The document provides details about establishing a plant layout for a jacket manufacturing unit with a capacity of 1500 jackets per day. It includes information on the company, production details, site selection criteria, product analysis, operation breakdown, department listing, and considerations for construction, lighting, noise and vibration, sustainability, safety, and fire protection. The objective is to understand capacity and space needs, select material handling equipment, make environment and aesthetic decisions, and identify information flow requirements.

1. JACKET MANUFACTURING INDUSTRY
PRESENTED BY:
NIVEDITA KUMARI
B.F.TECH
VII SEMESTER
National Institute Of Fashion Technology,
Gandhinagar
PLANT LAYOUT

2. BRIEF GIVEN FOR THE PROJECT:
The brief given for the project is as follows:
O Product : JACKET.
O 3 different styles
1. Style no. 1: Notch collar, 3 buttons @front, front patch pocket , full lining, center
vent, 6 button @slv (kissing stacked)
2. Style no. 2: Notch collar, 3 buttons @front, welt pocket , full lining, center vent, 6
button @slv (kissing stacked)
3. Style no. 3 : Notch collar, 3 buttons @front, welt pocket , full lining, side vent, 6
button @slv (kissing stacked)
O The pieces to manufacture are 1500 per day.
O Unit production system along with mezzanine floor.

3. Objective of the study:
To prepare a plant layout for a jacket manufacturing unit with a capacity
of 1500 jacket/day considering the following:
O Understanding of capacity & space requirements
O Selection of appropriate material handling equipment
O Decisions regarding environment and aesthetics
O Identification and understanding of the requirements for information
flow
O Process flow of different departments

4. Company details:
Name of the company EVERGREEN APPERALS
Area 4800 sq. meter (80 – L * 60- W)
Flooring Two floor (Ground floor, first floor)and mezzanine floor .
Product category Jacket
Product Three different style Jackets
Nature of Business Export
Rate of Production 1500 pieces/day
No of shift per day 1
Hours per day 8 hours
Ground Coverage 45%

5. • GIDC Apparel Park Area is
developed in Ahmedabad in
Gujarat-380026.
• The Industrial Area is located
about 4.8 Kms. from
Ahmedabad Junction and 13.7
Kms. from Ahmedabad
International Airport.
• The Industrial Area is well
connected by Road NH-8, Rail-
Ahmedabad Junction and the
Airport- International Airport.
• The river Sabarmati runs near
to the Industrial Area -8.3 kms.

6. Company factors
PARAMETERS AHMEDABAD APPAREL PARK
Developers Name GIDC
LOCATION AHMEDABAD
STATUS FUNCTIONAL
AREA (HECTARES) 38
CONNECTIVITY OF SEZ (national
highway / state Highway)
NH 8
Distance from the nearest Airport
(Km)
AHMEDABAD INTERNATIONAL
AIRPORT(13.7km)
DISTANCE FROM THE NEAREST
PORT (Km)
HAZIRA – 320
KANDLA – 500
DISTANCE FROM THE NEAREST
RAILWAY (Km)
AHMEDABAD KALOPUR (4.8 km)
PROPOSED PROJECTS APPAREL
INDUSTRIAL PRESENCE ARTEX APPARELS, PARAMOUNT
APPAREL INDUSTRIES etc….

7. Company Selection Criteria
O Roads: 12.00 Mts. Roads are formed in Industrial Area.
O Water supply works: The Gujarat water supply and sewerage board, irrigation canals,
and sardar sarovar project are meeting the requirement of water to Industrial Area out.
O Electricity: The entire Industrial Area is covered by station erected Sabarmati
O Open Drainage System: The GIDC has taken up RCC drainage system and also storm
water drainage for discharging the storm water.
O Telecommunication System: The Telephone Exchange for the GIDC, Apparel Park
BSNL exchange office and Naranpura exchange office that help in communication.
O Post Office: The nearest Post Office is Paldi in Fatehpura police chowki Town, through
which the postal service are available.
O Commercial Infrastructure: For commercial infrastructure like Bank (Axis bank,
Syndicate bank), local shopping (4d square mall, Alpha one mall) etc., available near
apparel park.
O Transportation: The Industrial Area is located very adjacent to Ahmedabad junction
and Ahmedabad international airport – NH-8 Highway. Hence has a very convenient
transportation system.
O Railways: The Ahmedabad Station is situated at a distance of 4.8 Kms. Form Industrial
Area.

8. Compliance of the site with site
selection criteria
• Latitude & Longitude - 23° 1′ 48″ N, 72° 34′ 48″ E
• Climate Conditions - Annual Max. Temp. 38 °C
Annual Min. Temp. 13 °C
Annual Rain fall - 93.2cm
• Relative Humidity 47 %
• Predominant wind direction- NW, NE
• Nearest Town- It is in Ahmedabad
• Major Settlement – It is nearest to the railway station and
airport
• Kankaria lake – 2.2 Kms ,
• Teen Darwaza - 6 kms
• Nearest Railway Station- Ahmedabad Junction-4.8 kms
• Nearest Airport Ahmedabad international and domestic
Airport – 13.7 Kms,
• International Airport – Ahmedabad international airport
• Nearest Highway NH-8

9. PRODUCT ANALYSIS

10. Various fabrics used in a jacket
Shell fabric
Lining fabric
Knitted fusing
Woven fusing
Woven
reinforcement
Canvas
Felt
PARTS NAME NO. OF PARTS
Shell 21
Lining 23
Small parts 20
Knitted fusing 5
Parts fusing 14
Reinforcement 3
Total 86

11. Given Variations in a jacket
variation 1
Collar Notch collar
Lining Full
Button at front 3
Button at
sleeve
3
Pocket Welt
Cuff button Kissing
stacked
Vent style Side
variation 2
Collar Notch collar
Lining Full
Button at front 3
Button at
sleeve
3
Pocket patch
Cuff button Kissing
stacked
Vent style Side

12. Given Variations in a jacket
variation 3
Collar Notch collar
Lining Full
Button at front 3
Button at
sleeve
3
Pocket Welt
Cuff button Kissing
stacked
Vent style center

13. LINE.
NO
STYLE
DESCRIPTI
ON
SAM No. of
worker
@ 100
%
efficienc
y
No. of
worker @
75 %
efficiency
LINE 1 Patch pocket
with center
vent
71 74 98
LINE 2 Welt pocket
with center
vent
68 70 94
LINE 3 Welt pocket
with side
vent
67.2 69 93
Line Efficiency% = (Line output X garment
SAM X 100)/(Number of operators X minute
worked in day)
For line 1: 75%=500*71*100/x * 480= 98
workers
For line 2: 75%=500*68*100/x * 480= 94
workers
For line 3: 75%=500*67*100/x * 480= 93
workers
Line Target = (Total working minutes in a
day X No. of operators in a line X Line
eff%)/Garment SAM
For line 1: 480*98*75%/71= 496garments
For line 2: 480*94*75%/68= 498garments
For line 3: 480*93*75%/67= 500garments
Calculation for each line target
and manpower required

14. Operation breakdown of a
Jacket

15. List of
Departments
Covered
 Merchandising Department
 HR Department
 Conference
 Reception
 Medical Room
 Admin
 MD Room
 CEO
 GM Room
 Production Planning Department
 Finance Department
 Design Department
 Sampling Room
 Store
 CAD
 Cutting
 Sewing
 Finishing
 Maintenance
 IE
 Security
 Canteen
 Toilets
 Creche

16. Takes into account :
O Types of construction
O Building foundations
O Roofing structures
O Building materials etc..
Construction

17. Concrete frame structures:
O Consists of a frame or skeleton of concrete. Horizontal members are
called beams, and vertical members are called columns.
O Humans walk on flat planes of concrete called slabs.
O Columns carry the primary load.
O Material used is RCC.
O Concrete is very strong in compression, easy to produce at site, and
inexpensive.
O Bears dead load, live load, dynamic load etc.
Types of construction

18. O Transfer the weight of the building to the ground.
O Soil study is done to determine safe bearing capacity of soil (amount of
weight per unit area the soil can bear).
O Ahmedabad has black soil.
O Safe bearing capacity- 15000 kg/meter sq.
O Pile foundation to be used for long span building like a factory.
O A long cylinder of a strong material such as concrete is pushed into the
ground so that structures can be supported on top of it.
Foundation

19. End bearing pile foundation
End bearing piles- the bottom end of the pile rests on a layer of especially
strong soil or rock. The load of the building is transferred through the pile onto
the strong layer. In a sense, this pile acts like a column.

20. O Roof closes the framed structure.
O Must be able to withstand-wind load, human load &
earthquake load.
O Flat roof style is used.
Roofing

21. O Finish material applied over a floor structure to provide a
walking surface.
O Steel fiber concrete flooring- provide superior resistance
to minimize cracks in hardened concrete, as well
as maximum resistance to withstand heavy loads.
O Increased durability
O Low maintenance costs
Flooring

22. O Light should be uniformly diffused.
O Lighting should be adapted to the type of work.
O The level of illumination, measured in lux, should be increased not
only in relation to the degree of precision or miniaturization of the
work but also in relation to the worker's age.
Lighting
Visual task Min illumination (in lux) Examples
Casual seeing 100 Locker rooms
Ordinary rough task 150-300 Counting of cut parts
Moderately critical 300-500 Machine work
Critical 500-700 Fine sewing, inspection
Very critical 1000-1500 Fine grinding work
Extremely critical 2500-3000 or more Repairing

23. O Sound exposure above 85DB is considered noise.
O Machines must be checked periodically for noise level.
O In order to reduce vibrations, heavy machinery should be kept at the
ground floor.
O The vibrations get transfers to the soil.
Noise & vibration

24. Windows
O Windows provide ventilation in the room.
O Windows should cover atleast 20% area of the floor in each
department.
O Double or triple glazed insulated windows, provide much better
insulation than single-pane glass windows.
O Transparent glass windows used in administration (office)
Window shades to avoid
glares

25. O Seeks to minimize the negative environmental impact of
buildings by moderation in the use of materials, energy, and
development space.
O Conscious approach to energy and ecological conservation in
the design of the built environment.
Sustainability aspect

26. GREEN
ROOFING

27. Solar panels on parking lots

28. O The building must be ready to face the natural calamities as well as
hazards like fire.
O Detection system, alarm system and suppression system to be up to
date.
O Sand to be used for fire caused by electricity.
Safety precautions

29. O According to OSHA, industrial buildings must have 1 fire
extinguisher of class B at a distance of 15 meters.
Fire extinguishers

30. OTHANK YOU !