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Impact of Warm Mix Asphalt
       in Nebraska
                Matt Beran, P.E.
     Assistant Flexible Pavements Engineer
        Nebraska Department of Roads
Overview
What is Warm Mix Asphalt?
(WMA)
•   Hot Mix Asphalt designs that are modified to be produced, placed and
    compacted at 20-100°F less than typical Hot Mix Asphalt (HMA).
What is Warm Mix Asphalt?
Types of Additives
Warm Mix Asphalt Benefits
• Fuel Savings
Fuel Savings
• Fuel prices almost 3 times higher than last year
• 10-20% potential fuel savings
• Potential savings of $1 million each year
Warm Mix Asphalt Benefits
• Fuel Savings
• Improved Workability
   – Allows for longer haul distances
   – Extended paving season
Longer Haul Distances
Extended Paving Season
• December Paving (1 hour haul)
Warm Mix Asphalt Benefits
• Fuel Savings
• Improved Workability
   – Allows for longer haul distances
   – Extended paving season
• Reduced Emissions (Greenhouse Gases)
   – Will be key with continuing environmental
     regulations
Reduced Emissions
Reduced Emissions
Reduced Emissions
Warm Mix Asphalt Benefits
• Fuel Savings
• Improved Workability
   – Allows for longer haul distances
   – Extended paving season
• Reduced Emissions (Greenhouse Gases)
   – Will be key with continuing environmental
     regulations
• Improved Work Environment
Improved Work Environment
Warm Mix Asphalt Benefits
• Fuel Savings
• Improved Workability
   – Allows for longer haul distances
   – Extended paving season
• Reduced Emissions (Greenhouse Gases)
   – Will be key with continuing environmental
     regulations
• Improved Work Environment
• Possible Less Aging of Asphalt Binder
• Improved Plant Performance
   – Reduced wear on plant
Warm Mix Asphalt History
• 1997: First pavements constructed in Europe
• 2004: First U.S. field trails in Florida and North
  Carolina
• 2006: Numerous field trails around U.S.
• 2007: First field trail in Nebraska
• 2008: Second field trial in Nebraska
   – Over 200 WMA test sections across U.S.
Overview
Research Need
• Verify national findings
• Testing WMA with local conditions
   – Both laboratory and field testing
   – Evaluate if there is a superior type
• See if WMA can perform as good or better than
  HMA
UNL Research Project Plan
Warm Mix Project Locations


•   STILL NEED TO GET CORRECT GRAPHIC
Warm Mix Project Locations
Highway 12: Monowi to
Verdel
•   Sasobit able to give 80°drop in temperature
•   No problems when switching to Sasobit
•   No blue smoke with Sasobit
•   15% fuel savings
Highway 14: Elgin to US-20
•   50°drop in temperature
•   More viscous feeling than HMA
•   No smoke with both Zeolite and Evothern
•   Minimal fuel savings
Visual Evaluation (‘09 & ‘11)
Research Needs
• Verify National Findings
• Testing WMA with local conditions
   – Both laboratory and field testing
   – Evaluate if there is a superior type
• See if WMA can perform as good or better than
  HMA
Overview
Benefits for Nebraska
•   Accelerated timeline for implementation
•   Increased NDOR confidence in WMA
•   Increased contractor’s awareness
•   Met FHWA goals for WMA
•   WMA specification adopted January 2012
•   Will be utilizing on at least 4-6 projects this year
     – Also on 2-3 Country Projects
Warm Mix Asphalt Benefits
CREDITS


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NDOR Research Conference: Matt Beran

  • 1. Impact of Warm Mix Asphalt in Nebraska Matt Beran, P.E. Assistant Flexible Pavements Engineer Nebraska Department of Roads
  • 3. What is Warm Mix Asphalt? (WMA) • Hot Mix Asphalt designs that are modified to be produced, placed and compacted at 20-100°F less than typical Hot Mix Asphalt (HMA).
  • 4. What is Warm Mix Asphalt?
  • 6. Warm Mix Asphalt Benefits • Fuel Savings
  • 7. Fuel Savings • Fuel prices almost 3 times higher than last year • 10-20% potential fuel savings • Potential savings of $1 million each year
  • 8. Warm Mix Asphalt Benefits • Fuel Savings • Improved Workability – Allows for longer haul distances – Extended paving season
  • 10. Extended Paving Season • December Paving (1 hour haul)
  • 11. Warm Mix Asphalt Benefits • Fuel Savings • Improved Workability – Allows for longer haul distances – Extended paving season • Reduced Emissions (Greenhouse Gases) – Will be key with continuing environmental regulations
  • 15. Warm Mix Asphalt Benefits • Fuel Savings • Improved Workability – Allows for longer haul distances – Extended paving season • Reduced Emissions (Greenhouse Gases) – Will be key with continuing environmental regulations • Improved Work Environment
  • 17. Warm Mix Asphalt Benefits • Fuel Savings • Improved Workability – Allows for longer haul distances – Extended paving season • Reduced Emissions (Greenhouse Gases) – Will be key with continuing environmental regulations • Improved Work Environment • Possible Less Aging of Asphalt Binder • Improved Plant Performance – Reduced wear on plant
  • 18. Warm Mix Asphalt History • 1997: First pavements constructed in Europe • 2004: First U.S. field trails in Florida and North Carolina • 2006: Numerous field trails around U.S. • 2007: First field trail in Nebraska • 2008: Second field trial in Nebraska – Over 200 WMA test sections across U.S.
  • 20. Research Need • Verify national findings • Testing WMA with local conditions – Both laboratory and field testing – Evaluate if there is a superior type • See if WMA can perform as good or better than HMA
  • 22. Warm Mix Project Locations • STILL NEED TO GET CORRECT GRAPHIC
  • 23. Warm Mix Project Locations
  • 24. Highway 12: Monowi to Verdel • Sasobit able to give 80°drop in temperature • No problems when switching to Sasobit • No blue smoke with Sasobit • 15% fuel savings
  • 25. Highway 14: Elgin to US-20 • 50°drop in temperature • More viscous feeling than HMA • No smoke with both Zeolite and Evothern • Minimal fuel savings
  • 26.
  • 28. Research Needs • Verify National Findings • Testing WMA with local conditions – Both laboratory and field testing – Evaluate if there is a superior type • See if WMA can perform as good or better than HMA
  • 30. Benefits for Nebraska • Accelerated timeline for implementation • Increased NDOR confidence in WMA • Increased contractor’s awareness • Met FHWA goals for WMA • WMA specification adopted January 2012 • Will be utilizing on at least 4-6 projects this year – Also on 2-3 Country Projects
  • 31. Warm Mix Asphalt Benefits
  • 32. CREDITS Click to edit or add your credits Click to edit Slide design © 2009, Mid-America Transportation Center. All rights reserved.