This document summarizes the product analysis and development process for a party wear frock. It involves 12 steps, beginning with purchasing sample garments, testing fabrics and trims, sourcing similar materials, developing patterns and prototypes, and comparing production costs for tailored versus mass manufacturing. Challenges included sourcing sheer fabrics, pattern marking, and finishing layers with different drapability. The process provided hands-on experience in analyzing, developing, and quality controlling a product.

1. PRODUCT ANALYSIS DEVELOPMENT PARTY WEAR FROCK PARTY WEAR FROCK Presented By: Shivangi Srivastava

3. To Control the quality of garment by using correct and effective information on Patterns and constructionTRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT

4. WORK METHODOLOGY Step 1: Purchase of garments (2 in number) Step 2: Testing of allfabrics used in the garment Step 3: Analysis of fabrics and trims Step 4: Sourcing of similar fabrics and trims as per the testing results obtained Step 5: Testing of the purchased fabrics and trims INTRODUCTION INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT

5. WORK METHODOLOGY Step 6: Analysis of deviation between the fabrics of the sample garment and the sourced fabric, on the basis of the test results of the same Step 7: Preparation of measurement chart Step 8: Development of flow process chart Step 9: Pattern Development INTRODUCTION INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT

6. WORK METHODOLOGY Step 10: Prototype Development (test fit in muslin fabric) Step 11: Alterations made in the developed patterns Step 12: Cutting of the fabrics as per the altered pattern Step 13: Garment Development Step 14: Comparison of CMT (Cut Make Trim) for tailor-made and mass manufactured INTRODUCTION INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT

7. STYLE DESCRIPTION BRAND : FM Dresses MERCHANDISE GROUP : Party Wear THEME : Fantasia SELLING PERIOD : Summer 2006 BODY TYPE : Female Kids wear SIZE RANGES : 3-14 SAMPLE SIZE : Size 3 INTRODUCTION INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT

8. FIT INDICATOR INTRODUCTION INTRODUCION HEIGHT : 36-38 1/2 CIRCUMFERENCE : slim WEIGHT RANGE: 20-25 kg HEAD CIRCUMFERENCE: 19 3/4 FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT

9. FABRIC DESCRIPTION INTRODUCION FABRIC FABRIC FABRIC1 FABRIC2 TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART FABRIC4 FABRIC3 DEVELOPMENT CMT FABRIC5

10. FABRIC DESCRIPTION

11. PLACES OF LOCAL SCOURCING Abids

12. TRIM DESCRIPTION INTRODUCION FABRIC RIBBON ZIPPER TRIMS TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART FUSED EDGE LACE EMBROIDERED LACE DEVELOPMENT CMT SEQUINS NET LACE

13. TRIM DESCRIPTION INTRODUCION FABRIC TRIMS TRIMS MEASUREMENT SPEC SHEET RIBBON FLOW PROCESS CHART DEVELOPMENT CMT PLASTIC WIRE

14. TEST RESULTS- FABRIC 1 ORIGINAL CONSTRUCTED GARMENT GARMENT WEAVE

16. Fabric sourced is constructed with finer yarns.

17. Fabric sourced has got a more compact construction.

18. Tearing strength is more of the fabric strength.

19. Conclusion: Fabric sourced is of better quality as required for a kid’s garment as it is the under layer of the garment which will be in constant contact of the body.INTRODUCION FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART ORIGINAL DEVELOPMENT CMT SOURCED

20. TEST RESULTS- FABRIC 2 ORIGINAL CONSTRUCTED GARMENT GARMENT WEAVE

22. Construction of the fabric sourced is compact with the use of finer yarns.

23. Fabric sourced has got better hand and drapability.

24. Conclusion: Fabric sourced is for a high quality garment and will best suit a kid’s garment. FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART ORIGINAL DEVELOPMENT CMT SOURCED

25. TEST RESULTS- FABRIC 3 ORIGINAL CONSTRUCTED GARMENT GARMENT WEAVE

27. Conclusion: Fabric sourced has only one type of yarn while the fabric used in actual garment has 2 type of yarns(thick and thin), due to un availability of fabric.MEASUREMENT SPEC SHEET FLOW PROCESS CHART ORIGINAL DEVELOPMENT CMT SOURCED

28. TEST RESULTS- FABRIC 4 ORIGINAL CONSTRUCTED GARMENT GARMENT WEAVE

30. Construction of the fabric sourced is compact with the use of finer yarns.

31. Fabric sourced has got better hand, more lustre and drapability.

32. Fabric sourced has different shade of white.

33. Conclusion: Fabric sourced is of better quality with better hand and drapability. FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART ORIGINAL DEVELOPMENT CMT SOURCED

34. TEST RESULTS- FABRIC 5 ORIGINAL CONSTRUCTED GARMENT GARMENT MESH STRUCTURE

36. FRONT VIEW WITH a = Full Length of Frock = 23 inch b = Lower Bodice Fabric 5 = 12 inch c = Lower Bodice Fabric 3 = 8 inch d = Upper Bodice = 123/8 inch e = Neck Depth = 5 inch f = Lower Bodice Fabric 3 = 4 inch g = Second tier of drindle skirt = 18 inch h = Sleeve Round(Shoulder for Raglan Sleeve = 61/2 inch i = Shoulder Length = 4½ inch j = Waist = 10 ¾ inch Waist drop = 1 inch MEASUREMENTS INTRODUCION h g e FABRIC i TRIMS d MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET f FLOW PROCESS CHART a j DEVELOPMENT c b CMT

37. BACK VIEW WITH a = Full Length of Frock = 23 inch b = Lower Bodice Fabric 5 = 12 inch c = Lower Bodice Fabric 3 = 8 inch d = Upper Bodice = 123/8 inch e = Neck Depth = 5 inch f = Lower Bodice Fabric 3 = 4 inch i = Shoulder Length = 4½ inch j = Waist = 10 ¾ inch Waist drop = 1 inch MEASUREMENTS INTRODUCION e FABRIC i TRIMS d MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET f a FLOW PROCESS CHART j DEVELOPMENT c b CMT

40. PATTERN MAKING INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT DEVELOPMENT CMT

41. FRONT BACK

42. SLEEVES UPPER BODICE LOWER BODICE S003 S001 S017 BACK FRONT S002 S008 S018 S004 S011 S009 S019 S005 S012 S010 S020 S006 S013 S021 S007 S014 S022 S015 S023 S016 S024 S025 S026 OPERATION BREAKDOWN INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART FLOW PROCESS CHART DEVELOPMENT CMT

43. OPERATION NO. INTRODUCION S001 FABRIC S002 TRIMS MEASUREMENT SPEC SHEET S003 FLOW PROCESS CHART FLOW PROCESS CHART DEVELOPMENT S004 CMT S005

44. OPERATION NO. INTRODUCION S006 FABRIC TRIMS S007 MEASUREMENT SPEC SHEET S008 FLOW PROCESS CHART FLOW PROCESS CHART DEVELOPMENT S009 CMT S010

45. OPERATION NO. S011 INTRODUCION S012 FABRIC S013 TRIMS MEASUREMENT SPEC SHEET S014 FLOW PROCESS CHART FLOW PROCESS CHART S015 DEVELOPMENT CMT S016

46. OPERATION NO. INTRODUCION S017 FABRIC TRIMS S018 MEASUREMENT SPEC SHEET S019 FLOW PROCESS CHART FLOW PROCESS CHART DEVELOPMENT S020 CMT S021

47. OPERATION NO. INTRODUCION S022 FABRIC S023 TRIMS S024 MEASUREMENT SPEC SHEET FLOW PROCESS CHART FLOW PROCESS CHART S025 DEVELOPMENT S026 CMT

48. FRONT VIEW WITH 1 1 2 2 1 1 1 1 1 2 1 2 2 1 = Plain Seam Stitch Type=301 2 = Overedge Stitch (PICO) with insertion of plastic wire SEAMS & STITCHES INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT DEVELOPMENT CMT

49. BACK VIEW WITH 1 1 2 2 1 1 1 1 1 2 1 2 2 1 = Plain Seam Stitch Type=301 2 = Overedge Stitch (PICO) with insertion of plastic wire SEAMS & STITCHES INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT DEVELOPMENT CMT

50. ILLUSTRATED DIAGRAM INTRODUCION STITCH TYPE=301 FABRIC TRIMS MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET TURN AND STITCH (at the hem of Fabric 1(Bukram)) PLAIN SEAM FLOW PROCESS CHART DEVELOPMENT DEVELOPMENT CMT GATHERING ZIPPER ATTACHMENT

51. COST MAKE TRIM INTRODUCION FABRIC MATERIAL TRIMS COST MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT CMT

52. COST MAKE TRIM MATERIAL COST INTRODUCION FABRIC TRIMS MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT CMT

53. COST MAKE TRIM INTRODUCION FABRIC MATERIAL TRIMS COST MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT CMT

54. COST MAKE TRIM INTRODUCION FABRIC PRODUCTION TRIMS CHARGES MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART DEVELOPMENT CMT CMT

55. COST MAKE TRIM TOTAL MATERIAL COST PRODUCTION CHARGES = + COST INTRODUCION FABRIC 497.45 + 326.40 = TRIMS = 823.85 INR MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET PROFIT FLOW PROCESS CHART = 10 % of total cost incurred MARGIN DEVELOPMENT = (10/100) * 823.85 CMT CMT = 82.39 INR

56. COST MAKE TRIM Mass Manufactured INTRODUCION Company :Angelguard International FABRIC Location :Chennai, Tamil Nadu Quoted Price :Rs. 611.00 TRIMS MEASUREMENT SPEC SHEET MEASUREMENT SPEC SHEET FLOW PROCESS CHART Company :Fairchild Industries Location :New Delhi DEVELOPMENT Quoted Price :Rs. 649.00 CMT CMT

59. Cutting of the sheer fabrics

60. Finishing due to different drapability of the layers

63. Most of the part of the subject gave us a practical insight -Ability to identify and analyse Fabric and Trims, it’s properties, sources and price -Quality Control of Raw Material and Garment by using correct and effective information -Ability to develop and interpret Specification Sheets and working on patterns with Construction Details with them. -Quality Control of Garment by using correct and effective information on Patterns and Construction -Ability to source or develop the Product

64. THANK YOU