This document proposes a factory layout plan for a T-shirt manufacturing unit located at Brandix India Apparel City in Visakhapatnam, Andhra Pradesh. It includes details on the proposed products (round neck, crew neck, and V-neck T-shirts), required raw materials, available infrastructure and resources at the site, proposed machinery and equipment, estimated production needs, manpower requirements, and material flow through the production process. Floor area requirements are allocated for each department including raw material storage, cutting, sewing, finishing, packing, and other support areas.
Stitch and seam analysis of Knitted and Woven GarmentAkansha Choudhary
One knitted garment (t-shirt) and one woven garment (shirt) are randomly chosen. Each of them undergoes a thorough analysis wherein we identify the types of stitches and seams located in the entire clothing item, along with the sewing machine used for every part.
The finishing department is the last section in the garment production prior to packing and dispatch and it plays a significant role in the final garment appearance.
Stitch and seam analysis of Knitted and Woven GarmentAkansha Choudhary
One knitted garment (t-shirt) and one woven garment (shirt) are randomly chosen. Each of them undergoes a thorough analysis wherein we identify the types of stitches and seams located in the entire clothing item, along with the sewing machine used for every part.
The finishing department is the last section in the garment production prior to packing and dispatch and it plays a significant role in the final garment appearance.
In the recent context of Bangladesh apparel merchandiser is the best way to build up career. Apparel Merchandising is one of the best profession now a days
Merchandising is the department which mediates marketing and production departments. It is the methods, practices, and operations used to promote and sustain certain categories of commercial activity
Garment manufacturing process fabric to finished productPrasanta Sarkar
Garment manufacturing processes are shown from fabric development to finished garments (Fabric to Fashion workflow). A lot of articles are referred for your further reading and exploring garment manufacturing business.
Garment manufacturing process from fabric to poductKarthika M Dev
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
Objectives of Production Planning :
To determine capacity of all manufacturing departments and to plan systematically coordinated
To translate orders received from sales department into orders on the works department and to ensure steady plans of production activities.
To promote fuller utilization of plants.
To assist labor towards right and greater earnings.
To train staff in the effective performance of their duties
In the recent context of Bangladesh apparel merchandiser is the best way to build up career. Apparel Merchandising is one of the best profession now a days
Merchandising is the department which mediates marketing and production departments. It is the methods, practices, and operations used to promote and sustain certain categories of commercial activity
Garment manufacturing process fabric to finished productPrasanta Sarkar
Garment manufacturing processes are shown from fabric development to finished garments (Fabric to Fashion workflow). A lot of articles are referred for your further reading and exploring garment manufacturing business.
Garment manufacturing process from fabric to poductKarthika M Dev
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
Objectives of Production Planning :
To determine capacity of all manufacturing departments and to plan systematically coordinated
To translate orders received from sales department into orders on the works department and to ensure steady plans of production activities.
To promote fuller utilization of plants.
To assist labor towards right and greater earnings.
To train staff in the effective performance of their duties
Assembly Line Balancing to Improve Productivity using Work Sharing Method in ...ijtsrd
The garment factories are always trying to improve production and the quality of the garments to sustain in the enormous competitive market. This paper is about the productivity improvement by reducing cycle time with work sharing in garment factories. A garment factory manufactures different types of garments. In many types of garment productions, this paper is to improve productivity of lady pencil skirts production process. Overall efficiency of single model assembly line by reducing the non value added activities, cycle time and distribution of work load at each work station by line balancing. For that, the productivity improvement is shown by two ways. The first way is proper training and supervision for activities and the second is work sharing with same type of jobs and skills. Keywords Cycle Time, Line Balancing, Productivity, Training, Work Sharing. Khin Nann Yu Aung | Yin Yin Tun "Assembly Line Balancing to Improve Productivity using Work-Sharing Method in Garment Factories" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-5 , August 2019, URL: https://www.ijtsrd.com/papers/ijtsrd26656.pdfPaper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/26656/assembly-line-balancing-to-improve-productivity-using-work-sharing-method-in-garment-factories/khin-nann-yu-aung
Noman Terry Towel Mills Limited is the leading towel manufacturer in Bangladesh. It is a well known terry towel supplier in Bangladesh to major institutional & retail buyers around the world.
NTTML’s management consists of young professionals and seasoned experts in towel industry. Our nine modern spinning mills let us produce our own yarns. Our 250+ state-of-the-art looms (Dobby & Jacquard) are imported from Germany and Japan. We possess many weaving units & accessories/packaging unit. In addition, we also have a robust transportation facility to ensure timely shipment. We have been credited as having the most compliant terry towel manufacturing facility in Bangladesh by buyers. We’re also highly compliant and environment conscious. That’s exactly why buyers think of us as the most responsible towel manufacturer in Bangladesh. We’re also implementing ORACLE ERP system to fulfill our vision of being the best terry towel factory in Asia.
For any kind of bath towel, beach towel, hand towel, bath robe, bath mat, bib, bed spread, wash cloth, and hooded towel - Noman Terry Towel Mills Limited can fulfill buyer requirement with short lead times and great efficiency.
NTTML is a subsidiary of Noman Group – the largest vertically integrated textile group in Bangladesh with USD 1 billion in annual revenue. To learn more about our group, please visit www.nomangroup.com.
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T-Shirt Manufacturing - Plant Layout
1. National Institute of Fashion Technology,
Chennai
Presented By:
Abhishek Raj
Sarthak Sagar
Shriya Arora
Pammi Kumari
DFT-VII
Plant Layout
Plan for T-Shirt Manufacturing Unit
Department of Fashion Technology
2. Product Description
Required Raw Materials
Location Analysis
Proposed Factory Layout
Area Description
Material Flow
Machines and Equipment
Man Power
Contents
10. Brandix India Apparel City (BIAC) is a revolutionary development in the apparel
industry; a unique, integrated apparel supply chain city, managed by Brandix
Lanka Ltd.
Spread over 1000 acres in the port city of Visakhapatnam (or Vizag for short) in
the eastern state of Andhra Pradesh, it brings alive an avant garde 'Fibre to
Store' concept.
BIAC will bring together world class apparel chain partners from the design table
to consumer brands in flawless integration.
Overview
11. BIAC is first in the world to support a fully integrated vertical supply chain
Fibre to Store Concept
Infrastructure
12. Special Economic Zone
Land Area Covers 1000 acers
Received ISO 14001:2004 EMS certification in 2011
Environment friendly and sustainable campus
Follow CTPAT – Customs-Trade Partnership Against Terrorism
Infrastructure
14. Population (Census Data 2011)
84.66 M in the state
4.28 M in Vizag district
Employable Population:
Within 20 minutes of BIAC
Population 260,000
Employable 45,000
Within 45 minutes of BIAC
600,000 (Age: 18-35)
105,000 Employable (18%)
65% literacy rate
Two Universities in Vizag
Human Resource Availability
15. Cotton production in India
35.5 M bales (Cotton year 2012)
2nd largest Cotton producer in the world with 21% global share
Cotton production in Andhra Pradesh
3rd largest Cotton producing state
12% of the country’s production
Cotton with long staple fibres
Energy
Natural gas supply from Godavari Basin
Ample supply of coal from neighbouring states
Water
Perennial water supply: Godavari River
Natural Resource Availability
19. Presently running Companies in BIAC campus:
Ocean India - fabric mill for knitting, dyeing and printing
Screenline Printing - printing services
Shore to Shore- Manufacturing tags and labels
Vardhman – Threads Suppliers
Brandix Apparel India- ladies innerwear
Seeds Intimate Apparel- Bras and Brallets
Quantum Clothing - ladies innerwear and men’s shirts
S & S- manufacturing underwires for bras
Pioneer Elastics - China based company manufacturing and dyeing
narrow elastic
Thermax- Providing energy solutions for other manufacturing units
Operational Units
20. Presently running Companies in BIAC campus:
Ocean India - fabric mill for knitting, dyeing and printing
Screenline Printing - printing services
Shore to Shore- Manufacturing tags and labels
Vardhman – Threads Suppliers
Internal Suppliers
24. Single Shift
Working Time per day = 420min (7 hours)
No. of working days per week = 6
No. of days working in a month: 25
Output per day @ 60% efficiency : 10,000
Output per month: 2,50,000
Estimated Production Requirement
28. SAM of the T-Shirt:
Crew Neck : 6
No. of m/c for final production= 400
No. of m/c for pilot run = 20
No. of m/c for training room = 20
10% extra, so available m/c=440+44= 484
No. of lines in sewing floor: 40
No. of workstation req. for a T-shirt : 10
No. Machine Required
29. 175 sq. ft.*no. of m/c
=(175*400)sq. ft.
=70,000 sq. ft.
Factory Space Required
30. Total Area – 70,000 sq. ft.
Raw Material Warehouse – 2058 sq. ft.
Finish Goods Warehouse – 3262.5 sq.
ft.
Machine yard – 1406.5 sq. ft.
Production Area – 11,074 sq. ft.
Cutting Area – 3390 sq. ft.
Embroidery – 942.5 sq. ft.
Printing – 942.5 sq. ft.
Office – 426.6 sq. ft. (7 offices)
Staff washroom – 1269.12 sq. ft.
Area Description
Washroom – 977.2686 sq. ft.
Utilities / Crèche – 675.33 sq. ft.
Canteen – 13650 sq. ft.
Medical room – 628.8 sq. ft.
Assembly – 5520 sq. ft.
Parking – 12600 sq. ft.
Front office – 1200 sq. ft.
Green Area – 1925 sq. ft.
31. Length of the roll: 100m
Width of the roll: 5.5 ft
Height of the roll: 1.5 ft
Average consumption per garment: 1 m
Fabric width: 60 inch
Fabric consumption per day:10000m
No. of rolls req. per day: 100 rolls
Inventory: 2 days
Total rolls inventory: 200
Rack dimension: 6ftX 6ftX4ft
No. of shelves: 3
No. of rolls stacked in a height:24
Fabric Store
32. Inspection m/c: 9ftX7ft
Average speed: 6mts/min
Utilization: 90%
Available time: 432min
Inspection per m/c: 2592m
Daily needed fabric:68,544m
M/c req. =3
No. of racks required: 25
No. of shelves: 3
Area required for fabric store: 2058sq. ft
Fabric Store
34. Available time: 480 min
Utilization: 75%
Efficiency: 60%
Average consumption: 2m
Marker length: 4m
Layer length: 4.008m
No. of sizes in a marker: 2
No. of layer: 80
Total garment in a lay: 160
Meter spread: 320.64m
No. of rolls req. :2.14=3
Bundle size: 20
No. of lays req. per day: 40
Cutting room
35. Spreading table length: 15 ft
No. of spreading table req.: 11
Total area : 4314 sq ft
Cutting room
36. SAM of the t-shirt: 5.33
No. of workstation: 400
No. of sewing line: 40
Total m/c:
M/c area per line:122.5 sq. ft.
Open space area per line:105 sq. ft.
Total area required: 7175 sq. ft.
Sewing Room
38. No. of employees: 633
Canteen is with cooking
So area req. per employee is 25 sq ft
So the canteen area is 9750 sq ft
Occupies 320 employees at a time.
So there will be two shifts for employees
Canteen