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PLANNING AND DESIGN
OF GREEN HOUSE
Dr. Ajay Singh Lodhi
Assistant Professor
College of Agriculture, Balaghat
Jawahar Lal Krishi Vishwa Vidyalaya, Jabalpur (M.P.)
 The agriculture in the controlled environment is possible in
all the regions irrespective of climate and weather.
 Planning for greenhouse facility care must be taken in the
selection of site and its orientation, in choosing the type of
structural design and in the choice of covering material for
better functioning and operation of greenhouses.
 A greenhouse is designed to withstand local wind, snow and
crop loads for a specific cropping activity. In this way, the
structure becomes location and crop specific.
SITE SELECTION AND ORIENTATION
 The building site should be as level as possible to reduce the
cost of grading, and the site should be well aerated and
should receive good solar radiation.
 Provision of a drainage system is always advisable, because of
the extensive use of water in greenhouse operations. Where
drainage is a problem, it is advisable to install tile drainage
below the surface prior to the construction of greenhouse.
 It is also advisable to select a site with a natural windbreak.
such as a tree line or hill, on the north and northwest sides.
 In regions where snow is expected, trees should be 30.5 m
away in order to keep drifts back from the greenhouses.
 To prevent shadows on the crop, trees located on the east,
south, Or west sides should be at a distance of 2.5 times their
height.
LOCATION OF GREENHOUSE
Things to Consider While Selecting a Greenhouse
Site:
 Solar Radiation – Plants require sunlight for
photosynthesis. A region and location with high light
intensity year-round is desired.
 Water – Water quantity and quality is crucial. Water
will be needed for irrigation (maximum of 1
gal/plant/day for tomatoes). Water will be needed for the
evaporative cooling system and can equal or exceed the
irrigation water amounts (10,000 – 15,000 gal/acre/day).
 Elevation – Elevation will affect the summer maximum
and the winter minimum temperatures. Choosing an
appropriate elevation will minimize heating costs in the
winter and cooling costs in the summer.
 Microclimate –
 Latitude – Unless the global climate changes
drastically, sea level at the poles will be colder than
sea level in the tropics. Hence, latitude makes a
difference!
 Large bodies of water – will tend to moderate the
temperature (e.g., coastal areas tend to have smaller
day/night temperature differences than inland areas).
 Trees, mountains or other obstructions – may
cast shadows on the greenhouse, especially in the
morning or afternoon hours. Mountains can also effect
wind and/or storm patterns.
 Clouds and fog – Note that certain areas (e.g., on the lee
side of certain mountain ranges, or near coastal regions) may
develop clouds or fog during certain times of the day or year
that will reduce potential sunlight.
 High Wind Areas – High winds can “suck” heat away from
the greenhouse and therefore increase the heating energy
needed to maintain the temperature inside. High winds can
also cause structural damage to greenhouses.
 Blowing dust/sand – High winds can “kick up dust or
sand”, especially in desert regions, which can damage some
greenhouse glazing.
 Snow – The weight of heavy, wet snow on a greenhouse
could crush it. However, high winds in snow areas can also
blow snow up against the greenhouse structure (snow drifts)
and cause damage to it. This danger can be reduced by using
windbreaks (trees, snow fences, etc.).
 Pest Pressure – Choose a site away from existing
agriculture production areas which could harbor insect
pests in the fields. Insect pests of concern include white
flies, aphids, spider mites and thrips.
 Level and Stable Ground – The ground upon which the
greenhouse will sit must be:
 Graded for routing surface water to a drainage system or a
holding pond. (Typical grade = ½ % or a 6 inch drop over a
distance of 100 feet.)
 Utilities – Availability of utilities should include
telephone service, three-phase electricity and fuel for
heating and carbon dioxide generation.
 Roads – Need access to good roads to transport the
“product”. Good roads close to a large population center
or to a brokerage center aids wholesale and retail
marketing.
 Greenhouse Orientation –
 In Free Standing greenhouse more sunlight is available in winter in
East-West oriented greenhouse.
 In multi-span greenhouses, gutter should be oriented North South.
 In Naturally ventilated greenhouse, the ventilator should open on
the leeward side.
 A free standing greenhouse should have its long axis perpendicular
to the wind direction.
 Availability of Labour – The grower needs people who will
want to work as labourers and who are “trainable” to become
a retainable workforce. Such skills included pruning/training
the plants and harvesting/packing the fruit. Speciality labour
will include people with additional training in such fields as
plant production, plant nutrition, plant protection (insects
and diseases) computers, labour management, marketing, etc.
These may or may not be part of the regular workers, but may
be called on as consultants as needed.
 Management residence – The grower/manager residences
should be close to the greenhouse so that they can get to the
greenhouse quickly in case of emergencies.
DESIGN OF GREENHOUSES
Structural Design
 The most important function of the greenhouse structure
and its covering is the protection of the crop against
hostile weather conditions (low and high temperatures,
snow, hail, rain and wind), diseases and pests.
 It is important to develop greenhouses with a maximum
intensity of natural light inside.
 The structural parts that can cast shadows in the
greenhouse should be minimized. So the covering
materials should have the largest possible unsupported
area, and consequently offer the highest possible light
transmittance.
 At the same time, greenhouse structures and structural
components, including the covering, should be strong
enough to resist loads from snow, wind, crops and
installations, to provide adequate margins of safety to
prevent structural damage or serviceability problems.
 A judicious component selection should be made since
the light transmittance counteracts with the structural
stability.
 The different structural
designs of greenhouse based
on the types of frames are
available.
 A straight side wall and an
arched roof (Fig. a) is
possibly the most common
shape for a greenhouse, but
the gable roof (Fig. b) is also
widely used.
 The arch roof and hoop style
(Fig. c) greenhouses are
most often constructed of
galvanized iron pipe bent
into form by a roller pipe
bender.
 A hoop type greenhouse is suitable for low growing crops,
such as lettuce, or for nursery stock that are housed
throughout the winter in greenhouses located in extremely
cold regions.
 If tall growing crops are to be grown in a greenhouse or
when benches are used, it is best to use a straight side wall
structure (Fig. d) rather than a hoop style house, this
ensures the best operational use of the greenhouse.
 A Gothic arch frame structure (Fig. e) can be designed to
provide adequate side wall height without loss of strength to
the structure. This form of structure, along with others, can
be used as a single free standing greenhouse or as a large
range of multi-span, gutter connected units.
 Loads to be considered while designing the greenhouse
structures include the weight of the structure itself and,
if supported by the structure, load of equipment for the
heating and ventilation and water lines.
 The load may also include the weight of crops if they are
trained to a support system carried by the greenhouse
frame, and also loads from wind and snow.
 Greenhouse structures should be designed to resist a
130 km/h wind velocity. The actual load depends on
wind angle, greenhouse shape and size, and the
presence or absence of openings and wind breaks.
The ultimate design of a greenhouse consists of a
balance of the following aspects:
 Overall structural design and the properties of the
individual structural components.
 Specific mechanical and physical properties, which
determine the structural behavior of the covering
materials.
 Specific sensitivity of the crop to light and temperature
to be grown in the greenhouse.
 Specific requirements relevant to the physical
properties of the covering material.
 Agronomic requirements of the crop.
Covering Materials
 The factors to be considered while selecting the
greenhouse covering material are:
 Light transmission,
 Covering material weight,
 Resistance to impact,
 Durability to outdoor weathering and
 Thermal stability over wide range of temperatures.
 The purpose for which the greenhouse facility is intended
determines the selection of a covering material.
 For example, in temperate regions where high
temperatures are required, the covering material with
high light transmission and far IR absorption must be
selected. Also the loss of heat by conduction should be
minimized.
 Another important aspect in selection of covering
material is the service life of material.
 A well maintained glass and acrylic sheet can last for
many years, even up to 20 years or more.
 The polycarbonate and fiberglass-reinforced polyester
sheet has a service life of 5 to 12 years.
 Of all the covering materials, polyethylene has the least
service life of 2 to 6 months only, but when the film is
stabilized for UV rays, the life is extended to two to
three years.
The following are the properties of an ideal
greenhouse selective covering material:
 It should transmit the visible light portion of the solar
radiation, which is utilized by plants for photosynthesis.
 It should absorb the small amount of UV in the radiation
and convert a portion of it to fluoresce into visible light,
useful for plants.
 It should reflect or absorb IR radiation which are not
useful to plants and causes greenhouse interiors to
overheat.
 It should be of low cost.
 It should have usable life of 10 to 20 years.
Thank You

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Planning and design of green house

  • 1. PLANNING AND DESIGN OF GREEN HOUSE Dr. Ajay Singh Lodhi Assistant Professor College of Agriculture, Balaghat Jawahar Lal Krishi Vishwa Vidyalaya, Jabalpur (M.P.)
  • 2.  The agriculture in the controlled environment is possible in all the regions irrespective of climate and weather.  Planning for greenhouse facility care must be taken in the selection of site and its orientation, in choosing the type of structural design and in the choice of covering material for better functioning and operation of greenhouses.  A greenhouse is designed to withstand local wind, snow and crop loads for a specific cropping activity. In this way, the structure becomes location and crop specific.
  • 3. SITE SELECTION AND ORIENTATION  The building site should be as level as possible to reduce the cost of grading, and the site should be well aerated and should receive good solar radiation.  Provision of a drainage system is always advisable, because of the extensive use of water in greenhouse operations. Where drainage is a problem, it is advisable to install tile drainage below the surface prior to the construction of greenhouse.  It is also advisable to select a site with a natural windbreak. such as a tree line or hill, on the north and northwest sides.  In regions where snow is expected, trees should be 30.5 m away in order to keep drifts back from the greenhouses.  To prevent shadows on the crop, trees located on the east, south, Or west sides should be at a distance of 2.5 times their height.
  • 4. LOCATION OF GREENHOUSE Things to Consider While Selecting a Greenhouse Site:  Solar Radiation – Plants require sunlight for photosynthesis. A region and location with high light intensity year-round is desired.  Water – Water quantity and quality is crucial. Water will be needed for irrigation (maximum of 1 gal/plant/day for tomatoes). Water will be needed for the evaporative cooling system and can equal or exceed the irrigation water amounts (10,000 – 15,000 gal/acre/day).  Elevation – Elevation will affect the summer maximum and the winter minimum temperatures. Choosing an appropriate elevation will minimize heating costs in the winter and cooling costs in the summer.
  • 5.  Microclimate –  Latitude – Unless the global climate changes drastically, sea level at the poles will be colder than sea level in the tropics. Hence, latitude makes a difference!  Large bodies of water – will tend to moderate the temperature (e.g., coastal areas tend to have smaller day/night temperature differences than inland areas).  Trees, mountains or other obstructions – may cast shadows on the greenhouse, especially in the morning or afternoon hours. Mountains can also effect wind and/or storm patterns.
  • 6.  Clouds and fog – Note that certain areas (e.g., on the lee side of certain mountain ranges, or near coastal regions) may develop clouds or fog during certain times of the day or year that will reduce potential sunlight.  High Wind Areas – High winds can “suck” heat away from the greenhouse and therefore increase the heating energy needed to maintain the temperature inside. High winds can also cause structural damage to greenhouses.  Blowing dust/sand – High winds can “kick up dust or sand”, especially in desert regions, which can damage some greenhouse glazing.  Snow – The weight of heavy, wet snow on a greenhouse could crush it. However, high winds in snow areas can also blow snow up against the greenhouse structure (snow drifts) and cause damage to it. This danger can be reduced by using windbreaks (trees, snow fences, etc.).
  • 7.  Pest Pressure – Choose a site away from existing agriculture production areas which could harbor insect pests in the fields. Insect pests of concern include white flies, aphids, spider mites and thrips.  Level and Stable Ground – The ground upon which the greenhouse will sit must be:  Graded for routing surface water to a drainage system or a holding pond. (Typical grade = ½ % or a 6 inch drop over a distance of 100 feet.)  Utilities – Availability of utilities should include telephone service, three-phase electricity and fuel for heating and carbon dioxide generation.  Roads – Need access to good roads to transport the “product”. Good roads close to a large population center or to a brokerage center aids wholesale and retail marketing.
  • 8.  Greenhouse Orientation –  In Free Standing greenhouse more sunlight is available in winter in East-West oriented greenhouse.  In multi-span greenhouses, gutter should be oriented North South.  In Naturally ventilated greenhouse, the ventilator should open on the leeward side.  A free standing greenhouse should have its long axis perpendicular to the wind direction.  Availability of Labour – The grower needs people who will want to work as labourers and who are “trainable” to become a retainable workforce. Such skills included pruning/training the plants and harvesting/packing the fruit. Speciality labour will include people with additional training in such fields as plant production, plant nutrition, plant protection (insects and diseases) computers, labour management, marketing, etc. These may or may not be part of the regular workers, but may be called on as consultants as needed.  Management residence – The grower/manager residences should be close to the greenhouse so that they can get to the greenhouse quickly in case of emergencies.
  • 9. DESIGN OF GREENHOUSES Structural Design  The most important function of the greenhouse structure and its covering is the protection of the crop against hostile weather conditions (low and high temperatures, snow, hail, rain and wind), diseases and pests.  It is important to develop greenhouses with a maximum intensity of natural light inside.  The structural parts that can cast shadows in the greenhouse should be minimized. So the covering materials should have the largest possible unsupported area, and consequently offer the highest possible light transmittance.
  • 10.  At the same time, greenhouse structures and structural components, including the covering, should be strong enough to resist loads from snow, wind, crops and installations, to provide adequate margins of safety to prevent structural damage or serviceability problems.  A judicious component selection should be made since the light transmittance counteracts with the structural stability.
  • 11.  The different structural designs of greenhouse based on the types of frames are available.  A straight side wall and an arched roof (Fig. a) is possibly the most common shape for a greenhouse, but the gable roof (Fig. b) is also widely used.  The arch roof and hoop style (Fig. c) greenhouses are most often constructed of galvanized iron pipe bent into form by a roller pipe bender.
  • 12.  A hoop type greenhouse is suitable for low growing crops, such as lettuce, or for nursery stock that are housed throughout the winter in greenhouses located in extremely cold regions.  If tall growing crops are to be grown in a greenhouse or when benches are used, it is best to use a straight side wall structure (Fig. d) rather than a hoop style house, this ensures the best operational use of the greenhouse.  A Gothic arch frame structure (Fig. e) can be designed to provide adequate side wall height without loss of strength to the structure. This form of structure, along with others, can be used as a single free standing greenhouse or as a large range of multi-span, gutter connected units.
  • 13.  Loads to be considered while designing the greenhouse structures include the weight of the structure itself and, if supported by the structure, load of equipment for the heating and ventilation and water lines.  The load may also include the weight of crops if they are trained to a support system carried by the greenhouse frame, and also loads from wind and snow.  Greenhouse structures should be designed to resist a 130 km/h wind velocity. The actual load depends on wind angle, greenhouse shape and size, and the presence or absence of openings and wind breaks.
  • 14. The ultimate design of a greenhouse consists of a balance of the following aspects:  Overall structural design and the properties of the individual structural components.  Specific mechanical and physical properties, which determine the structural behavior of the covering materials.  Specific sensitivity of the crop to light and temperature to be grown in the greenhouse.  Specific requirements relevant to the physical properties of the covering material.  Agronomic requirements of the crop.
  • 15. Covering Materials  The factors to be considered while selecting the greenhouse covering material are:  Light transmission,  Covering material weight,  Resistance to impact,  Durability to outdoor weathering and  Thermal stability over wide range of temperatures.  The purpose for which the greenhouse facility is intended determines the selection of a covering material.  For example, in temperate regions where high temperatures are required, the covering material with high light transmission and far IR absorption must be selected. Also the loss of heat by conduction should be minimized.
  • 16.  Another important aspect in selection of covering material is the service life of material.  A well maintained glass and acrylic sheet can last for many years, even up to 20 years or more.  The polycarbonate and fiberglass-reinforced polyester sheet has a service life of 5 to 12 years.  Of all the covering materials, polyethylene has the least service life of 2 to 6 months only, but when the film is stabilized for UV rays, the life is extended to two to three years.
  • 17. The following are the properties of an ideal greenhouse selective covering material:  It should transmit the visible light portion of the solar radiation, which is utilized by plants for photosynthesis.  It should absorb the small amount of UV in the radiation and convert a portion of it to fluoresce into visible light, useful for plants.  It should reflect or absorb IR radiation which are not useful to plants and causes greenhouse interiors to overheat.  It should be of low cost.  It should have usable life of 10 to 20 years.