
protective system:
Page 33 “ENGINEERED for SAFETY””
end of line deflagration
flame arrester with p/v-valve
IIB3
+5 to +50 mbar
-2,5 to -50 mbar
DN50, DN80, DN100
explosion group:
setting pressure:
setting vacuum:
nominal diameter:
www.valve4s.com
FST420 – main components
Overpressure
valve insert
Vacuum valve
insert
Flame arrester
element
Tank pressure
Ambient
pressure
Page 34 “ENGINEERED for SAFETY””www.valve4s.com
FST420 – mode of operation
Overpressure Vacuum
Page 35 “ENGINEERED for SAFETY””www.valve4s.com
Documentation
Page 36 “ENGINEERED for SAFETY””
following documents are part of our documentation:
• Test certificate acc. EN 10204
• Dimension sheet
• Pressure drop / volume flow diagram
• Declaration of compliance
• Instruction for operating and maintenance
www.valve4s.com
FireSafeTec GmbH
Many thanks for
your attention !
Page 37 “ENGINEERED for SAFETY””www.valve4s.com

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Presentation for flame arresters 副本

  • 1. Susan Yao Business Development Manager SJD TRADING CO., LTD. sjd_susan@valve4s.com Page 1 www.valve4s.com “ENGINEERED for SAFETY””
  • 2. general information – flame arrester • terminology • classification • legal foundations / norms • examples product range of FireSafeTec • flame arrester • p/v-valves Page 2 “ENGINEERED for SAFETY”” FireSafeTec GmbH www.valve4s.com
  • 3. Flame arrester (FA) Page 3 “ENGINEERED for SAFETY”” Definition acc. ISO 16852 - device fitted to the opening of an enclosure, or to the connection pipe work of a system of enclosures - intended function: is to allow flow but prevent the transmission of flame www.valve4s.com
  • 4. Application fields for flame arrester Page 4 “ENGINEERED for SAFETY””www.valve4s.com
  • 5. Flame arrester (FA) oxygen Ignition source Flammable substance Page 5 “ENGINEERED for SAFETY”” needed when:  explosive mixtures (fuel + oxygen) are transported, stored and processed  ignition sources are potentially available (open flames, sparks, hot surfaces and others) Precondition for explosion www.valve4s.com
  • 6. Classification according installation location in-line flame arrester flame arrester that is fitted with two pipe connections, one on each side of the flame arrester end-of-line flame arrester flame arrester that is fitted with one pipe connection only Page 6 “ENGINEERED for SAFETY””www.valve4s.com
  • 7. Classification according installation location pre-volume flame arrester prevents flame transmission from inside of an explosion-pressure-resistant containment after ignition by an internal ignition source (e.g. a vessel or closed pipe work) to the outside, or into the connecting pipe work pre volume in-line flame arrester Page 7 “ENGINEERED for SAFETY”” pre volume end-of-line flame arrester www.valve4s.com
  • 8. Classification by type of explosion explosion abrupt oxidation- or decomposition reaction with increase in temperature, pressure or both at the same time deflagration explosion with subsonic speed detonation explosion with supersonic speed characterized by a shock wave unstable detonation during the transition from a deflagration to a stable detonation (spatially limited area, depending from pipe diameter, pipe configuration, explosion group and others) stable detonation without signifant pressure- or velocity change athmospheric deflagration pipe- deflagration volume-deflagration Page 8 “ENGINEERED for SAFETY””www.valve4s.com
  • 9. Classification of detonation flame arresters detonation unstable detonation stable detonation DET 1 DET 2 DET 3 Designation according to ISO 16852: tested for unstable detonation with restriction tested for unstable detonation without restriction tested for stable detonation with restriction tested for stable detonation without restriction Page 9 “ENGINEERED for SAFETY”” DET 4 www.valve4s.com
  • 10. Combustion process in a pipeline stable detonationunstable detonation detonation most L/DN < 50 L/DN > 50 vandp Page 10 “ENGINEERED for SAFETY””www.valve4s.com
  • 11. Classification by type of flamequenching dry flame arrester element static flame arrester element measurable type metal foil element not measurable type gravel beds, sintered metals, knitted mesh dynamic flame arrester element flow monitored device high speed valves wet flame arrester element flame arrester element with water liquid seal, foot valve, hydraulic flame arrester flame arrester with operating medium Page 11 “ENGINEERED for SAFETY””www.valve4s.com
  • 12. Metal foil element – Core of the flame arrester element • constructed of a crimped and a flat ribbon made of stainless steel • precisely defined gap (measurable type) • gap width from 0,2 to 0,9 mm available metal foil element 0,7 mm Page 12 “ENGINEERED for SAFETY””www.valve4s.com
  • 13. Metal foil element – Mode of operation Flamequenching Gap length L GapwidthSW Gap width to large: flame propagation Page 13 “ENGINEERED for SAFETY”” Gap width reduced or gap length enlarged: no flame propagation www.valve4s.com
  • 14. Classification by fire behavior – burn rating Page 14 “ENGINEERED for SAFETY”” no burn time Burn rating BC acc. to ISO 16852 „c“ „b“ „a“ stabilized burning constant burning of a flame under stabilization at or near the flame arrester element short time burning temporary burning for a certain time of 1 min to 30 min endurance burning stabilized burning for an indefinite time www.valve4s.com
  • 15. Classification by fire behavior Examples for applications of end-of-line flame arresters: Page 15 “ENGINEERED for SAFETY”” deflagration end-of-line flame arrester deflagration- and short time burning end-of-line flame arrester deflagration- and endurance burning end-of-line flame arrester www.valve4s.com
  • 16. Flame arresters and vents- safety requirements Page 16 “ENGINEERED for SAFETY”” Our flame arresters are compliant with the following regulations: guideline 94/9/EG Equipment and protective systems intended for use in potentially explosive atmospheres EN ISO 16852 Flame arresters – performance requirements, test methods and limits for use Explosive atmospheres- Explosion prevention and protection Part 1: basic concepts and methodology EN 1127-1 Our vents are additionally compliant with the following regulations: EN 13463-1 Non-electrical equipment for use in potentially explosive atmospheres Part 1: Basic method and requirements Non-electrical equipment for use in potentially explosive atmospheres Part 5: Protection by constructional safety “c” EN 13463-5 www.valve4s.com
  • 17. Safety technical basics Page 17 “ENGINEERED for SAFETY”” Classification of the explosion groups according to ISO 16852 Explosion group Maximum experimental safe gap in mm NEC explosion groups (USA, Kanada) Reference gas IIA1 (I) ≥1,14 methane IIA >0,90 D propane IIB1 ≥0,85 IIB2 ≥0,75 IIB3 ≥0,65 C ethylene IIB ≥0,50 IIC <0,50 B hydrogen www.valve4s.com
  • 18. Maximum experimental safe gap (MESG) testing device for maximum experimental safe gap Maximum experimental safe gap (MESG) Maximum gap of the joint between the two parts of the interior chambers of a test apparatus, which when the internal gas mixture is ignited under specific conditions, prevents ignition of the external gas mixture through a 25 mm long joint for all concentrations of the tested gas or vapor in air. (IEC 60079-1-1) Attention: The MESG is not comparable with the performed gap width of the metal foil element. Page 18 “ENGINEERED for SAFETY””www.valve4s.com
  • 19. Flame arresters and vents - Safety requirements Page 19 “ENGINEERED for SAFETY”” Our company and our products are officially approved by a notified body under directive 94/9/EC: notified body ident. no responsible for IBExU - Institut für Sicherheitstechnik GmbH 0637 EC-Type Examination Certificate IBExU - Institut für Sicherheitstechnik GmbH 0637 Production Quality Assurance acc. 94/9/EC - Annex IV www.valve4s.com
  • 20. Application - examples in-line deflagration flame arrester in-line detonation flame arrester Page 20 “ENGINEERED for SAFETY””www.valve4s.com
  • 21. FST - flame arresters - design examples FST102 in-line flame arresters end-of-line flame arresters FST103 Page 21 www.firesafetc.de “ENGINEERED for SAFETY”” FST106 FST200
  • 22. flame arrester FST102 protective system: Page 22 “ENGINEERED for SAFETY”” in-line deflagration or detonation flame arrester IIA1, IIA, IIB3, IIC 1/4“ to 2“ explosion group: nominal diameter: www.valve4s.com
  • 23. flame arrester FST103 protective system: Page 23 “ENGINEERED for SAFETY”” in-line deflagration flame arrester IIA1 2“ to 3“ explosion group: nominal diameter: www.valve4s.com
  • 24. flame arrester FST105 protective system: Page 24 “ENGINEERED for SAFETY”” in-line deflagration or detonation flame arrester explosion group: IIA1, IIA, IIB3, IIC nominal diameter: DN50 to DN200 www.valve4s.com
  • 25. flame arrester FST200 protective system: Page 25 “ENGINEERED for SAFETY”” end of line deflagration flame arrester explosion group: IIA1, IIA, IIB3 nominal diameter: 1“ to 2“ DN25 to DN400 www.valve4s.com
  • 26. FST – Type designation (example) FST 102 / 35-3/8“ / D2IIAp1,1T60-a device type - nominal size (NG) (diameter of flame arrester element) - nominal diameter (DN) (diameter of flange or thread) application Page 26 “ENGINEERED for SAFETY””www.valve4s.com
  • 27. FST – Type designation Page 27 “ENGINEERED for SAFETY”” device type FST 1 x x FST 2 x x FST 3 x x FST 4 x x FST 5 x x FST 6 x x FST 7 x x FST 8 x x FST 9 x x in-line flame arrester end-of-line flame arrester pre-volume flame arrester valves with flame arrester element valves without flame arrester element line-mounted valves pilot- operated valve - special equipmentwww.valve4s.com
  • 28. FST – Type designation application type of protection explosion group maximum operational pressure maximum operational temperature L/D-ratio burning class BC Page 28 “ENGINEERED for SAFETY”” in-line deflagration flame arrester IIA p1,2 T60 L60 -b in-line detonation flame arrester D4 IIB3 p1,3 T60 End-of-line deflagration flame arrester IIA1 p1,1 T60 -a www.valve4s.com
  • 29. Pressure vacuum valves Page 29 “ENGINEERED for SAFETY””  application  composition  mode of operation www.valve4s.com
  • 30. Result of insufficiently venting Page 30 “ENGINEERED for SAFETY””www.valve4s.com
  • 31. Causes for overpressure atmospherical warming burning impact filling overpressure Page 31 “ENGINEERED for SAFETY””www.valve4s.com
  • 32. Causes for vacuum atmospherical cooling and rainfall vacuum emptying Page 32 “ENGINEERED for SAFETY””www.valve4s.com
  • 33. p/v-valve FST420 protective system: Page 33 “ENGINEERED for SAFETY”” end of line deflagration flame arrester with p/v-valve IIB3 +5 to +50 mbar -2,5 to -50 mbar DN50, DN80, DN100 explosion group: setting pressure: setting vacuum: nominal diameter: www.valve4s.com
  • 34. FST420 – main components Overpressure valve insert Vacuum valve insert Flame arrester element Tank pressure Ambient pressure Page 34 “ENGINEERED for SAFETY””www.valve4s.com
  • 35. FST420 – mode of operation Overpressure Vacuum Page 35 “ENGINEERED for SAFETY””www.valve4s.com
  • 36. Documentation Page 36 “ENGINEERED for SAFETY”” following documents are part of our documentation: • Test certificate acc. EN 10204 • Dimension sheet • Pressure drop / volume flow diagram • Declaration of compliance • Instruction for operating and maintenance www.valve4s.com
  • 37. FireSafeTec GmbH Many thanks for your attention ! Page 37 “ENGINEERED for SAFETY””www.valve4s.com