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PLANT DESIGN AND LAYOUT OF
BUILDING OF SEED PROCESSING
UNIT
PRESENTED BY
KIRN DASANAL
PALB7319
01/06/2018
1
CONTENTS
 Introduction
 Logistics
 Essential requirements
 Plant building layout
 Financial analysis
 Project implementation schedule
 Conclusion
 References
01/06/2018 2KIRAN DASANAL PALB7319
INTRODUCTION
 Seed has been an important agricultural
commodity.
 Seed processing is a vital part of the seed
production needed to move the improved
genetic materials of the plant breeder into
commercial channels for feeding the rapidly
expanding world population.
 Seed processing is that segment of the seed
industry responsible for upgrading seed
improving planting condition of seed, and
applying chemical protectants to the seed.
01/06/2018 3KIRAN DASANAL PALB7319
LOGISTICS
1)Entrepreneurship
• requisite experience about this business and can
easily manage the unit.
2)Location
• have a excellent irrigation facilities
• farmers are already aware of seed production
programes.
• must connected with roads and rails.
3)Seed Production by Private Sector
• Seed production by private sectors starts from
the procurement of breeder seed from State
Agricultural Universities and ICAR Institutions.
01/06/2018 4KIRAN DASANAL PALB7319
CONT….
 Then the seed is cultivated by private sector or
by contract growers with proper supervision of
State Seed Certification Agency personals which
is a third party certification agency of the state
department of agriculture.
 Production plan;prepare a production plan per
year based on the data of other seed processing
units present in that area.
01/06/2018 5KIRAN DASANAL PALB7319
ESSENTIAL REQUIREMENTS FOR
SUCCESS OF SEED COMPANY
I. Farm
II. Processing plant
III. Electricity
IV. Buildings
V. Raw materials
VI. Man power
VII. Marketing
01/06/2018 6KIRAN DASANAL PALB7319
BUILDINGS
 Seed processing plant building, seed stores,
reject store and office accommodation is needed
to perform the processing and storage works
successfully.
 Building design is done based on the capacity of
the plant.
01/06/2018 7KIRAN DASANAL PALB7319
PLANT BUILDING LAYOUT
 Seed processing plant building will comprise
of following components:
1. Receiving-cum-drying platform
2. Processing area
3. Auxiliary building
01/06/2018 8KIRAN DASANAL PALB7319
RECEIVING-CUM-DRYING PLATFORM
 An open platform of size 10m x 10m will be
provided. The platform will be having a plinth
of 0.9 m above the ground level.
 This area will be utilized to receive the raw seed
and to sun dry small lots of crop seeds.
 This area can also be utilized for storage of
seeds on wooden palettes.
 The platform will be connected to processing
shed through a rolling shutter.
01/06/2018 9KIRAN DASANAL PALB7319
01/06/2018 10KIRAN DASANAL PALB7319
PROCESSING AREA
 The processing area will be situated between the
shed and ventilated storage building.
 The hall will be connected to ventilated flat
stores through a covered gallery for easy
movement of processed and packaged seed to
seed stores.
 The hall will have a big rolling shutter of size
3m x 3m in the processing plant to permit entry
of seed processing equipment into the hall for
installation.
01/06/2018 11KIRAN DASANAL PALB7319
CONT….
 The processing hall will be of size 20 m x 10 m
x 6.5 m. Height will be kept to facilitate
installation of the seed processing equipment
and machinery.
 The shed will have sufficient provision for
natural as well as forced ventilation in order to
maintain congenial atmosphere inside the shed.
 The shed will accommodate seed scalping, seed
processing and packaging equipment and will
have sufficient space for weighing and
packaging.
01/06/2018 12KIRAN DASANAL PALB7319
SEED PROCESSING UNIT
01/06/2018 13KIRAN DASANAL PALB7319
SEED STORAGE BUILDING
01/06/2018 14KIRAN DASANAL PALB7319
Auxiliary building
 In addition to building discussed above, a
provision will also be made for generator room.
 One tube well is available at the site, which will
be used for construction works and drinking as
well.
 Entire complex will have a good drainage system.
 Provision for fire fighting equipment such as
extinguishers, water buckets, sand buckets etc will
be made to fight minor fire hazards. The purchase
of these items will be made through contingency
grant.
01/06/2018 15KIRAN DASANAL PALB7319
GENERATOR ROOM
01/06/2018 16KIRAN DASANAL PALB7319
WATER TANK
01/06/2018 17KIRAN DASANAL PALB7319
DRAINAGE SYSTEM
01/06/2018 18KIRAN DASANAL PALB7319
OFFICE BUILDING
01/06/2018 19KIRAN DASANAL PALB7319
ROAD
01/06/2018 20KIRAN DASANAL PALB7319
VEHICLE PARKING PLACE
01/06/2018 21KIRAN DASANAL PALB7319
SAND BUCKETS
01/06/2018 KIRAN DASANAL PALB7319 22
SEED SALE COUNTER
01/06/2018 23KIRAN DASANAL PALB7319
ABOUT PLANT BUILDING
 The processing plant building will be constructed
as per CPWD/PWD norms.
 It will have tubular trusses,
 AC sheets pitched hole roof,
 cement concrete
 flooring finished with water-proofing cement
paint,
 aerated, ventilated, rat proof and bird protection.
 Sealed doors will be provided in these buildings.
Buildings will be suitably planned to have
interconnection for movement of seeds and
materials.
01/06/2018 24KIRAN DASANAL PALB7319
CPWD
The central public works department of india is
a premier central government authority in
charge of public sector works.
CPWD came into existence in july 1854
The central public works department, under the
ministry of housing and urban affairs, deals with
buildings, roads, bridges, flyovers, complicated
structures like stadiums, auditoriums ,
laboratories, bunkers , border fencing, border
roads ( hill roads), etc.
01/06/2018 25KIRAN DASANAL PALB7319
LAYOUT OF SEED PROCESSING UNIT
01/06/2018 26KIRAN DASANAL PALB7319
PROPOSED LAYOUT
01/06/2018 27KIRAN DASANAL PALB7319
LAYOUT OF NSP
01/06/2018 28KIRAN DASANAL PALB7319
FINANCIAL ANALYSIS
S.
No
Description Area Rate/U
nit
(in Rs.)
Amount
(Rs. in
lakhs)
1. Threshing/drying platform with 0.90 m
plinth height
100 m2 825/m2 0.825
2.
(a)
Plant building for temporary store of raw
seeds, processing machines as per layout
plant
200 m2 3850/m2
7.7
(b) Room for DG set 45 KVA 25 m2 3000/m2
0.825
(c) Room space for Plant Incharge,
certification packing material, chemicals,
workshop for storing of spare parts, tools,
processing screens and toilet etc.
50 m2 3850/m2
1.925
01/06/2018 29KIRAN DASANAL PALB7319
CONT….
3. Seed storage, 250-300 tonnes 200 m2 4405/m2 8.81
4. Boundary wall (200 m) 900/m 1.98
5. Cement concrete Road (125 m
x 4 m), 25 cm thick
500 m2 550/m2 2.75
6. Site development like drainage,
security etc @ 10% total
expenditure given above
2.42
SUB TOTAL 27.225
Contingency @ 3% 0.816
GRAND TOTAL = 27.22 lakhs
01/06/2018 30KIRAN DASANAL PALB7319
PROJECT IMPLEMENTATION SCHEDULE
01/06/2018 31KIRAN DASANAL PALB7319
CONCLUSION
 The project has been proposed with the aim to
establish a 2 tonne per hour capacity seed
processing plant.
 As is evident from the financial analysis that the
project is sound and estimated results are
encouraging.
 Hence the project may be considered for
financing under the scheme of GOI for boosting
seed production in private sector.
01/06/2018 32KIRAN DASANAL PALB7319
REFERENCES
 Proposal project report of seed processing unit
of padhanpali village, dist. Bargarh,orissa state.
 Based on the suggestions of dr prasanna
kumar,asso prof,dept of agril eng,coa bengaluru
01/06/2018 33KIRAN DASANAL PALB7319
THANK YOU
01/06/2018 34KIRAN DASANAL PALB7319

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Plant design and building layout of seed processing unit

  • 1. welcome PLANT DESIGN AND LAYOUT OF BUILDING OF SEED PROCESSING UNIT PRESENTED BY KIRN DASANAL PALB7319 01/06/2018 1
  • 2. CONTENTS  Introduction  Logistics  Essential requirements  Plant building layout  Financial analysis  Project implementation schedule  Conclusion  References 01/06/2018 2KIRAN DASANAL PALB7319
  • 3. INTRODUCTION  Seed has been an important agricultural commodity.  Seed processing is a vital part of the seed production needed to move the improved genetic materials of the plant breeder into commercial channels for feeding the rapidly expanding world population.  Seed processing is that segment of the seed industry responsible for upgrading seed improving planting condition of seed, and applying chemical protectants to the seed. 01/06/2018 3KIRAN DASANAL PALB7319
  • 4. LOGISTICS 1)Entrepreneurship • requisite experience about this business and can easily manage the unit. 2)Location • have a excellent irrigation facilities • farmers are already aware of seed production programes. • must connected with roads and rails. 3)Seed Production by Private Sector • Seed production by private sectors starts from the procurement of breeder seed from State Agricultural Universities and ICAR Institutions. 01/06/2018 4KIRAN DASANAL PALB7319
  • 5. CONT….  Then the seed is cultivated by private sector or by contract growers with proper supervision of State Seed Certification Agency personals which is a third party certification agency of the state department of agriculture.  Production plan;prepare a production plan per year based on the data of other seed processing units present in that area. 01/06/2018 5KIRAN DASANAL PALB7319
  • 6. ESSENTIAL REQUIREMENTS FOR SUCCESS OF SEED COMPANY I. Farm II. Processing plant III. Electricity IV. Buildings V. Raw materials VI. Man power VII. Marketing 01/06/2018 6KIRAN DASANAL PALB7319
  • 7. BUILDINGS  Seed processing plant building, seed stores, reject store and office accommodation is needed to perform the processing and storage works successfully.  Building design is done based on the capacity of the plant. 01/06/2018 7KIRAN DASANAL PALB7319
  • 8. PLANT BUILDING LAYOUT  Seed processing plant building will comprise of following components: 1. Receiving-cum-drying platform 2. Processing area 3. Auxiliary building 01/06/2018 8KIRAN DASANAL PALB7319
  • 9. RECEIVING-CUM-DRYING PLATFORM  An open platform of size 10m x 10m will be provided. The platform will be having a plinth of 0.9 m above the ground level.  This area will be utilized to receive the raw seed and to sun dry small lots of crop seeds.  This area can also be utilized for storage of seeds on wooden palettes.  The platform will be connected to processing shed through a rolling shutter. 01/06/2018 9KIRAN DASANAL PALB7319
  • 11. PROCESSING AREA  The processing area will be situated between the shed and ventilated storage building.  The hall will be connected to ventilated flat stores through a covered gallery for easy movement of processed and packaged seed to seed stores.  The hall will have a big rolling shutter of size 3m x 3m in the processing plant to permit entry of seed processing equipment into the hall for installation. 01/06/2018 11KIRAN DASANAL PALB7319
  • 12. CONT….  The processing hall will be of size 20 m x 10 m x 6.5 m. Height will be kept to facilitate installation of the seed processing equipment and machinery.  The shed will have sufficient provision for natural as well as forced ventilation in order to maintain congenial atmosphere inside the shed.  The shed will accommodate seed scalping, seed processing and packaging equipment and will have sufficient space for weighing and packaging. 01/06/2018 12KIRAN DASANAL PALB7319
  • 13. SEED PROCESSING UNIT 01/06/2018 13KIRAN DASANAL PALB7319
  • 14. SEED STORAGE BUILDING 01/06/2018 14KIRAN DASANAL PALB7319
  • 15. Auxiliary building  In addition to building discussed above, a provision will also be made for generator room.  One tube well is available at the site, which will be used for construction works and drinking as well.  Entire complex will have a good drainage system.  Provision for fire fighting equipment such as extinguishers, water buckets, sand buckets etc will be made to fight minor fire hazards. The purchase of these items will be made through contingency grant. 01/06/2018 15KIRAN DASANAL PALB7319
  • 17. WATER TANK 01/06/2018 17KIRAN DASANAL PALB7319
  • 21. VEHICLE PARKING PLACE 01/06/2018 21KIRAN DASANAL PALB7319
  • 22. SAND BUCKETS 01/06/2018 KIRAN DASANAL PALB7319 22
  • 23. SEED SALE COUNTER 01/06/2018 23KIRAN DASANAL PALB7319
  • 24. ABOUT PLANT BUILDING  The processing plant building will be constructed as per CPWD/PWD norms.  It will have tubular trusses,  AC sheets pitched hole roof,  cement concrete  flooring finished with water-proofing cement paint,  aerated, ventilated, rat proof and bird protection.  Sealed doors will be provided in these buildings. Buildings will be suitably planned to have interconnection for movement of seeds and materials. 01/06/2018 24KIRAN DASANAL PALB7319
  • 25. CPWD The central public works department of india is a premier central government authority in charge of public sector works. CPWD came into existence in july 1854 The central public works department, under the ministry of housing and urban affairs, deals with buildings, roads, bridges, flyovers, complicated structures like stadiums, auditoriums , laboratories, bunkers , border fencing, border roads ( hill roads), etc. 01/06/2018 25KIRAN DASANAL PALB7319
  • 26. LAYOUT OF SEED PROCESSING UNIT 01/06/2018 26KIRAN DASANAL PALB7319
  • 28. LAYOUT OF NSP 01/06/2018 28KIRAN DASANAL PALB7319
  • 29. FINANCIAL ANALYSIS S. No Description Area Rate/U nit (in Rs.) Amount (Rs. in lakhs) 1. Threshing/drying platform with 0.90 m plinth height 100 m2 825/m2 0.825 2. (a) Plant building for temporary store of raw seeds, processing machines as per layout plant 200 m2 3850/m2 7.7 (b) Room for DG set 45 KVA 25 m2 3000/m2 0.825 (c) Room space for Plant Incharge, certification packing material, chemicals, workshop for storing of spare parts, tools, processing screens and toilet etc. 50 m2 3850/m2 1.925 01/06/2018 29KIRAN DASANAL PALB7319
  • 30. CONT…. 3. Seed storage, 250-300 tonnes 200 m2 4405/m2 8.81 4. Boundary wall (200 m) 900/m 1.98 5. Cement concrete Road (125 m x 4 m), 25 cm thick 500 m2 550/m2 2.75 6. Site development like drainage, security etc @ 10% total expenditure given above 2.42 SUB TOTAL 27.225 Contingency @ 3% 0.816 GRAND TOTAL = 27.22 lakhs 01/06/2018 30KIRAN DASANAL PALB7319
  • 31. PROJECT IMPLEMENTATION SCHEDULE 01/06/2018 31KIRAN DASANAL PALB7319
  • 32. CONCLUSION  The project has been proposed with the aim to establish a 2 tonne per hour capacity seed processing plant.  As is evident from the financial analysis that the project is sound and estimated results are encouraging.  Hence the project may be considered for financing under the scheme of GOI for boosting seed production in private sector. 01/06/2018 32KIRAN DASANAL PALB7319
  • 33. REFERENCES  Proposal project report of seed processing unit of padhanpali village, dist. Bargarh,orissa state.  Based on the suggestions of dr prasanna kumar,asso prof,dept of agril eng,coa bengaluru 01/06/2018 33KIRAN DASANAL PALB7319
  • 34. THANK YOU 01/06/2018 34KIRAN DASANAL PALB7319