The waste generated from the industries cause environmental problems. Hence the reuse of this waste material
can be emphasized. MarbleDust Powder (MDP) is a developing composite materialthatwillallow the
concrèteindustry to optimisemateriel use, generateeconomicbenefits and build structures thatwillstrong, durable
and sensitive to environnement. MDP is by-product obtained during the quarrying process from the parent
marble rock; which contains high calcium oxide content of more than 50%. The potential use of MDP can be an
ideal choice for substituting in a cementitious binder as the reactivity efficiency increases due to the presence of
lime. In this research work, the waste MDP passing through 90 microns,has used for investigating of hardened
concrete properties. Furthermore, the effect of different percentage replacement of MDP on the compressive
strength, splitting tensile strength (indirect tensile strength)&flexural strength has been observed. Inthis
experimental study, the effect of MDP in concrete on strength ispresented. Five concrete mixtures containing
0%, 5%, 10%, and 20% MDP as cement replacement by weightbasis has been prepared. Water/cement ratio
(0.43) was kept constant, in all the concretemixes. Compressive strength, split tensile strength & flexural
strength of the concrete mixtures has been obtainedat 7 and 28 days. The results of the laboratory work showed
thatreplacement of cement with MDP increase, upto 10% for compressive strength,&upto 15% for split
tensilestrength &flexural strength of concrete.
Leaving the waste materials to the environment directly can cause environmental problem. Hence the reuse of waste material has been emphasized. Waste can be used to produce new products or can be used as admixtures so that natural resources are used more efficiently and the environment is protected from waste deposits. Marble stone industry generates both solid waste and stone slurry. Whereas solid waste results from the rejects at the mine sites or at the processing units, stone slurry is a semi liquid substance consisting of particles originating from the sawing and the polishing processes and water used to cool and lubricate the sawing and polishing machines. Stone slurry generated during processing corresponds to around 40% of the final product from stone industry. This is relevant because the stone industry presents an annual output of 68 million tonnes of processed products. Therefore the scientific and industrial community must commit towards more sustainable practices. There are several reuse and recycling solutions for this industrial by-product, both at an experimental phase and in practical applications. These industrial wastes are dumped in the nearby land and the natural fertility of the soil is spoiled. The physical, chemical and mechanical properties of the waste are analyzed.
A ceramic is an inorganic compound, non-metallic, solid material comprising metal, non-metal or metalloid atoms primarily held in ionic and covalent bonds. This article gives an overview of ceramic materials from the point of view of materials science.
The crystallinity of ceramic materials ranges from highly oriented to semi-crystalline, vitrified, and often completely amorphous (e.g., glasses). Most often, fired ceramics are either vitrified or semi-vitrified as is the case with earthenware, stoneware, and porcelain. Varying crystallinity and electron consumption in the ionic and covalent bonds cause most ceramic materials to be good thermal and electrical insulators (extensively researched in ceramic engineering). With such a large range of possible options for the composition/structure of a ceramic (e.g. nearly all of the elements, nearly all types of bonding, and all levels of crystallinity), the breadth of the subject is vast, and identifiable attributes (e.g. hardness, toughness, electrical conductivity, etc.) are hard to specify for the group as a whole. General properties such as high melting temperature, high hardness, poor conductivity, high moduli of elasticity, chemical resistance and low ductility are the norm,[1] with known exceptions to each of these rules (e.g. piezoelectric ceramics, glass transition temperature, superconductive ceramics, etc.). Many composites, such as fiberglass and carbon fiber, while containing ceramic materials, are not considered to be part of the ceramic family.[2]
Leaving the waste materials to the environment directly can cause environmental problem. Hence the reuse of waste material has been emphasized. Waste can be used to produce new products or can be used as admixtures so that natural resources are used more efficiently and the environment is protected from waste deposits. Marble stone industry generates both solid waste and stone slurry. Whereas solid waste results from the rejects at the mine sites or at the processing units, stone slurry is a semi liquid substance consisting of particles originating from the sawing and the polishing processes and water used to cool and lubricate the sawing and polishing machines. Stone slurry generated during processing corresponds to around 40% of the final product from stone industry. This is relevant because the stone industry presents an annual output of 68 million tonnes of processed products. Therefore the scientific and industrial community must commit towards more sustainable practices. There are several reuse and recycling solutions for this industrial by-product, both at an experimental phase and in practical applications. These industrial wastes are dumped in the nearby land and the natural fertility of the soil is spoiled. The physical, chemical and mechanical properties of the waste are analyzed.
A ceramic is an inorganic compound, non-metallic, solid material comprising metal, non-metal or metalloid atoms primarily held in ionic and covalent bonds. This article gives an overview of ceramic materials from the point of view of materials science.
The crystallinity of ceramic materials ranges from highly oriented to semi-crystalline, vitrified, and often completely amorphous (e.g., glasses). Most often, fired ceramics are either vitrified or semi-vitrified as is the case with earthenware, stoneware, and porcelain. Varying crystallinity and electron consumption in the ionic and covalent bonds cause most ceramic materials to be good thermal and electrical insulators (extensively researched in ceramic engineering). With such a large range of possible options for the composition/structure of a ceramic (e.g. nearly all of the elements, nearly all types of bonding, and all levels of crystallinity), the breadth of the subject is vast, and identifiable attributes (e.g. hardness, toughness, electrical conductivity, etc.) are hard to specify for the group as a whole. General properties such as high melting temperature, high hardness, poor conductivity, high moduli of elasticity, chemical resistance and low ductility are the norm,[1] with known exceptions to each of these rules (e.g. piezoelectric ceramics, glass transition temperature, superconductive ceramics, etc.). Many composites, such as fiberglass and carbon fiber, while containing ceramic materials, are not considered to be part of the ceramic family.[2]
IMPACT OF MARBLE DUST ON CEMENT CONCRETE PROPERTIES SCPurohit
it is Innovative project persentation on MPACT OF MARBLE DUST ON CEMENT CONCRETE PROPERTIES (Civil Engineering) because cement which is important materail for concrete without cement concrete is useless but marble reduse the cost of cement and make it economic and reduse the cost of the project.
thank you
SCP
Recycle material used in road constructionpavan bathani
As the world population grows, so do the amount and type of waste being generated.Many of the waste produced today will remain in environment.The creation of non decaying waste material, combined with a growing consumer population, has resulted in a waste disposal crisis.
One solution to this crisis lies in recycling waste into useful products.
It is try to match society need for safe and economic disposal of waste material with highway industry need for better and more cost effective construction material.
DETAILED STUDY OF FOAM CONCRETE
1- MATERIALS USED
2- MACHINE USED( HAND MAKING WORKABLE EQUIPMENT FOR MIXING)
3-TESTING PROCEDURE
4- YOU GUYZ CAN ALSO LEARN THROUGH THE PHOTOGRAPHS
The Effect of Rise Husk Ash on Strength and Permeability of ConcreteAkshay D Nicator
HA, produced after burning of Rice husks (RH) has high reactivity and pozzolanic property. Indian Standard code of practice for plain and reinforced concrete, IS 456- 2000, recommends use of RHA in concrete but does not specify quantities.
PARTIAL REPLACEMENT OF COARSE AGGREGATE WITH WASTECERAMIC TILE IN CONCRETELokeshShirbhate2
PARTIAL REPLACEMENT OF COARSE AGGREGATE WITH WASTECERAMIC TILE IN CONCRETE.
This Presentation is Describe the behavior of concrete after the use of Ceramic tiles in concrete as a replacement of coarse Aggregate.
IMPACT OF MARBLE DUST ON CEMENT CONCRETE PROPERTIES SCPurohit
it is Innovative project persentation on MPACT OF MARBLE DUST ON CEMENT CONCRETE PROPERTIES (Civil Engineering) because cement which is important materail for concrete without cement concrete is useless but marble reduse the cost of cement and make it economic and reduse the cost of the project.
thank you
SCP
Recycle material used in road constructionpavan bathani
As the world population grows, so do the amount and type of waste being generated.Many of the waste produced today will remain in environment.The creation of non decaying waste material, combined with a growing consumer population, has resulted in a waste disposal crisis.
One solution to this crisis lies in recycling waste into useful products.
It is try to match society need for safe and economic disposal of waste material with highway industry need for better and more cost effective construction material.
DETAILED STUDY OF FOAM CONCRETE
1- MATERIALS USED
2- MACHINE USED( HAND MAKING WORKABLE EQUIPMENT FOR MIXING)
3-TESTING PROCEDURE
4- YOU GUYZ CAN ALSO LEARN THROUGH THE PHOTOGRAPHS
The Effect of Rise Husk Ash on Strength and Permeability of ConcreteAkshay D Nicator
HA, produced after burning of Rice husks (RH) has high reactivity and pozzolanic property. Indian Standard code of practice for plain and reinforced concrete, IS 456- 2000, recommends use of RHA in concrete but does not specify quantities.
PARTIAL REPLACEMENT OF COARSE AGGREGATE WITH WASTECERAMIC TILE IN CONCRETELokeshShirbhate2
PARTIAL REPLACEMENT OF COARSE AGGREGATE WITH WASTECERAMIC TILE IN CONCRETE.
This Presentation is Describe the behavior of concrete after the use of Ceramic tiles in concrete as a replacement of coarse Aggregate.
Experimental Investigation on Replacement of Cement in Concrete Partially by ...ijtsrd
Concrete is the most extremely used construction material within the world, which always uses natural resources like lime, aggregates and water. The production of cement in world has increased greatly, due to this cement production emission of CO2 gas has been increased tremendously, ultimately environmental pollution increased to very large extent. This affect to environment has been reduced by cement has been replaced by some supplementary materials like Dolamite Powder or Fly ash or GGBS and so on. Dolamite. Powder was conducted detailed study and lots of research work has been made on other waste materials and it is found there is a great future scope for research on Dolamite Powder as a replacement to cement, sand or both. Now in our case, cement has been replaced partially with in varying proportions likewise from 0 to 20 and its effect has been analysed on the standard consistency, soundness, setting times of cement and compressive strength of cement mortar mixes. The cubes and cylinders of concrete were casted for variable content of dolomite powder. Pramod Dhamne | Dr. P. B. Nagarnaik ""Experimental Investigation on Replacement of Cement in Concrete Partially by using Dolamite Powder"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-3 , April 2019, URL: https://www.ijtsrd.com/papers/ijtsrd23035.pdf
Paper URL: https://www.ijtsrd.com/engineering/civil-engineering/23035/experimental-investigation-on-replacement-of-cement-in-concrete-partially-by-using-dolamite-powder/pramod-dhamne
Use of Granite Waste as Partial Substitute to Cement in ConcreteIJERA Editor
With the ever increasing cost of construction materials there is a need to curtail the same by using cheaper substitutes. In this investigation Granite Slurry (GS) was used as partial substitute in proportions varying from 5% to 20% by weight to cement in concrete and tested for compressive strength, tensile strength and flexure strength. It was observed that substitution of 10% of cement by weight with GS in concrete resulted in an increase in compressive strength to 48 N/mm2 compared to 35 N/mm2 of conventional concrete. Tensile strength too followed a similar pattern with a 10% substitution with GS increasing the tensile strength to 3.6N/mm2 compared with a 2.4 N/mm2 of conventional concrete. However flexure strength of 10% GS replacement exhibited a good improvement of flexural strength to 4.6 N/mm2compared to a 3.2 N/mm2 of conventional concrete. Further investigations revealed that to attain the same strength of conventional concrete a 20% substitution with GS is effective. So it can be concluded that when locally available GS is a good partial substitute to concrete and improves compressive, tensile and flexure characteristics of concrete, while simultaneously offsetting the overall cost of concrete substantially.
Experimental Study of Partial Replacement of Cement in Concrete with Marble D...YogeshIJTSRD
The advancement of concrete technology is abridging the usance of natural and energy asset, and lessen the pollution of environment by the industrial waste. Marble is a metamorphic rock, resulting from the transformation of pure lime stone. Marble dust is generated in stone processing plants which pollute the environment and affect the humans directly or indirectly. Marble is industrially processed by being cut, polished and used for decorative purpose and thus, economically variable. During cutting process, 20 30 of a marble block becomes waste marble powder. Krishnendra Kumar Shukla | Hirendra Pratap Singh "Experimental Study of Partial Replacement of Cement in Concrete with Marble Dust and Recron Fibre as Admixture" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-3 , April 2021, URL: https://www.ijtsrd.com/papers/ijtsrd38703.pdf Paper URL: https://www.ijtsrd.com/engineering/civil-engineering/38703/experimental-study-of-partial-replacement-of-cement-in-concrete-with-marble-dust-and-recron-fibre-as-admixture/krishnendra-kumar-shukla
Partial Replacement of Cement to Concrete by Marble Dust PowderIJMTST Journal
Leaving the waste materials to the environment directly can cause environmental problem. Hence the reuse of waste material has been emphasized. Partial replacement of cement by varying percentage of marble dust Powder powder reveals that increased waste marble dust powder ratio result in increased workability and compressive strengths of the concrete Marble Dust Powder is settled by sedimentation and then dumped away, which results in environmental contamination, in addition to forming dust in summer and threatening both agriculture and public wellness.. In this research work, Marble Dust Powder has replaced the (OPC & PPC) cement accordingly in the reach of 0%, 5%, 10%, 15% 20%, & 25% by weight of M-20 grade concrete. Concrete mixtures were developed, tested and compared in terms of compressive strength to the conventional concrete. The purpose of the investigation is to analyze the behavior of concrete while replacing the Marble Dust Powder with Different proportions in concrete.
Experimental Study on Concrete with Waste Granite Powder as an AdmixtureIJERA Editor
Granite fines which are the byproduct produced in granite factories while cutting huge granite rocks to the desired shapes. Granite fines are used as a filler material in the concrete, replacing the fine aggregate which will help in filling up the pores in the concrete. Filling up of the pores by granite fines increase the strength of the concrete and also a material which is abundantly to investigate the strength behavior of concrete with use of granite fines as an additive. Concrete is prepared with granite fines as a replacement of fine concrete in 4 different propositions namely 2.5%, 5%, 7.5% and 10% and various tests such as compressive strength, split tensile strength and flexural strength are investigated and these values are compared with the conventional concrete without the granite fines. It was observed that substitution of 7.5% of cement by weight with Granite fines in concrete resulted in an increase in compressive strength for both 7 & 28 days to 33.14 & 43.40 N/mm2 compared to 23.26 & 39.41 N/mm2 of conventional concrete. Tensile strength too followed a similar pattern with a 7.5% substitution with granite fines increasing the tensile strength for 7 & 28 days to 2.87 &4.19 N/mm2 compared with a 2.4 & 3.4 N/mm2 of conventional concrete. However flexure strength of 7.5% granite fine replacement exhibited a good improvement of flexural strength for 28 days to 6.34 N/mm2compared to a 3.35 N/mm2 of conventional concrete. Further investigations revealed that to attain the same strength of conventional concrete a 10% substitution with granite fines is effective. So it can be concluded that when locally available granite is a good partial substitute to concrete and improves compressive, tensile and flexure characteristics of concrete, while simultaneously offsetting the overall cost of concrete substantially.
compressive strength of concrete containing milled glass as partial substitut...IJAEMSJORNAL
This work reports the outcome of an experiment carried out by using milled glass (MG) of varying percentages (20%, 40% and 60% by weight)of cement in concrete making. MG was sourced for and milled to required fineness. The concrete was batched with mix ratio of 1։2։ 4. Concrete Cube specimens produced were allowed to cure for 7-28 days and compressive strength, slump and setting time tests were carried out and were compared with those of conventional concrete (0% MG). Results obtained showed that compressive strength of the concrete increased with increase in length of curing age, but decreased as the percentage of MG increased. However, the strength still remained in the allowable range of workability for concrete in line with British standard. MG replacement of 20% was found to be the most suitable mix considering the strength and safe use of the concrete. It was concluded that MG replacement of 20% showed no significant loss in strength compared to the control sample and is stable and could be acceptable in most concrete. At the long run. Waste glass that currently constitutes waste concern in built environment in Nigeria can best be managed through alternative use in concrete production.
Experimental Study on High Strength Concrete using Industrial Wastesijtsrd
Generally the river sand is used as a fine aggregate on concrete and is obtained by mining the sand from river bed. Increased sand mining not only affects the aquifer of the river bed but also causes environmental problems. In recent days demand for river sand is increasing due to its lesser availability. Therefore the practice of replacing river sand with Metakaolin is taking a tremendous growth. It is inferred from the literature that replacement of Metakaolin upto 40 gives tremendous increase in the strength of the concrete above which the strength starts to decrease. Various literatures show that replacing with green sand 30 to 40 replacement seems to be effective. In both the cases the workability decreases with the increase in its quantity. Also Bottom ash and Metakaolin replacement results in the decrease of workability and it leads to uneconomic in the project. This paper presents the replacement of fine aggregate up to 40 . The river sand is replaced by Green sand, and Marble powder. The replacement levels of Green sand and marble powder varies from 5 , 10 , 15 and 20 . From the mix design, the w c ratio is taken to be 0.40. The specimens are to be casted, cured for the respective mix proportions and various strength characteristics of the concrete at 28 days are to be performed. The suitability of the replacement materials as fine aggregate for concrete has been assessed by comparing its strength. Sriram R | Mr. Prabakaran | Mrs. Uma Nambi ""Experimental Study on High Strength Concrete using Industrial Wastes"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-3 , April 2019, URL: https://www.ijtsrd.com/papers/ijtsrd23155.pdf
Paper URL: https://www.ijtsrd.com/engineering/civil-engineering/23155/experimental-study-on-high-strength-concrete-using-industrial-wastes/sriram-r
The Mechanical Properties of Concrete Incorporating Silica Fume as Partial Re...HARISH B A
Concrete is the most important engineering
material and the addition of some other materials may change
the properties of concrete. With increase in trend towards the
wider use of concrete for prestressed concrete and high rise
buildings there is a growing demand of concrete with higher
compressive strength. Mineral additions which are also
known as mineral admixtures have been used with cements
for many years. Silica fume particles are 100 times smaller
than the average cement particle. Its handling and disposal is
a point of concern because of the environment concerns. Silica
fume is usually categorized as a supplementary cementitious
material. These materials exhibit pozzolanic properties,
cementitious properties and a combination of both properties.
Due to these properties, it can affect the concrete behavior in
many ways. In the present work, an attempt has been made to
use silica fume as a supplementary material for cement and to
evaluate the limit of replacement of cement for M20 grade
concrete. The main aim of this work is to study the
mechanical properties of M20 grade control concrete and
silica fume concrete with different percentages (5, 10, 15 and
20%) of silica fume as a partial replacement of cement.
Similar to Partial Replacement of Cement with Marble Dust Powder (20)
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
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Partial Replacement of Cement with Marble Dust Powder
1. Mr. Ranjan Kumar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.106-114
www.ijera.com 106 | P a g e
Partial Replacement of Cement with Marble Dust Powder
Mr. Ranjan Kumar*, Shyam Kishor Kumar**
*(P.G Scholar, Structural Engineering, Department of Civil Engineering, B.I.T, Sindri, Dhanbad, Jharkhand
(India)
** (Asst.Prof. Department of Civil Engineering, B.I.T, Sindri, Dhanbad, Jharkhand (India)
ABSTRACT
The waste generated from the industries cause environmental problems. Hence the reuse of this waste material
can be emphasized. MarbleDust Powder (MDP) is a developing composite materialthatwillallow the
concrèteindustry to optimisemateriel use, generateeconomicbenefits and build structures thatwillstrong, durable
and sensitive to environnement. MDP is by-product obtained during the quarrying process from the parent
marble rock; which contains high calcium oxide content of more than 50%. The potential use of MDP can be an
ideal choice for substituting in a cementitious binder as the reactivity efficiency increases due to the presence of
lime. In this research work, the waste MDP passing through 90 microns,has used for investigating of hardened
concrete properties. Furthermore, the effect of different percentage replacement of MDP on the compressive
strength, splitting tensile strength (indirect tensile strength)&flexural strength has been observed. Inthis
experimental study, the effect of MDP in concrete on strength ispresented. Five concrete mixtures containing
0%, 5%, 10%, and 20% MDP as cement replacement by weightbasis has been prepared. Water/cement ratio
(0.43) was kept constant, in all the concretemixes. Compressive strength, split tensile strength & flexural
strength of the concrete mixtures has been obtainedat 7 and 28 days. The results of the laboratory work showed
thatreplacement of cement with MDP increase, upto 10% for compressive strength,&upto 15% for split
tensilestrength &flexural strength of concrete.
Keywords–Marble Dust Powder (MDP), cement, Compressive strength, Tensile strength, flexural strength
I. INTRODUCTION
It has been estimated that several million tons of
MDP are produced during quarrying worldwide.
Hence utilization of marble powder has become an
important alternative materials towards the efficient
utilization in concrete for improved harden properties
of concrete. Marble is a metamorphic rock resulting
from the transformation of a pure limestone. The
purity of the marble is responsible for its colour and
appearance it is white if the limestone is composed
solely of calcite (100% CaCO3). Marble is used for
construction and decoration; marble is durable, has a
noble appearance, and is consequently in great
demand. Chemically, marbles are crystalline rocks
composed predominantly of calcite, dolomite or
serpentine minerals. The other mineral constituents
vary from origin to origin. The main impurities in
raw limestone (for cement) which can affect the
properties of finished cement are magnesia,
phosphate, leads, zinc, alkalis and sulfides. A large
quantity of MDP is generated during the cutting
process. The result is that the mass of marble waste
which is 20% of total marble quarried has reached as
high as millions of tons. Leaving these waste
materials to the environment directly can cause
environmental problem.
Moreover, there is a limit on the availability of
natural aggregate and minerals used for making
cement, and it is necessary to reduce energy
consumption and emission of carbon dioxide
resulting from construction processes, solution to this
problem are sought through usage of MDP as partial
replacement of Portlandslag cement. In India, MDP is
settled by sedimentation and then dumped away
which results an environmental pollution, in addition
to forming dust in summer and threatening both
agriculture and public health. Therefore, utilization of
the MDP in various industrial sectors especially the
construction, agriculture, glass and paper industries
would help to protect the environment. Waste can be
used to produce new products or can be used as
admixtures so that natural resources are used more
efficiently and the environment is protected from
waste deposits.
1.1. Research significance
In this study MDP collected from the nearby
source was used for the investigation. Concrete
mixtures were prepared using fine& coarse aggregate
and different replacement levels of MDP.
1.2 OBJECTIVE OF INVESTIGATION
In this project our main objective is to study the
influence of partial replacement of cement with
MDP. The compressive strength, tensile strength &
flexural strength of ordinary M25 grade of concrete
are obtained. Similarly compressive strength, tensile
strength & flexural strength were obtained for 0%,
RESEARCH ARTICLE OPEN ACCESS
2. Mr. Ranjan Kumar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.106-114
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5%, 10%, 15%, & 20% replacement of cement with
MDP by weight. The water cement ratio (0.43) kept
constant throughout the investigation of this project
work.
To study the physical properties of marble dust
powder
To characterize the particle size of marble dust
powder
MDP as a replacement of cement material.
To study the effect of MDP inclusion on the
properties of concrete.
II. LITERATURE REVIEW
The aim of this research is to develop concrete
which does not only concern on the strength of
concrete, it also having many other aspects to be
satisfied like less porous, capillary absorption,
durability. So, the addition of pozzolanic materials
along with MDP, which is having good pozzolanic
activity and is a good material for the production of
high performance concrete. Also now a day’s one of
the great applications in various structural fields is in
reinforced cement concrete of MDP, which is getting
popularity because of its positive effect on various
properties of concrete.
Although deep interest in studies of MDP
utilization has been developed during six to seven
decades ago, the latest research work is given below.
A. ManjuPawar et.al (2014) A Study has been
conducted on Periodic Research, The Significance of
Partial Replacement of Cement with Waste Marble
Powder. They found that the effect of using marble
powder as constituents of fines in mortar or concrete
by partially reducing quantities of cement has been
studied in terms of the relative compressive, tensile
as well as flexural strengths. Partial replacement of
cement by varying percentage of marble powder
reveals that increased waste marble powder (WMP)
ratio result in increased strengths of the mortar and
concrete .Leaving the waste materials to the
environment directly can cause environmental
problem. Hence the result, The Compressive strength
of Concrete are increased with addition of waste
marble Powder up to12.5 % replace by weight of
cement and further any addition of WMP the
compressive strength decreases. The Tensile strength
of Concrete are increased with addition of waste
marble powder up to 12.5 % replace by weight of
cement and further any addition of WMP the Tensile
strength decreases. Thus they found out the optimum
percentage for replacement of MDP with cement and
it is almost 12.5 % cement for both compressive &
tensile strength. [1]
B. V.M. Sounthararajan et.al (2013) A Study has
been conducted on Effect of the Lime Content in
MDP for Producing High Strength Concrete. They
found that the MDP up to 10% by weight of cement
was investigated for hardened concrete properties.
Furthermore, the effect of different percentage
replacement of MDP on the compressive strength,
splitting tensile strength and flexural strength was
evaluated. It can be noted that the influence of fine to
coarse aggregate ratio and cement-to-total aggregate
ratio had a higher influence on the improvement in
strength properties. A phenomenal increase in the
compressive strength of 46.80 MPa at 7 days for 10%
replacement of MDP in cement content was noted
and also showed an improved mechanical property
compared to controlled concrete [2]
C. Corinaldesi V et al., (2010) Marble as a building
material especially in palaces and monuments has
been in use for ages. However the use is limited as
stone bricks in wall or arches or as lining slabs in
walls, roofs or floors, leaving its wastage at quarry or
at the sizing industry generally unattended for use in
the building industry itself as filler or plasticizer in
mortar or concrete. The result is that the mass which
is 40% of total marble quarried has reached as high
as millions of tons. This huge unattended mass of
marble waste consisting of very fine particles is today
one of the environmental problems around the world.
[3]
III. Experimental Methodology And
Investigations
3.1. Concrete mix constituents
Concrete is a composite material, made by
mixing Coarse Aggregate (CA)&Fine Aggregate
(FA), Cement & Water.
3.1.1. Cement
Portland Slag Cement with conforming to BIS
(IS: 455-1989)was used in the entire experimental
study. The detail of physical properties of cement is
presented in table 3.1. This cement is used for the
MDP and corresponding convectional concrete. The
cement used in the test is Portland slag cement
manufactured by “LAFARGE CONCRETO”.
Table 3.1 Physical Properties of cement
Properties
Test
method
Results
Standard
Limits
(IS:
455:
1989)
Normal
Consistency
Vicat
Apparatus
(IS: 4031
Part - 4)
32% _
Soundness
Le-
Chatlier
method
(IS:
4031
Expansion
3 mm
<10mm
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Part –3)
Initial
Setting
Time
(Minimum)
Vicat
Apparatus
(IS:
4031
Part -5)
75
minutes
>30 min
Final
Setting
time
255
minutes
<600
min
Specific
Gravity
Specific.
gravity
bottle
(IS:4031
Part - 4)
3.14 _
Fineness
Sieve test
on sieve
no.9
(IS:
4031
Part –2)
2.83%
Retain
on 90 µ
I.S sieve
<10%
Compressive
Strength
3days
7days
28 days
(IS:
4031
Part-6)
N/𝑚𝑚2
19.85
23.45
35.98
N/𝑚𝑚2
>16
>22
>33
3.1.2. Aggregate
Normal river sand locally available in the market
and confirming to Zone II as per BIS(IS 383:1970)
and CA were used in this experiment. CA used as
60% by weight of 20 mm size & 40% of 10 mm size
of total aggregate may be taken.
3.2 Physical properties of Natural Fine and
Coarse Aggregate
Properties FA CA
Specific
Gravity
2.69 2.79
Bulk Density
(Loose) (gm./cm3
)
1.494 1.71
Bulk Density
(compacted) (gm./cm3
)
1.617 1.85
Water Absorption
(%)
0.97 0.54
Flakiness
Index (%)
- 11.80
Elongation
Index (%)
- 10.13
Fineness
Modulus (%)
2.449 6.687
Table 3.3 Mechanical properties of natural coarse
aggregate
3.1.3. WATER In this research potable water free
from organic substance was used for mixing as well
as curing of concrete
3.2. MARBLE DUST POWDER (MDP)
One of the major wastes produced in the stone
industry during cutting, shaping, and polishing of
marbles is the MDP. During this process, about 20-
25% of the process marble is turn into the powder
form. India being the third (about 10%) top most
exporter of marble in the world, every year million
tons of marble waste form processing plants are
released. Due to the availability of large quantity of
waste produced in the marble factory, this project has
been planned and preceded.
Snap short of used MDP is figure no.3.1
The physical & chemical properties of MDP are
given in table 3.4 & 3.5 respectively.
Table 3.4 Physical Properties of MDP
[External sources]
Properties Test Result
Specific Gravity 2.63
Colour white
Form Powder
Odour Odourless
Moisture Content (%) 0.60
sieve 0.90mm
hardness 3 on Mohr’s scale
porosity Quite low
Fineness(kg/m3
) 350
Water absorption 0.97%
Table 3.5 Chemical constituents of MDP
[Sources: Lab Testing Sucofindo 2013]
Property CA BIS(IS: 383-1970) limits
Impact
value (%)
20.80
Less than 30% for wearing
surfaces and less than 45%
for other than wearing
surface
Crushing
value (%)
25.29
Less than 30% for wearing
surfaces and less than 45%
for other than wearing
surface
Los Angles
Abrasion
resistance
(%)
22.26
Less than 30% for wearing
surfaces and less than 50%
for other concretes.
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To test the results obtained MDP content of
Calcium Oxide (CaO) was 55.09 % for the marble is
in Conformity with the standards as natural cement
that is 31-57%. But for the content of other elements
such as Silicon Dioxide (SiO2), Aluminum dioxide
(Al2O3), Iron Oxide (Fe2O3), Magnesium Oxide
(MgO) do not fit into standard natural cement. This
means that MDP characterized as natural cement but
not fully functioning as natural cement.
Figure-3.1. Marble Dust Powder used in the study.
IV. METHODOLOGY
Based on the Indian Standard (IS: 10262-2009),
design mix for M25 grade of concrete was prepared
by partially replacing cement with five different
percentages by weight of MDP (0%, 5%, 10%, 15%,
and 20%). The mix proportion for M25 Grades of
concrete with varying percentage of MDP is
presented in Table 4.2.
4.1 Workability: - It is observed here that degree of
workability is medium as per BIS(IS 456-2000) for
the normal concrete.From graph no.4.1, it is
observed that, as the percentage of MDP increases
from 0% to 20%, the mix becomes stiffer, and
workability results in low slump value. Low slump
value may have great impact on the workability of
concrete.
Graph 4.1 slump test result
4.2 Hardened Concrete Testing
The most valuable property in concrete is the
compression strength because it gives the overall
quality of hardened concrete. The hardened concrete
tests conducted were the compressive test, split
tensile test& flexural test. The mechanical property
of hardened concrete viz compressive strength
depends upon the cementitious material available in
the mix.
4.2.1Compressive strength test
Compressive strength test is done as Per IS
5816-1959. The test is conducted on Compression
testing machine of capacity 2000 KN as shown in
Fig. 4.2
Mechanical behavior of concrete was studied for
M25 grade of cubes were casted and cured for 7 and
28days. Compressive strength of concrete is tested on
cube at different percentage of MDP content in
concrete. The strength of concrete has been tested on
cube at 7 days curing and 28 days. And the results
obtained are reported in table 4.3 & also shown in
graph 4.2. With replacement of MDP in % in
concrete 7 days test has been conducted to check the
gain in initial strength of concrete & 28 days test
gives the data of final strength of concrete at 28 days
curing. Compression testing machine is used for
testing the compressive strength test on concrete.
4.2.2. Split Tensile Strength
Testing for split tensile strength of concrete is
done as Specimen Detailsof the work at B.I.T,
SindriDhanbad, Jharkhand, India
Split Tensile Strength is done as per IS 5816-
1959. The test is conducted on Compression testing
machine of capacity 2000 KN as shown in Fig. 4.3&
and the results obtained are reported in Table 4.4&
also shown in graph 4.3The cylinder is placed
horizontally between the loading surfaces of
compression testing machine and the load is applied
till failure of the cylinder. Packing material such as
plywood is used to avoid any sudden loading. During
the test the platens of the testing machine should not
be allowed to rotate in a plane perpendicular to the
axis of cylinder. The split tension stress is computed
from the following formula.
T =
2P
𝜋LD
Chemical compound
Test
value of
MDP in
%
Standard of
natural
cement
Content (%)
Calcium oxide (CaO) 55.09 31-57
Silica dioxide (SiO2) 0.48 22-29
Magnesium oxide (MgO) 0.40 1.5-2.2
Iron oxide (Fe2O3) 0.12 1.5-3.2
Aluminum dioxide (Al2O3) 0.17 5.2-8.8
Sodium oxide (Na2O) 0.20 -
Potassium oxide (K2O) 0.06
Sulfur trioxide (SO3) 0.06 -
Lost on ignition in % 43.48 -
Total amount 100 -
0
50
100
0 10 20 30
slumpvaluein
(mm)
% MDP as cement
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Where; T: Tensile Strength
P: Maximum load in Newton’s applied to the
Specimen,
L: length of the specimen in mm
D: C/S dimension of the specimen in mm
4.2.3. Flexural Strength
Flexural strength test is done as per IS: 516-
19595. Prisms are tested for flexure in Universal
testing machine of capacity 500 KN as shown in Fig.
4.4.& and the results obtained are reported in Table
4.5 & also shown in graph 4.4 The bearing surfaces
of the supporting and loading rollers are wiped clean
before loading. The prisms are placed in the machine
in such a manner that the load is applied to the
uppermost surface along the two lines spaced 13.3
cm apart. The axis of the specimen is aligned with the
axis of the loading device. The load is applied at a
rate of 180 kg/min without shock on the specimen till
it fails and the maximum load (P) applied to the
specimen during test is noted.
Flexural strength 𝑓𝑏𝑡 (N/mm2
) =
PL
bd2
Where, P = maximum load at failure in N, and
L = length of the beam specimen (400mm)
b = Width of the beam specimen in mm,
d = Depth of beam specimen in mm
Table 4.1 Quantity Estimation and Planning of
Testing Work
Description Compressiv
e strength
test
Split
Tensile
test
Flexural
Test
Specimen Cube Cylinder Beam
Specimen Size
(mm)
150x150x1
50
D=150 &
H=300
100x100
x500
No.of Specimen 3 3 3
Days of Testing 7,28 7,28 7,28
Total No.of
Specimen for one
series
6 6 6
Volume of each
Specimen
(m3)
0.003375 0.0053 0.005
Volume for all
Specimen
(m3
)for
one series
0.02025 0.0318 0.030
Total specimens
for all
series
6x5=30 6x5=30 6x5=30
Total volume
for all
series(m3
)
0.101 0.159 0.150
Total weight of concrete = 1021.13 kg
Total volume of concrete = 0.410 m3
Figure4.1 Mixing Process in Standard Drum Type
Mixer
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Table 4.2 Details of mix proportions for MDP (kg/m3
)
*
percentage by weight of cement
Table 4.3: Analysis of test results (Compressive Strength N/mm2
) of Cubes
Mix Id.
Compressive Strength (N/mm2
) % increase or decrease in strength over normal concrete,M25
7 days 28days 7 days 28days
MDP0 22.97 33.18 - -
MDP5 23.85 34.67 (+) 3.83 (+) 4.49
MDP10 24.44 35.85 (+) 6.40 (+) 8.05
MDP15 20.89 30.22 (-) 9.06 (-) 8.92
MDP20 20.00 29.19 (-) 12.93 (-) 12.03
Table 4.4: Analysis of test results (Split Tensile Strength N/mm2
) of Cylinders
Mix Id.
Split Tensile Strength(N/mm2
) % increase or decrease in strength over Normal Concrete, M25
7 days 28 days 7 days 28 days
MDP0 2.92 3.91 - -
MDP5 3.11 4.00 (+) 6.11 (+) 2.30
MDP10 3.13 4.04 (+) 7.19 (+) 4.09
MDP15 3.16 4.27 (+) 8.22 (+) 9.21
MDP20 2.52 3.30 (-) 13.70 (-) 15.60
Table 4.5: Analysis of test results (Flexural Strength N/mm2
) Prisms (after 28 days)
Mix Id. Flexural Strength (N/mm2
) % increase or decrease in strength over Normal Concrete,M25
7 days 28days 7 days 28days
MDP0 3.07 5.33 - -
MDP5 3.17 5.43 (+) 3.26 (+)1.88
MDP10 3.20 5.63 (+) 4.23 (+) 5.63
MDP15 3.30 5.73 (+) 7.49 (+) 7.50
MDP20 2.70 4.70 (+) 12.05 (-) 11.82
discription:-
MDP0-Concrete mix with 0% Marble Dust Powder replacement
MDP5- Concrete mix with 5% Marble Dust Powder replacement
MDP10-Concrete mix with 10% Marble Dust Powder replacement
MDP15- Concrete mix with 15% Marble Dust Powder replacement
MDP20- Concrete mix with 20% Marble Dust Powder replacement
MDP- Marble Dust Powder
Graph no.4.2: (BAR GRAPH) %agereplacement of
MDPCompressive strength (N/mm2
) of concrete for
M25
Amountof
MDPin %
Cement
(kg)
MDP*
(Kg.)
Fine
aggregate
(kg)
Coarse aggregate(kg) w/c
ratio
Slump
(mm)CA
10mm down
CA
20mm down
0 445.58 0 651.76 468.96 703.44 0.43 70
5 423.30 22.28 651.76 468.96 703.44 0.43 61
10 401.02 44.56 651.76 468.96 703.44 0.43 55
15 378.74 66.84 651.76 468.96 703.44 0.43 42
20 356.46 89.12 651.76 468.96 703.44 0.43 37
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Graph no.4.3 (BAR GRAPH) %age replacement of
MDP vs Split Tensile Strength (N/mm2
) of concrete
M25
Graph no.4.4 (BAR GRAPH) percentage replacement
of MDP vs Flexural Strength (N/mm2
) of concrete for
Fig. 4.2 Experimental Setup for Compressive
Strength Machine
Fig. 4.3 Experimental Setup for Split Tensile
Strength Machine.
Fig. 4.4 Experimental Setup for Flexural Testing
Machine
0
1
2
3
4
5
0 5 10 15 20
splitetensilestrength
(N/mm2)
Percentage Content of MDP
splite tensile strength
test result
7 day
28 day
0
2
4
6
8
0 5 10 15 20
flexuralstrengthN/mm2
Percentage Content of MDP
flexural strength test result 7 Day 28 Day
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Table4.11: Abstract of the Test Result of 7 days.
Mix Id.
Compressive
Strength (N/mm2
)
Split tensile
Strength (N/mm2
)
flexural
strength (N/mm2
)
Fracture Stress (N/mm2
)
0.7√fck
MDP0 22.97 2.92 3.07 3.35
MDP5 23.85 3.11 3.17 3.42
MDP10 24.44 3.13 3.20 3.46
MDP15 20.89 3.16 3.30 3.20
MDP20 20.00 2.52 2.70 3.13
Table4.12: Abstract of the Test Result of 28 days.
Mix Id. Compressive
Strength (N/mm2
)
Split tensile
Strength (N/mm2
)
flexural
strength (N/mm2
)
Fracture Stress (N/mm2
)
0.7√fck
MDP0 33.18 3.91 5.33 3.50
MDP5 34.67 4.00 5.43 4.12
MDP10 35.85 4.04 5.63 4.19
MDP15 30.22 4.27 5.73 3.84
MDP20 29.19 3.30 4.70 3.78
V. CONCLUSION
Based on the systematic and detailed
experimental study conducted on MDP mixes with an
aim to develop strength of concrete, the following are
the conclusions arrived.
a) The Compressive strength of Concrete increases
upto 10% replacement of cement by MDP and
further increasing of percentage of MDP leads to
decrease in compressive strength of Concrete.
b) The Split Tensile strength of Concrete increases
up to 15% replacement of cement by MDP &
further increasing of percentage of MDP leads to
decrease in Split Tensile strength of concrete.
c) The flexural strength of beam increases up to
15% replacement of cement by MDP and further
increasing of percentage of MDP leads to
decrease in flexural strength of beam.
d) It is concluded that the MDP can be used as a
replacement material of cement, and 15%
replacement of MDP gives an excellent result in
strength, to the normal concrete. The results
showed that the replacement of 15% of MDP
found, higher splitting tensile strength, & higher
flexural strength.
e) The use of MDP exhibits excellent performance
due to efficient micro filling ability and
pozzolonic activity.
f) MDP can produce less porous concrete
compared with normal concrete.
g) Use of these waste material leads to sustainable
development in construction industry.
h) To save the environment, MDP may be better
substitute as a replacement of cement in
concrete.
VI. SCOPE OF THE FUTURE WORK
This project mainly focused on the usage of
MDP of different percentage when used in concrete.
Research may be conducted on other properties and
uses of MDP in the near future to make this product
as a precious building material to improve the quality
of building construction industry. Other types of
study that can be included with MDP may be listed
below:-
a) MDP concrete as an acoustic building structure.
b) The chemical attack on MDP concrete structure.
c) The durability of MDP concrete as an
underwater structure.
d) Earthquake effect on MDP concrete structure for
low cost building.
e) MDP concrete with plasticizer for higher grade
of concrete.
f) Study of MDP concrete with variation of
different water cement ratio.
g) In future the flexural strength of beam may be
observed by increasing the sizes of beam.
h) To study the behavior of concrete under biaxial
and multiaxial stresses.
i) To study the shrinkage and creep of concrete
with MDP.
j) To relate the micro structural parameters of
cement products with permeability.
VII. Acknowledgements
We are very thankful to ShyamKishor Kumar
Asst.Prof. Department of Civil Engineering, B.I.T,
Sindri, Dhanbad, who have been constant source of
inspiration, guidance and encouragement,to carry out
this work.
REFERENCES
[1] ManjuPawar et.al (2014) Feasibility and
need of use of waste marble powder in
concrete production. ISSN No. 2349-
943435.PP 1-6.
9. Mr. Ranjan Kumar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.106-114
www.ijera.com 114 | P a g e
[2] V.M.Sounthararajan and A. Sivakumar
(2013) Effect of the lime content in marble
powder for producing high strength concrete
.ISSN 1819-6608.PP 260-264.
[3] Corinaldesi V, Moriconi G, Naik TR,
(2010), ―Characterization of marble
powder for its use in mortar and concrete‖,
Const. Build. Mat., 24, pp 113-117.
[4] Vaidevi C (2013) Study on marble dust as
partial replacement of cement in concrete
.ISSN 2319 – 7757.PP14-16.
[5] Candra Aditya, Abdul Halim Chauliah,
Fatma Putri, Waste Marble Utilization from
Residue Marble Industry as a Substitution of
Cement and Sand within Concrete Roof tile
Production International Journal of
Engineering Research Volume No.3, Issue
No.8, pp.: 501-506 ISSN: 2319-6890)
(online e), 2347-5013(print) 01 Aug2014
[6] Prof. Veena G. Pathan1, Prof. Md. Gulfam
Pathan2 Feasibility and Need of use of
Waste Marble Powder in Concrete
Production IOSR Journal of Mechanical and
Civil Engineering (IOSR-JMCE) e-ISSN:
2278-1684, p-ISSN: 2320-334X PP 23-26
List of Reference bureau of Indian standard
codes
[1] IS: 456–2000 Code of practice for plain and
reinforced concrete (fourth revision).
[2] IS10262-2009, Indian Standard Concrete
Mix Proportioning- guidelines (First
Revision)
[3] S: 516 –1959 Method of test for strength of
concrete (sixth print January, 1976).
[4] IS:2386–1963(all parts) Methods of test for
aggregate for concrete.
[5] IS.1727 –1967 Methods of test for
pozzolana materials (first revision, reprinted
January, 1989).
[6] IS: 1199 – 1959 Methods of sampling and
analysis of concrete.
[7] IS:5513 –1996 Specification for vicat
apparatus (second revision).
[8] IS: 5514 – 1996 Specification for apparatus
used in Le chatelier test (first revision).
[9] IS: 5515 – 1983 Specification for
compaction factor apparatus (first revision).
[10] IS: 5816 – 1970 Method of test for splitting
tensile strength of concrete cylinders.
[11] IS: 7320 – 1974(reaffirmed 1999)
Specification for concrete slump test
apparatus.
[12] IS: 9399 – 1979 Specification for apparatus
for flexural testing of concrete
[13] IS 4926-2003, Standard on Ready mixed
concrete Code of Practice, BIS, New Delhi.
[14] IS 383:1970, Indian Standard specification
for coarse and fine aggregates from natural
sources for concrete (Second Revision)
[15] IS: 1130 1969(reaffirmed 2003)
Specification for marble (blocks, slabs and
tiles)
[16] IS: 455 -1989 (reaffirmed 1995) Portland
slag cement specification (fourth revision)
[17] IS: 10082-1982 (reaffirmed 1999)
Specification for moulds for use in tests of
cement and concrete (Second Reprint
DECEMBER 1995)
[18] IS: SP: 23-1982 Hand book on concrete
mixes
List of Reference text books:
[1] “Design of Concrete Mixes”, by N.Krishna
Raju, CBS Publishers & Distributors, Delhi,
1993.
[2] “Concrete Technology- theory and
practice”, by M S Shetty, S. Chand
Company Ltd, Delhi, First multicolour
illustrative revised edition, reprint 2015.
[3]. “Concrete Technology” by A R Santha
kumar, Oxford university press, Delhi, first
published 2007.
Website
[1] https://en.wikipedia.org/wiki/Marble
[2] http://www.tunisianindustry.nat.tn/en/downl
oad/CEPI/IMCCV02.pdf