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Notes to accompany 1014 “Floors”
Slides 1-4

          Floors are fairly straight forward. It is important to remember that the ground floor is part of the
          buildings external envelope. It separates the interior form the external environment just as
          much as the roof or external walls do. It need to be waterproof and insulated. Upper floors
          between ground and first floor levels are not part of the external enclosure and so do not have
          to be insulated or waterproofed. They may need to be sound proofed and fire resistant. This is
          especially important if the floor separates two different occupancies.

          Upper floors have to be self supporting over the rooms below. They are known as suspended
          floors, and are held up by the walls

          Ground floors can rest directly on the subsoil, if it is strong enough, and in this form are called
          floating floors, although they do not really float. Increasingly builders like to build ground floors
          as suspended concrete floors, as this overcomes problems of subsidence and water penetration.
          This is covered in later slides.

Slides 5-7

          The typical floating ground floor is a multi-layered construction which provides a strong, level
          finish for internal activities, keeps out the damp and resists the passage of heat. The main layer
          is mass concrete, but this is only one layer of many. It provides the structural strength.

          All topsoil must be removed from the area of the floor and all loose subsoil removed and
          replaced by inert “hard-core”. This can be broken brick, broken stone or gravel. This fill raises
          the surface sufficiently to ensure the finished floor level is higher than the surrounding finished
          ground level, to avoid flooding and water penetration. The top 50mm of the hard-core is sand-
          blinded. This means clean sand is firmly rolled into the top of the fill the provide a smooth
          surface which will not puncture any membrane laid over it. Fully compacted sand blinding will
          not show footprints if you walk across it.

          The floating floor must not be built into the wall, it must be free to move relative to it.

Slide 8

          Concrete is not water proof, it is porous. This means a separate layer is needed to keep out
          ground water. This is called the damp proof membrane (DPM). This membrane can be a plastic
          layer under the concrete, a water proof paint on top of the concrete or a layer of hot-poured
          asphalt. Commonly it is under the slab, where it is protected frommechanical damage, except
          during the building process, when it is very vulnerable. The DPM must be physically bonded to
          the DPC in the inner leaf of the wall, to ensure that the damp proof layer acroos the base of the
          building is unbroken. Laying a sheet DPM in strong winds is difficult, and ensuring it is folded up
          correctly in corners is also a problem.
Slide 9

           The Concrete slab should ideally be poured in one go, but often has to be laid in sections with
           joints between. The slab is typically 100-150mm thick and spreads the loads from furniture and
           fittings over a wide area of the sub-soil.Its should cover the DPM upturn to protect it. Great care
           is needed when pouring the wet concrete not to damage the DPM or displace the sheets which
           make it up. Any gaps in the DPM are almost impossible to repair later, and the floor will be
           forever liable to damp penetration.

Slide 10

           The top of the concrete will be quite rough. The traditional way of smoothing it is to lay a
           further 50mm layer of fine concrete (cement and sand, but no coarse aggregate) which is
           polished smooth like a plaster. This is known as a screed. The whole floating floor construction is
           full of water, and can take months to dry out. This is one reason builders don’t like it. It slows
           down the sale of the house.

Slide 11

           The traditional layer cake floating floor, subsoil->hard-core fill->sand blinding->DPM->structural
           slab
           ->finishing screed->final decorative floor finish (which must not be laid before the screed and
           slab have dried out). But this provides very little insulation.

Slide 12

           Insulation can replace the screed. If the concrete slab is finished smoothly, it can be topped by
           dense closed cell expanded polystyrene (EPS). This must be flooring grade and fire resistant. It
           must have a protective layer of boarding on top, usually chipboard. This gives a warm floor
           which allows a room to heat up quickly, so is suited to buildings which are heated intermittently.
           It is totally unsuitable if you are using under-floor heating, for obvious reasons.

Slide 13

           Flooring grade EPS can be used very effectively under the concrete slab, and reduces the need
           for sand blinding. The EPS protects the DPM from the hard-core below. Under-floor heating
           pipes of wires would be laid in the slab, or the screed, and would be above the insulation, so
           would be very effective. This layout provides very effective insulation, but a cold room will be
           slow to heat, as the concrete slab will heat up first, before the heat meets the insulation. Very
           suited to buildings which are heated continuously.

Slide 14-15

           Suspended ground floors are built into the walls, have an airspace below them and do not
           require significant fill or any DPM beneath them. They must be supported above the wall DPC to
keep them dry. The space beneath the floor should be ventilated with air bricks. The main
           structures are reinforced, precast concrete inverted T beams, spanning from wall to wall. Infill
           blocks are laid between these, resting on the flange of the inverted T. Blocks can be simple
           concrete blocks with EPS insulation and chipboard laid on top, or they can be specially made EPS
           flooring ifill blocks, which provide support and insulation, again with a chipboard finish. Such
           floors are light, warm, and dry. Builders like them because they do not contain water and so
           there is no extended drying out period.

Slides 16-23

           Upper floors are always suspended. Wooden joists can be built into the walls, but more
           commonly galvanised steel joist hangers are built in and the joists fitted later. The floor needs a
           top deck of boarding and a ceiling underneath of plasterboard. Pipes and cables can be run
           through the voids. Dense fibreglass can cut down on sound penetration.

           Long joists will need to be braced to stop them twisting. Either solid infill blocks or open hering
           bone struts, wghich allow pipes to be fitted more easily.

           Openings formed as in a flat roof by doubling joists around and fitting a trimmer beam. A large
           opening is always needed for the staircase.

Slide 24

           Plasterboard is a cheap, easily fitted ceiling. It is skim coated with plaster to make it smooth. It is
           extremely fire resistant. It is a cheap finish, but not a cheap and nasty one. It is a good material.

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Notes to accompany 1014 floors

  • 1. Notes to accompany 1014 “Floors” Slides 1-4 Floors are fairly straight forward. It is important to remember that the ground floor is part of the buildings external envelope. It separates the interior form the external environment just as much as the roof or external walls do. It need to be waterproof and insulated. Upper floors between ground and first floor levels are not part of the external enclosure and so do not have to be insulated or waterproofed. They may need to be sound proofed and fire resistant. This is especially important if the floor separates two different occupancies. Upper floors have to be self supporting over the rooms below. They are known as suspended floors, and are held up by the walls Ground floors can rest directly on the subsoil, if it is strong enough, and in this form are called floating floors, although they do not really float. Increasingly builders like to build ground floors as suspended concrete floors, as this overcomes problems of subsidence and water penetration. This is covered in later slides. Slides 5-7 The typical floating ground floor is a multi-layered construction which provides a strong, level finish for internal activities, keeps out the damp and resists the passage of heat. The main layer is mass concrete, but this is only one layer of many. It provides the structural strength. All topsoil must be removed from the area of the floor and all loose subsoil removed and replaced by inert “hard-core”. This can be broken brick, broken stone or gravel. This fill raises the surface sufficiently to ensure the finished floor level is higher than the surrounding finished ground level, to avoid flooding and water penetration. The top 50mm of the hard-core is sand- blinded. This means clean sand is firmly rolled into the top of the fill the provide a smooth surface which will not puncture any membrane laid over it. Fully compacted sand blinding will not show footprints if you walk across it. The floating floor must not be built into the wall, it must be free to move relative to it. Slide 8 Concrete is not water proof, it is porous. This means a separate layer is needed to keep out ground water. This is called the damp proof membrane (DPM). This membrane can be a plastic layer under the concrete, a water proof paint on top of the concrete or a layer of hot-poured asphalt. Commonly it is under the slab, where it is protected frommechanical damage, except during the building process, when it is very vulnerable. The DPM must be physically bonded to the DPC in the inner leaf of the wall, to ensure that the damp proof layer acroos the base of the building is unbroken. Laying a sheet DPM in strong winds is difficult, and ensuring it is folded up correctly in corners is also a problem.
  • 2. Slide 9 The Concrete slab should ideally be poured in one go, but often has to be laid in sections with joints between. The slab is typically 100-150mm thick and spreads the loads from furniture and fittings over a wide area of the sub-soil.Its should cover the DPM upturn to protect it. Great care is needed when pouring the wet concrete not to damage the DPM or displace the sheets which make it up. Any gaps in the DPM are almost impossible to repair later, and the floor will be forever liable to damp penetration. Slide 10 The top of the concrete will be quite rough. The traditional way of smoothing it is to lay a further 50mm layer of fine concrete (cement and sand, but no coarse aggregate) which is polished smooth like a plaster. This is known as a screed. The whole floating floor construction is full of water, and can take months to dry out. This is one reason builders don’t like it. It slows down the sale of the house. Slide 11 The traditional layer cake floating floor, subsoil->hard-core fill->sand blinding->DPM->structural slab ->finishing screed->final decorative floor finish (which must not be laid before the screed and slab have dried out). But this provides very little insulation. Slide 12 Insulation can replace the screed. If the concrete slab is finished smoothly, it can be topped by dense closed cell expanded polystyrene (EPS). This must be flooring grade and fire resistant. It must have a protective layer of boarding on top, usually chipboard. This gives a warm floor which allows a room to heat up quickly, so is suited to buildings which are heated intermittently. It is totally unsuitable if you are using under-floor heating, for obvious reasons. Slide 13 Flooring grade EPS can be used very effectively under the concrete slab, and reduces the need for sand blinding. The EPS protects the DPM from the hard-core below. Under-floor heating pipes of wires would be laid in the slab, or the screed, and would be above the insulation, so would be very effective. This layout provides very effective insulation, but a cold room will be slow to heat, as the concrete slab will heat up first, before the heat meets the insulation. Very suited to buildings which are heated continuously. Slide 14-15 Suspended ground floors are built into the walls, have an airspace below them and do not require significant fill or any DPM beneath them. They must be supported above the wall DPC to
  • 3. keep them dry. The space beneath the floor should be ventilated with air bricks. The main structures are reinforced, precast concrete inverted T beams, spanning from wall to wall. Infill blocks are laid between these, resting on the flange of the inverted T. Blocks can be simple concrete blocks with EPS insulation and chipboard laid on top, or they can be specially made EPS flooring ifill blocks, which provide support and insulation, again with a chipboard finish. Such floors are light, warm, and dry. Builders like them because they do not contain water and so there is no extended drying out period. Slides 16-23 Upper floors are always suspended. Wooden joists can be built into the walls, but more commonly galvanised steel joist hangers are built in and the joists fitted later. The floor needs a top deck of boarding and a ceiling underneath of plasterboard. Pipes and cables can be run through the voids. Dense fibreglass can cut down on sound penetration. Long joists will need to be braced to stop them twisting. Either solid infill blocks or open hering bone struts, wghich allow pipes to be fitted more easily. Openings formed as in a flat roof by doubling joists around and fitting a trimmer beam. A large opening is always needed for the staircase. Slide 24 Plasterboard is a cheap, easily fitted ceiling. It is skim coated with plaster to make it smooth. It is extremely fire resistant. It is a cheap finish, but not a cheap and nasty one. It is a good material.