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Flow Control Techniques for Improved
Performance of a
Darrieus Wind Turbine
Nir Morgulis
Adviser: Prof. Avi Seifert
Meadow Aerodynamics Laboratory
School of Mechanical Engineering,
Faculty of Engineering
Tel Aviv University, ISRAEL
Funding: Gordon family fund.
Scholarship: Ministry of national infrastructure, energy and water
resources Technical staff: Shlomo Paster, Tomer Bachar, Avraham Blas,
Eli Kronish and Mark Vasserman
Lab Colleagues: Vitali Palei,Victor Troshin, Ori Friedland, Gadi Lubinsky,
Dima Sarkorov, Danny Dolgopyat, Artur Minasyan, Liad Marom, Gideon
Luther Lee, Chen Rossert, Deborah Toubiann.
11-Nov, 2014, Tel-Aviv University
(Neumayer station, Antarctica) (M. Islam et al, (2008))
2
Talk Outline
• Background and motivation
• Wind tunnel measurements of GOE-222 airfoil section
 Experimental Setup
 Passive Flow control
 AFC- Steady State Boundary Layer Suction
 AFC- Pulsed Suction
• Turbine Performance Prediction
 Double Multiple Stream Tube Model
 Passive Flow Control Effect on Performance
 Implementation of Tailored AFC
• Summary and Future Work (windpowerzeyu.com)
3
Background
• Today, most of our energy comes from fossil fuels
(contaminating, limited amount, politics)
• Renewable energy sources are free (once installed),
naturally refurbished and nonpolluting
• Wind turbines types:
Horizontal axis wind turbines
Vertical axis wind turbine
• Drag machines (“Savonius”)
• Lift machines (“Darrieus”)
(windenergy.com) (greenenergyreporter.com)
(cleangreenenergyzone.com)
Background
4
Passive Flow Control Active Flow Control
• Doesn’t require energy investment
• Cannot react to changes in flow
• Require energy investment
• Can react to changes in flow
(Prandtl,1904)
(Glauert GlasII,1945)
(Yehoshua and Seifert, 2003, 2006)
(Van Dyke)
Trip Wire
(Gloster Javelin)
5
Motivation
• Improve Darrieus VAWT turbine
performance.
• Characterize airfoil at wind
conditions relevant to the
operation of a VAWT.
• Test the effects of flow control on
airfoil performance.
• Implementation of flow control
effects in performance prediction
models
• Optimize the AFC for more
efficient turbine performance.
Maor Avnaim (MSc TAU, 2011)
Experimental Setup - Airfoil
6
• GOE-222 airfoil section
• Chord length of 165mm
• Max thickness 18.5% at 29.2%
chord.
• Actuator ports of 1mm diameter
with 10mm spacing, located at
10% chord length
Actuator Ports
10mm
Wind Tunnel Experimental Setup
7
(Seifert et al 1993)
Knapp-Meadow wind tunnel at TAU
Unsteady Air Flow Valve
Baseline Airfoil Characteristics
8
-0.2
0.3
0.8
1.3
1.8
-10 0 10 20
Cl
AoA[deg]
Lift Vs. AoARe=75k
Re=100k
Re=150k
Re=200k
Re=300k
Re=400k
-0.2
0.3
0.8
1.3
1.8
0.01 0.03 0.05 0.07 0.09
Cl
Cd
Lift Vs. Drag
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
0 0.2 0.4 0.6 0.8 1
Cp
X/c
Pressure Distribution
Re=100k 7deg
8deg
9deg
-3.5
-3
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
0 0.2 0.4 0.6 0.8 1
Cp
X/c
Pressure Distribution
Re=200k AoA=6deg
AoA=10deg
AoA=14deg
Passive Flow Control: “Bugs”
9
-0.2
0.3
0.8
1.3
1.8
-10 0 10 20
Cl
AoA[deg]
Lift Vs. AoABase line
Passive porosity
Bugs10
Bugs20
Bugs 30
-0.2
0.3
0.8
1.3
1.8
0.01 0.03 0.05 0.07 0.09
Cl
Cd
Lift Vs. Drag
Base line
Passive porosity
Bugs10
Bugs20
Bugs 30
At lower wind velocities:
• Passive flow control promoted
laminar-turbulent transition
• Prevented laminar flow separation
bubble that degrades airfoil
performance
“Bugs” tape
Re=100k
Passive Flow Control: “Bugs”
At higher wind velocities:
• No laminar flow problems are encountered
• Passive flow control degraded the airfoil performance
• Conclusion: PFC must be tuned and used at a single Re otherwise
it degrades performance 10
-0.2
0.3
0.8
1.3
1.8
-10 0 10 20
Cl
AoA[deg]
Lift Vs. AoABase line
Passive porosity
Bugs10
Bugs20
Bugs 30
-0.2
0.3
0.8
1.3
1.8
0.01 0.03 0.05 0.07 0.09
Cl
Cd
Lift Vs. Drag
Base line
Passive porosity
Bugs10
Bugs20
Bugs 30
Re=200k
AFC - Steady Boundary Layer Suction
• 300-2500 Pa sub-atmospheric airfoil cavity
pressures were tested
• Positive effect at high and low Re numbers
• The positive effect of the suction actuators
reaches saturation at low values
11
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
-10 -6 -2 2 6 10 14 18 22
Cl
AoA[deg]
Lift Vs. AoA
Base Line
Cmiu avg-0.0023
Cmiu avg-0.0037
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
0.01 0.02 0.03 0.04 0.05
Cl
Cd
Lift Vs. Drag
Base Line
Cmiu avg-0.0023
Cmiu avg-0.0037
2







V
V
A
A
C
jets
foil
jets

foil
jetsjets
wakeDcorrD
AV
AV
CC

  2.
Re=200k
AFC - Steady Boundary Layer Suction
12
-3.5
-3
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
0 0.2 0.4 0.6 0.8 1
Cp
x/c
Cµ=0.002, Cl=1.783, Cd=0.066
-3.5
-3
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
0 0.2 0.4 0.6 0.8 1
Cp
x/c
Cµ=0, Cl=1.471, Cd=0.100
x/cSep~0.5 x/cSep~0.6
Lower Min(Cp)
Higher “Base” Cp
Suction
Re=200k, AOA=14deg
AFC – Pulsed Suction
• A series of measurements at
AoA=10deg, 100k<Re<400k
• Actuation frequency can enhance the
effect of steady suction by ~40%
• Optimal frequency was found at F
+
=0.6
13
-800
-600
-400
-200
0
200
0 0.02 0.04 0.06
InletPressure[Pa]
t[sec]
Pulsed Suction



V
cf
F
*
Double Multiple Streamtube Model
• The Blade Element Momentum (BEM) model presented in 1981 by
Paraschivoiu
• Each streamtube is defined as
• Every streamtube is s divided to upstream and downstream parts, each
calculated as an actuator disk.
14

(M. Islam et al, 2008)
(M. Paraschivoiu et al, 2009)
Double Multiple Streamtube Model
15

 2
2
2
cossin 






V
R
VW auu













cos)//()/(
sin
tan 1
VVVR au
u
 VVV aue 2
Upstream half-cycle
Downstream half-cycle

 2
2
2
cossin 






e
add
V
R
VW







 



cos)//()/(
sin
tan 1
eade
d
VVVR
(M. Islam et al,2008)
We begin with an initial value of induced velocity. Actual Va will be found in
an iterative process
Double Multiple Streamtube Model
16
)sin()cos(  dln CCC 
)cos()sin(  dlt CCC 
Local normal and tangential force coefficients
 
 2
2
2
2
sincossec
8

 

dCC
V
W
R
Nc
f tn
au
u
up
Momentum balance equation
up
au
fV
V


 

Momentum balance function
Process is repeated until the induced velocity is converged for each
Streamtube half cycle
2
0
1
( )
2at tF F d

 

  atQ NF R QP 0
After we know the tangential forces, turbine power can be calculated:
Double Multiple Streamtube Model
• The DMST model offers relativally good accuracy with a short calculation
time (when compared to CFD or other methods.
• Model’s equations can be manipulated to include measured experimented
results.
17
(Paraschivoiu, 2009)
Double Multiple Streamtube Model
The current research is focused on turbines that can be effective in
urban settings with 1m to 2m radius
18


V
R
TSR

3
00
5.0 

VA
P
P
P
C
sweptwind
p

(greenenergyreporter.com)
Passive FC Effect On Turbine Performance
19
• Passive flow control can be effective for turbines with small radius in low
wind speed conditions
• Example: At V=5m/s max Cp is increased by 10% for a 1m radius turbine
• At higher wind speeds, passive flow control degrades performance
Number of blades-3, Airfoil type- GOE222, Chord length- 0.165m, Radius=1m
-0.05
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
1.5 2 2.5 3 3.5
Cp
TSR
V=5m/s
Base
Bugs20
-0.05
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
1.5 2 2.5 3 3.5
Cp
TSR
V=8m/s
Base
Bugs20
AFC effect on turbine performance
The AFC is activated constantly during a blade cycle
20
2
0
1
( )
2at tF F d

 

 
atQ NF R
QP 0-15.00
-10.00
-5.00
0.00
5.00
10.00
15.00
20.00
25.00
-90 10 110 210
Ft[N]
Azimuthal Angle[deg]
Tangential Forces On a Single Blade
R=1.4m, V=8m/s, TSR=2.7
Base-Line, Mechanical Power=166[w]
Cmiu=0.001, Mechanical Power=203.3[w]
Cmiu=0.002, Mechanical Power=236.1[w]
AFC effect on turbine performance
21
-0.05
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
1.5 2 2.5 3 3.5 4
Cpt
TSR
N=3, GOE222, c=0.165m,
R=1.4m, Vo =8m/s
Base
Cmiu=0.001
Cmiu=0.002
Energy investment in actuation reduces total system efficiency
Optimization is required
Implementation Of Conditioned AFC
22
0
10
20
30
40
50
60
70
80
90
100
300
310
320
330
340
350
360
0 0.0005 0.001 0.0015 0.002
InvestedPower[Watt]
ProducedPower[Watt]
Cmiu
P-blade
P-net
P-jet
-14.25 deg
)(),(),(),(  CCCCCCCWWC ttnn 
   RCCCWACP tfoilblade )()(
2
1
),( 2
)(
2
1
),( 3
  CuACP jjetsjetsjets 
)(]),([ jetsbladeoptopt PPMaxCP 
Implementation of Conditioned AFC
• An overall improvement at all tip speed ratios was achieved at both fast
and slow wind conditions
• Improvement of 10.5% for the maximum efficiency
23
-0.05
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
1.5 2 2.5 3 3.5
Cpt
TSR
V=5m/s
Base-line
Optimized
-0.05
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
1.5 2 2.5 3 3.5
Cpt
TSR
V=8m/s
Base-line
Optimized
Number of blades-3, Airfoil type- GOE222, Chord length- 0.165m, Radius=1m
Implementation of Conditioned AFC
Efficiency improvement on turbines with larger radiuses as well (in
contrast to the passive flow control), at the lower TSRs.
24
-0.05
0.05
0.15
0.25
0.35
0.45
1.5 2 2.5 3 3.5 4
Cpt
TSR
N=3, GOE222, c=0.165m,
R=1.4m, Vo =5m/s
Base-line
Optimized
Summary and Future Work
• Wind turbine performance enhancement using flow control demonstrated
• Flow control effects on turbine performance were modeled
• Passive flow control is a single design tool
• Enhanced airfoil performance translated to better turbine performance
• Model included energy based AFC scheduling
• AFC proved to be a versatile tool for performance improvement, when
properly used
• Conditioned boundary layer suction can increase max Cp by approx. 10%.
• At sub optimal TSR it significantly enhance efficiency
Future Work
• Modeling of pulsed suction and actuation frequency in DMST model
• Inclusion of dynamic stall and blades interaction for higher fidelity model
• Experimental validation on a real 1-2m radius turbine
25
Additional slide 1
26

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Nir_pres_Hagana_v1

  • 1. 1 Flow Control Techniques for Improved Performance of a Darrieus Wind Turbine Nir Morgulis Adviser: Prof. Avi Seifert Meadow Aerodynamics Laboratory School of Mechanical Engineering, Faculty of Engineering Tel Aviv University, ISRAEL Funding: Gordon family fund. Scholarship: Ministry of national infrastructure, energy and water resources Technical staff: Shlomo Paster, Tomer Bachar, Avraham Blas, Eli Kronish and Mark Vasserman Lab Colleagues: Vitali Palei,Victor Troshin, Ori Friedland, Gadi Lubinsky, Dima Sarkorov, Danny Dolgopyat, Artur Minasyan, Liad Marom, Gideon Luther Lee, Chen Rossert, Deborah Toubiann. 11-Nov, 2014, Tel-Aviv University (Neumayer station, Antarctica) (M. Islam et al, (2008))
  • 2. 2 Talk Outline • Background and motivation • Wind tunnel measurements of GOE-222 airfoil section  Experimental Setup  Passive Flow control  AFC- Steady State Boundary Layer Suction  AFC- Pulsed Suction • Turbine Performance Prediction  Double Multiple Stream Tube Model  Passive Flow Control Effect on Performance  Implementation of Tailored AFC • Summary and Future Work (windpowerzeyu.com)
  • 3. 3 Background • Today, most of our energy comes from fossil fuels (contaminating, limited amount, politics) • Renewable energy sources are free (once installed), naturally refurbished and nonpolluting • Wind turbines types: Horizontal axis wind turbines Vertical axis wind turbine • Drag machines (“Savonius”) • Lift machines (“Darrieus”) (windenergy.com) (greenenergyreporter.com) (cleangreenenergyzone.com)
  • 4. Background 4 Passive Flow Control Active Flow Control • Doesn’t require energy investment • Cannot react to changes in flow • Require energy investment • Can react to changes in flow (Prandtl,1904) (Glauert GlasII,1945) (Yehoshua and Seifert, 2003, 2006) (Van Dyke) Trip Wire (Gloster Javelin)
  • 5. 5 Motivation • Improve Darrieus VAWT turbine performance. • Characterize airfoil at wind conditions relevant to the operation of a VAWT. • Test the effects of flow control on airfoil performance. • Implementation of flow control effects in performance prediction models • Optimize the AFC for more efficient turbine performance. Maor Avnaim (MSc TAU, 2011)
  • 6. Experimental Setup - Airfoil 6 • GOE-222 airfoil section • Chord length of 165mm • Max thickness 18.5% at 29.2% chord. • Actuator ports of 1mm diameter with 10mm spacing, located at 10% chord length Actuator Ports 10mm
  • 7. Wind Tunnel Experimental Setup 7 (Seifert et al 1993) Knapp-Meadow wind tunnel at TAU Unsteady Air Flow Valve
  • 8. Baseline Airfoil Characteristics 8 -0.2 0.3 0.8 1.3 1.8 -10 0 10 20 Cl AoA[deg] Lift Vs. AoARe=75k Re=100k Re=150k Re=200k Re=300k Re=400k -0.2 0.3 0.8 1.3 1.8 0.01 0.03 0.05 0.07 0.09 Cl Cd Lift Vs. Drag -2.5 -2 -1.5 -1 -0.5 0 0.5 1 0 0.2 0.4 0.6 0.8 1 Cp X/c Pressure Distribution Re=100k 7deg 8deg 9deg -3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0.5 1 0 0.2 0.4 0.6 0.8 1 Cp X/c Pressure Distribution Re=200k AoA=6deg AoA=10deg AoA=14deg
  • 9. Passive Flow Control: “Bugs” 9 -0.2 0.3 0.8 1.3 1.8 -10 0 10 20 Cl AoA[deg] Lift Vs. AoABase line Passive porosity Bugs10 Bugs20 Bugs 30 -0.2 0.3 0.8 1.3 1.8 0.01 0.03 0.05 0.07 0.09 Cl Cd Lift Vs. Drag Base line Passive porosity Bugs10 Bugs20 Bugs 30 At lower wind velocities: • Passive flow control promoted laminar-turbulent transition • Prevented laminar flow separation bubble that degrades airfoil performance “Bugs” tape Re=100k
  • 10. Passive Flow Control: “Bugs” At higher wind velocities: • No laminar flow problems are encountered • Passive flow control degraded the airfoil performance • Conclusion: PFC must be tuned and used at a single Re otherwise it degrades performance 10 -0.2 0.3 0.8 1.3 1.8 -10 0 10 20 Cl AoA[deg] Lift Vs. AoABase line Passive porosity Bugs10 Bugs20 Bugs 30 -0.2 0.3 0.8 1.3 1.8 0.01 0.03 0.05 0.07 0.09 Cl Cd Lift Vs. Drag Base line Passive porosity Bugs10 Bugs20 Bugs 30 Re=200k
  • 11. AFC - Steady Boundary Layer Suction • 300-2500 Pa sub-atmospheric airfoil cavity pressures were tested • Positive effect at high and low Re numbers • The positive effect of the suction actuators reaches saturation at low values 11 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 -10 -6 -2 2 6 10 14 18 22 Cl AoA[deg] Lift Vs. AoA Base Line Cmiu avg-0.0023 Cmiu avg-0.0037 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 0.01 0.02 0.03 0.04 0.05 Cl Cd Lift Vs. Drag Base Line Cmiu avg-0.0023 Cmiu avg-0.0037 2        V V A A C jets foil jets  foil jetsjets wakeDcorrD AV AV CC    2. Re=200k
  • 12. AFC - Steady Boundary Layer Suction 12 -3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0.5 1 0 0.2 0.4 0.6 0.8 1 Cp x/c Cµ=0.002, Cl=1.783, Cd=0.066 -3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0.5 1 0 0.2 0.4 0.6 0.8 1 Cp x/c Cµ=0, Cl=1.471, Cd=0.100 x/cSep~0.5 x/cSep~0.6 Lower Min(Cp) Higher “Base” Cp Suction Re=200k, AOA=14deg
  • 13. AFC – Pulsed Suction • A series of measurements at AoA=10deg, 100k<Re<400k • Actuation frequency can enhance the effect of steady suction by ~40% • Optimal frequency was found at F + =0.6 13 -800 -600 -400 -200 0 200 0 0.02 0.04 0.06 InletPressure[Pa] t[sec] Pulsed Suction    V cf F *
  • 14. Double Multiple Streamtube Model • The Blade Element Momentum (BEM) model presented in 1981 by Paraschivoiu • Each streamtube is defined as • Every streamtube is s divided to upstream and downstream parts, each calculated as an actuator disk. 14  (M. Islam et al, 2008) (M. Paraschivoiu et al, 2009)
  • 15. Double Multiple Streamtube Model 15   2 2 2 cossin        V R VW auu              cos)//()/( sin tan 1 VVVR au u  VVV aue 2 Upstream half-cycle Downstream half-cycle   2 2 2 cossin        e add V R VW             cos)//()/( sin tan 1 eade d VVVR (M. Islam et al,2008) We begin with an initial value of induced velocity. Actual Va will be found in an iterative process
  • 16. Double Multiple Streamtube Model 16 )sin()cos(  dln CCC  )cos()sin(  dlt CCC  Local normal and tangential force coefficients    2 2 2 2 sincossec 8     dCC V W R Nc f tn au u up Momentum balance equation up au fV V      Momentum balance function Process is repeated until the induced velocity is converged for each Streamtube half cycle 2 0 1 ( ) 2at tF F d       atQ NF R QP 0 After we know the tangential forces, turbine power can be calculated:
  • 17. Double Multiple Streamtube Model • The DMST model offers relativally good accuracy with a short calculation time (when compared to CFD or other methods. • Model’s equations can be manipulated to include measured experimented results. 17 (Paraschivoiu, 2009)
  • 18. Double Multiple Streamtube Model The current research is focused on turbines that can be effective in urban settings with 1m to 2m radius 18   V R TSR  3 00 5.0   VA P P P C sweptwind p  (greenenergyreporter.com)
  • 19. Passive FC Effect On Turbine Performance 19 • Passive flow control can be effective for turbines with small radius in low wind speed conditions • Example: At V=5m/s max Cp is increased by 10% for a 1m radius turbine • At higher wind speeds, passive flow control degrades performance Number of blades-3, Airfoil type- GOE222, Chord length- 0.165m, Radius=1m -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 1.5 2 2.5 3 3.5 Cp TSR V=5m/s Base Bugs20 -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 1.5 2 2.5 3 3.5 Cp TSR V=8m/s Base Bugs20
  • 20. AFC effect on turbine performance The AFC is activated constantly during a blade cycle 20 2 0 1 ( ) 2at tF F d       atQ NF R QP 0-15.00 -10.00 -5.00 0.00 5.00 10.00 15.00 20.00 25.00 -90 10 110 210 Ft[N] Azimuthal Angle[deg] Tangential Forces On a Single Blade R=1.4m, V=8m/s, TSR=2.7 Base-Line, Mechanical Power=166[w] Cmiu=0.001, Mechanical Power=203.3[w] Cmiu=0.002, Mechanical Power=236.1[w]
  • 21. AFC effect on turbine performance 21 -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 1.5 2 2.5 3 3.5 4 Cpt TSR N=3, GOE222, c=0.165m, R=1.4m, Vo =8m/s Base Cmiu=0.001 Cmiu=0.002 Energy investment in actuation reduces total system efficiency Optimization is required
  • 22. Implementation Of Conditioned AFC 22 0 10 20 30 40 50 60 70 80 90 100 300 310 320 330 340 350 360 0 0.0005 0.001 0.0015 0.002 InvestedPower[Watt] ProducedPower[Watt] Cmiu P-blade P-net P-jet -14.25 deg )(),(),(),(  CCCCCCCWWC ttnn     RCCCWACP tfoilblade )()( 2 1 ),( 2 )( 2 1 ),( 3   CuACP jjetsjetsjets  )(]),([ jetsbladeoptopt PPMaxCP 
  • 23. Implementation of Conditioned AFC • An overall improvement at all tip speed ratios was achieved at both fast and slow wind conditions • Improvement of 10.5% for the maximum efficiency 23 -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 1.5 2 2.5 3 3.5 Cpt TSR V=5m/s Base-line Optimized -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 1.5 2 2.5 3 3.5 Cpt TSR V=8m/s Base-line Optimized Number of blades-3, Airfoil type- GOE222, Chord length- 0.165m, Radius=1m
  • 24. Implementation of Conditioned AFC Efficiency improvement on turbines with larger radiuses as well (in contrast to the passive flow control), at the lower TSRs. 24 -0.05 0.05 0.15 0.25 0.35 0.45 1.5 2 2.5 3 3.5 4 Cpt TSR N=3, GOE222, c=0.165m, R=1.4m, Vo =5m/s Base-line Optimized
  • 25. Summary and Future Work • Wind turbine performance enhancement using flow control demonstrated • Flow control effects on turbine performance were modeled • Passive flow control is a single design tool • Enhanced airfoil performance translated to better turbine performance • Model included energy based AFC scheduling • AFC proved to be a versatile tool for performance improvement, when properly used • Conditioned boundary layer suction can increase max Cp by approx. 10%. • At sub optimal TSR it significantly enhance efficiency Future Work • Modeling of pulsed suction and actuation frequency in DMST model • Inclusion of dynamic stall and blades interaction for higher fidelity model • Experimental validation on a real 1-2m radius turbine 25